parts catalogue manual

1. WP2000 Series
Order Number: 812675-006
WP2000-GB 02/03 • Printed in Germany
Parts Manual

2. 1
Printed in Germany
TABLE OF CONTENT

3. 3
M1.0-0000-0003
3
TABLE OF CONTENT
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M/P-IDX-1720
REV. 5 02/03
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.
General.................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.
Covers ................................................................................... 12 .............................................................. Rev.4 02/03
Covers (Batterierollers).......................................................... 14
Caster Wheel ......................................................................... 16 ............................................................. Rev. 5 02/03
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.
Tube/Hose Layout .................................................................. 20 .............................................................. Rev.2 10/00
Pump Motor and Pump.......................................................... 22 .............................................................. Rev.2 02/03
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.
Drive Unit............................................................................... 26 .............................................................. Rev.2 02/03
Drive Motor ............................................................................ 28
Knuckle.................................................................................. 30 .............................................................. Rev.1 03/02
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.
Elektrical Parts ...................................................................... 34 ............................................................. Rev. 1 02/03
Contactor............................................................................... 36
Control Handle ...................................................................... 38,40 ......................................................... Rev.2 03/02
Emergency Disconnect/Battery Connector ............................ 42 .............................................................. Rev.1 03/02
Charger ................................................................................. 44 .............................................................. Rev.2 02/03
Instrument ............................................................................. 46 .............................................................. Rev.3 02/03
Horn ...................................................................................... 48 .............................................................. Rev.2 03/02
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.
Brake ..................................................................................... 52
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.
Fork Carriage (single Loadwheel) .......................................... 56,58 ......................................................... Rev.2 03/02
Fork Carriage (tandem Loadwheel) ....................................... 60,62 ......................................................... Rev.2 03/02
Lift Stucture ........................................................................... 64 .............................................................. Rev.3 02/03
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.
Lift Cylinder ........................................................................... 68
SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.
Labels and Decals ................................................................. 72 ............................................................. Rev. 1 03/02

4. 5
Printed in Germany
INTRODUCTION

5. 7
M1.0-0000-0007
7
INTRODUCTION
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M/P-ITD-1720
Important customer information
To ensure the safety of the truck, you, the customer,
must only carry out maintenance and repairs as
stipulated in the operator manual.
Any additional work must be performed by Crown
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date
service information.
If you wish to have your own technicians trained, please
contact Crown for relevant training courses.
Subsequent Attachments and Modifications
made to the Truck
DANGER!
Any proposed modification which would
alter the original condition of the truck
when delivered, must first be assessed and
approved in writing by Crown Gabelstapler
GmbH.
● The net weight and position of
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
Ordering Spare Parts
Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate.
Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the
utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133

6. Printed in Germany
9
PARTS

7. Printed in Germany
11
SECTION 1

8. M1.0-0000-00012
M1.0-0000-00012
12
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
16
20
19
21
28
23
22
23
24
25
26
17
18
27
5
7
13
12
11
15
14
6
8
15
14
10
9
12
11
8
4
4
1
2
3
29
30
MP-1.0-1720
M1443
REV.2 10/00
COVERS
Knuckle
Rear of Battery Compartment

9. 13
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.0-1720
REV. 4 02/03
COVERS
1..................... 813237 .................................... Knuckle Cover ........................................................................................ 1
2..................... 050005-086 ............................. Screw ...................................................................................................... 2
3..................... 813240-002 ............................. Cover (with Charger) .............................................................................. 1
813238-002 ............................. Cover (without Charger)......................................................................... 1
4..................... 050003-065 ............................. Screw ...................................................................................................... 4
5..................... 805825-001 ............................. Nut .......................................................................................................... 3
6..................... 045271-001 ............................. Cover (without Charger)......................................................................... 1
045271-002 ............................. Cover (with Charger) .............................................................................. 1
045271-003 ............................. Cover (with Charger/UK-Plug) ............................................................... 1
808952 .................................... PVC Plate ............................................................................................... 1
053050-022 ............................. Adhesive ................................................................................................. AR
7..................... 045240-002 ............................. Cover ...................................................................................................... 1
8..................... 050077-014 ............................. Screw ...................................................................................................... 2
9..................... 109127-001 ............................. Clip Arrow Indicator (Green) .................................................................. 1
10.................... 109127-003 ............................. Clip Arrow Indicator (Red) ..................................................................... 1
11.................... 807103 .................................... Spacer .................................................................................................... 2
12.................... 805820 .................................... Spacer .................................................................................................... 2
13.................... 804863-002 ............................. Nut .......................................................................................................... 2
14.................... 805818 .................................... Spacer .................................................................................................... 6
15.................... 803469-007 ............................. Screw ...................................................................................................... 6
16.................... 045314-001 ............................. Cover (2.0t) ............................................................................................ 1
045314-002 ............................. Cover (1.6t) ............................................................................................ 1
17.................... 805845 .................................... Plate (2.0t) .............................................................................................. 1
18.................... 805814 .................................... Spring (2.0t) ........................................................................................... 1
19.................... 050067-011 ............................. Screw (2.0t) ............................................................................................ 2
20.................... 805828 .................................... Support (2.0t) ......................................................................................... 1
805829 .................................... Support (1.6t) ......................................................................................... 1
21.................... 050072-007 ............................. Screw ...................................................................................................... 2
22.................... 805813 .................................... Wedge .................................................................................................... 1
23.................... 051057-013 ............................. Spring ..................................................................................................... 2
24.................... 050068-003 ............................. Nut .......................................................................................................... 2
25.................... 805816-001 ............................. Retainer (2.0t) ........................................................................................ 1
805816-002 ............................. Retainer (1.6t) ........................................................................................ 1
26.................... 050025-008 ............................. Screw ...................................................................................................... 2
27.................... 050068-003 ............................. Nut .......................................................................................................... 2
28.................... 803469-008 ............................. Screw ...................................................................................................... 6
29.................... 050025-001 ............................. Screw ...................................................................................................... 4
30.................... 050068-002 ............................. Nut .......................................................................................................... 4
805796-001 ............................. Cover (included 6-14/without Charger) ................................................. 1
805796-002 ............................. Cover (included 6-14/with Charger)....................................................... 1
805796-003 ............................. Cover (included 6-14/with Charger/UK-Plug) ........................................ 1
805793-001 ............................. Cover Assembly (2.0t/included 16-24,28-30) ........................................ 1
805799-001 ............................. Cover Assembly (1.6t/included 16,20-24,28-30) ................................... 1

