This document provides instructions for removing and installing the final drive on a 24M Motor Grader. It describes removing the tandem, bolts and guide studs to separate the final drive from the differential housing. It also details removing the ring gear, housing and other components using lifting brackets and tools. The assembly section describes installing components in reverse order and adjusting the sprocket bearing preload.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
This document provides instructions for removing and disassembling the transmission of a 938K Wheel Loader. It outlines 36 steps to disassemble the transmission, including removing harnesses, valves, fittings, seals, bearings, shafts and sensors. Special tools are required, and weights of removed components are provided. Detailed illustrations accompany each step for clarity. The process is lengthy but described concisely to fully disassemble the transmission for repair or replacement of parts.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step details on removing the transmission from the vehicle. Once removed, it describes disassembling the transmission housing and various internal components such as valves, sensors, shafts, and bearings. Illustrations accompany each step to show how to position equipment and which fasteners to remove.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the various components of the final drive, including gears, seals, and housings. It then describes the assembly procedure and lists the required tools, outlining the steps to reassemble the main housing, motor housing, and other components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
This document provides instructions for removing and disassembling the transmission of a 938K Wheel Loader. It outlines 36 steps to disassemble the transmission, including removing harnesses, valves, fittings, seals, bearings, shafts and sensors. Special tools are required, and weights of removed components are provided. Detailed illustrations accompany each step for clarity. The process is lengthy but described concisely to fully disassemble the transmission for repair or replacement of parts.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step details on removing the transmission from the vehicle. Once removed, it describes disassembling the transmission housing and various internal components such as valves, sensors, shafts, and bearings. Illustrations accompany each step to show how to position equipment and which fasteners to remove.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the various components of the final drive, including gears, seals, and housings. It then describes the assembly procedure and lists the required tools, outlining the steps to reassemble the main housing, motor housing, and other components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins by listing the required tools. The disassembly process involves removing over 20 individual components of the final drive including plates, springs, gears, seals and bearings. Detailed illustrations are provided to support each step. The assembly process reverses the disassembly steps and provides additional details on using specialty tools and fixtures to reinstall components like nuts and seals that require precise torque or placement.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents a step-by-step procedure with illustrations. Key steps include using pullers and a special bench to remove the sun gear, planetary gears, and locknut. Bearings, seals, and other components are also removed/installed. Proper lifting devices and torque settings are noted to safely complete the process.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are described for safely lifting and supporting it during disassembly.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and related parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are outlined to safely support and lower it during removal.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...shudun96087
This document provides instructions to disassemble a final drive on an excavator model 326D2 L. It involves removing over 30 individual parts in a specific sequence, including covers, gears, shafts, washers, seals, and housings. Cleanliness is important to prevent dirt entering during reassembly. Parts must be marked and replaced in their original locations and orientations. Various specialized tools are required to remove components safely due to their weights, which range from 32 kg to 550 kg.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...yfbr995309
This document provides instructions to disassemble a final drive assembly in 33 steps. It begins by removing the final drive assembly and securing it to a repair stand. Various components like the cover, gears, carriers, and seals are then removed through the use of specialized tools. Precision and cleanliness are important to prevent damage and the entry of dirt during disassembly.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...kesi7153062
This document provides instructions to disassemble a final drive on an excavator model 326D2 L. It involves removing over 30 individual parts in a specific sequence, including covers, gears, shafts, washers, seals, and housings. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked and replaced in their original locations. Various tools are required to remove components, with lifting devices used due to the heavy weights involved, ranging from 32 to 550 kilograms. Dismantling the internal gearing and carrier assemblies requires pressing out shafts and removing retaining rings, pins, and seals.
The document is a service repair manual that provides instructions for removing and installing the transmission on a 938K wheel loader. It includes:
- A list of required tools for the job.
- Step-by-step instructions for removing the transmission which involve disconnecting wiring harnesses, hoses, and removing mounting bolts.
- Instructions for lowering the transmission safely using a hydraulic jack.
- Instructions for installing the transmission in reverse order.
Caterpillar cat 938 k wheel loader (prefix hfw) service repair manual (hfw000...ifkkdmdmdm
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step instructions with accompanying illustrations. Key steps include removing the transmission, disassembling the valve assembly and various components, and using pullers to remove bearings from the shaft assembly. Proper safety precautions are needed as some components are heavy.
1) The document provides removal and disassembly instructions for the transmission of a 938K wheel loader.
2) It details over 40 individual steps to remove the transmission, separate its components, and disassemble internal parts like valves, shafts, and seals.