10. M1.0-0000-00014
M1.0-0000-00014
14
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-1.0-1720
MP-1720-004
COVERS
Batterierollers

11. 15
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.0-1720
COVERS
1..................... 810457 .................................... Cover ...................................................................................................... 1
2..................... 804277 .................................... Pin Drift................................................................................................... 2
3..................... 050000-009 ............................. Pin .......................................................................................................... 2
4..................... 805845 .................................... Plate ....................................................................................................... 1
5..................... 805814 .................................... Spring ..................................................................................................... 1
6..................... 050006-022 ............................. Screw ...................................................................................................... 2
7..................... 808245 .................................... Locking Handle Screw ........................................................................... 1
8..................... 807806 .................................... Bracket ................................................................................................... 1
9..................... 804863-002 ............................. Nut .......................................................................................................... 1
10.................... 808862 .................................... Plate ....................................................................................................... 1
11.................... 050067-012 ............................. Screw ...................................................................................................... 2
12.................... 810385 .................................... Block ....................................................................................................... 1
13.................... 050003-035 ............................. Screw ...................................................................................................... 2
14.................... 807830 .................................... Roller ...................................................................................................... 5
15.................... 804681 .................................... Bearing Ball ............................................................................................ 10
16.................... 807831 .................................... Roller Axle .............................................................................................. 5
17.................... 810377-004 ............................. Battery Lock ........................................................................................... 1
050007-032 ............................. Screw ...................................................................................................... 2
050009-026 ............................. Washer ................................................................................................... 4
050068-004 ............................. Nut .......................................................................................................... 2
18.................... 810377-003 ............................. Battery Lock ........................................................................................... 1
050007-032 ............................. Screw ...................................................................................................... 2
050009-026 ............................. Washer ................................................................................................... 4
050068-004 ............................. Nut .......................................................................................................... 2

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13. M1.0-0000-00016
M1.0-0000-00016
16
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
M1448
MP-1.5-1720
CASTER WHEEL

14. 17
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.5-1720
REV. 5 02/03
CASTER WHEEL
0..................... 805888-001 ............................. Caster Wheel (included 1-13 ) ............................................................... 2
1........................... 805230 ..................................... Knuckle Cover (included 6) .............................................................. 2
2........................... 805888-009 ............................. Axle ................................................................................................... 2
3........................... 050000-047 ............................. Pin ..................................................................................................... 8
4........................... 055002-027 ............................. Bearing, Ball ..................................................................................... 4
5........................... 813129 ..................................... Wheel ................................................................................................ 2
810204 ..................................... Bushing ............................................................................................. 4
6.............................................................................. Caster Rig (see Number 1) .............................................................. 2
7........................... 805888-008 ............................. Axle ................................................................................................... 2
8........................... 051058-013 ............................. Slide Bearing .................................................................................... 4
9........................... 805888-002 ............................. Spring ............................................................................................... 4
10.......................... 805888-007 ............................. Plate .................................................................................................. 2
11.......................... 805888-011 ............................. Spring ............................................................................................... 2
12.......................... 805888-003 ............................. Grub Screw ....................................................................................... 2
13.......................... 050008-053 ............................. Nut .................................................................................................... 2
14.................... 050012-048 ............................. Ring, Retaining....................................................................................... 2
15.................... 055002-022 ............................. Bearing, Ball ........................................................................................... 2
16.................... 050012-049 ............................. Ring, Retaining....................................................................................... 2
813128 .................................... Wheel (included 4 & 5) .......................................................................... 2
053002-001 ............................. Grease .................................................................................................... AR