3) Special tools are required for tasks like removing bearings and various transmission components.
1) The document provides removal and disassembly instructions for the transmission of a 938K wheel loader.
2) It details over 40 individual steps to remove the transmission, separate its components, and disassemble internal parts like valves, shafts, and seals.
3) Special tools are required to lift, support, and remove components safely due to the transmission's weight of approximately 145 kg.
Caterpillar Cat 315B L Excavator (Prefix 5SW) Service Repair Manual Instant D...f8seodkdmdmed3
This document provides instructions for disassembling and assembling the travel motor of a 315B L excavator. The disassembly process involves 23 steps to remove components such as the head, brake piston, barrel assembly, shoe retainer, and shaft. The assembly process reverses the disassembly steps and includes cleaning and lubricating components before installing them back into the travel motor housing. Precise positioning and identification marks are needed to ensure components are reinstalled in their original locations.
The document provides instructions for removing and installing several fuel system components on a 225 EXCAVATOR powered by a 3304 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing the fuel transfer pump
- Disassembling and assembling the fuel transfer pump
The instructions include safety notices and illustrations showing the component locations and part names. Technicians are directed to clean parts with diesel fuel and replace any worn or damaged seals during installation.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix FJX) Service Repair ...f8seodkdmdmed3
The document provides instructions for removing and installing a diesel particulate filter on a Caterpillar 308E2 CR Mini Hydraulic Excavator powered by a C3.3B engine. It describes removing temperature sensors, tube assemblies, and brackets to detach the filter. Instructions are given to clean the filter or install a new one, and then reassemble the components in reverse order, applying anti-seize and torquing bolts to the specified values.
Caterpillar Cat 308E2SR Mini Hydraulic Excavator (Prefix SR8) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various components of a Caterpillar 308E2SR Mini Hydraulic Excavator powered by a C3.3B engine, including the electronic unit injector, turbocharger, exhaust gas recirculation valve, pressure sensor, and fumes disposal filter. The procedures include lists of required tools and step-by-step instructions detailing how to remove, clean, and install each part while maintaining proper orientation and torque specifications.
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Similar to Caterpillar Cat 24M Motor Grader (Prefix B9K) Service Repair Manual Instant Download.pdf
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins by listing the required tools. The disassembly process involves removing over 20 individual components of the final drive including plates, springs, gears, seals and bearings. Detailed illustrations are provided to support each step. The assembly process reverses the disassembly steps and provides additional details on using specialty tools and fixtures to reinstall components like nuts and seals that require precise torque or placement.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents a step-by-step procedure with illustrations. Key steps include using pullers and a special bench to remove the sun gear, planetary gears, and locknut. Bearings, seals, and other components are also removed/installed. Proper lifting devices and torque settings are noted to safely complete the process.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are described for safely lifting and supporting it during disassembly.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and related parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are outlined to safely support and lower it during removal.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...shudun96087
This document provides instructions to disassemble a final drive on an excavator model 326D2 L. It involves removing over 30 individual parts in a specific sequence, including covers, gears, shafts, washers, seals, and housings. Cleanliness is important to prevent dirt entering during reassembly. Parts must be marked and replaced in their original locations and orientations. Various specialized tools are required to remove components safely due to their weights, which range from 32 kg to 550 kg.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...yfbr995309
This document provides instructions to disassemble a final drive assembly in 33 steps. It begins by removing the final drive assembly and securing it to a repair stand. Various components like the cover, gears, carriers, and seals are then removed through the use of specialized tools. Precision and cleanliness are important to prevent damage and the entry of dirt during disassembly.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...kesi7153062
This document provides instructions to disassemble a final drive on an excavator model 326D2 L. It involves removing over 30 individual parts in a specific sequence, including covers, gears, shafts, washers, seals, and housings. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked and replaced in their original locations. Various tools are required to remove components, with lifting devices used due to the heavy weights involved, ranging from 32 to 550 kilograms. Dismantling the internal gearing and carrier assemblies requires pressing out shafts and removing retaining rings, pins, and seals.
The document is a service repair manual that provides instructions for removing and installing the transmission on a 938K wheel loader. It includes:
- A list of required tools for the job.
- Step-by-step instructions for removing the transmission which involve disconnecting wiring harnesses, hoses, and removing mounting bolts.
- Instructions for lowering the transmission safely using a hydraulic jack.
- Instructions for installing the transmission in reverse order.
Caterpillar cat 938 k wheel loader (prefix hfw) service repair manual (hfw000...ifkkdmdmdm
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step instructions with accompanying illustrations. Key steps include removing the transmission, disassembling the valve assembly and various components, and using pullers to remove bearings from the shaft assembly. Proper safety precautions are needed as some components are heavy.
1) The document provides removal and disassembly instructions for the transmission of a 938K wheel loader.
2) It details over 40 individual steps to remove the transmission, separate its components, and disassemble internal parts like valves, shafts, and seals.
3) Special tools are required for tasks like removing bearings and various transmission components.
1) The document provides removal and disassembly instructions for the transmission of a 938K wheel loader.
2) It details over 40 individual steps to remove the transmission, separate its components, and disassemble internal parts like valves, shafts, and seals.
3) Special tools are required to lift, support, and remove components safely due to the transmission's weight of approximately 145 kg.
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Caterpillar Cat 315B L Excavator (Prefix 5SW) Service Repair Manual Instant D...f8seodkdmdmed3
This document provides instructions for disassembling and assembling the travel motor of a 315B L excavator. The disassembly process involves 23 steps to remove components such as the head, brake piston, barrel assembly, shoe retainer, and shaft. The assembly process reverses the disassembly steps and includes cleaning and lubricating components before installing them back into the travel motor housing. Precise positioning and identification marks are needed to ensure components are reinstalled in their original locations.
The document provides instructions for removing and installing several fuel system components on a 225 EXCAVATOR powered by a 3304 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing the fuel transfer pump
- Disassembling and assembling the fuel transfer pump
The instructions include safety notices and illustrations showing the component locations and part names. Technicians are directed to clean parts with diesel fuel and replace any worn or damaged seals during installation.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix FJX) Service Repair ...f8seodkdmdmed3
The document provides instructions for removing and installing a diesel particulate filter on a Caterpillar 308E2 CR Mini Hydraulic Excavator powered by a C3.3B engine. It describes removing temperature sensors, tube assemblies, and brackets to detach the filter. Instructions are given to clean the filter or install a new one, and then reassemble the components in reverse order, applying anti-seize and torquing bolts to the specified values.
Caterpillar Cat 308E2SR Mini Hydraulic Excavator (Prefix SR8) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various components of a Caterpillar 308E2SR Mini Hydraulic Excavator powered by a C3.3B engine, including the electronic unit injector, turbocharger, exhaust gas recirculation valve, pressure sensor, and fumes disposal filter. The procedures include lists of required tools and step-by-step instructions detailing how to remove, clean, and install each part while maintaining proper orientation and torque specifications.
Caterpillar Cat 315F L and 315F LCR Excavator (Prefix TDY) Service Repair Man...f8seodkdmdmed3
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 17 specific disassembly steps, including draining fluids, removing covers, valves, springs, seals, and other parts. Special safety notices are included to warn of potential hazards like released spring forces or pressurized hydraulic systems. Detailed illustrations accompany each step to show how to position the components and which fasteners, seals, and other pieces to remove.
Caterpillar Cat 308E2 Mini Hydraulic Excavator (Prefix F8C) Service Repair Ma...f8seodkdmdmed3
This document provides instructions for removing and installing a flywheel housing on a mini hydraulic excavator. The key steps are:
1. Remove the flywheel and rear crankshaft seal.
2. Install guide studs and lifting brackets to remove the flywheel housing bolts.
3. Lift the flywheel housing off using the lifting device.
4. Inspect and replace any worn bearings or seals.
5. Reinstall by reversing the removal steps, applying liquid gasket to the crankcase seam.
Caterpillar Cat 308D Mini Hydraulic Excavator (Prefix FYC) Service Repair Man...f8seodkdmdmed3
The document provides instructions to remove and install the support (swing boom) on a 308D Mini Hydraulic Excavator. The removal procedure involves using tools to remove 14 bolts and pins to separate the support assembly from the machine. The installation procedure specifies using tools to reinstall the support assembly components in the reverse order of removal and applying grease to surfaces before reinstallation.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 311F LRR excavator. It lists the required tools and outlines 16 steps to disassemble the components, including draining fluids, removing covers, plates, seals, springs, and pistons. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar Cat 305E Mini Hydraulic Excavator (Prefix XFA) Service Repair Man...f8seodkdmdmed3
The document provides instructions for installing and removing parts of the main hydraulic pump, selector valve, and control manifold on a 305E Mini Hydraulic Excavator. It lists the required tools and parts and includes illustrations and step-by-step instructions for assembly and disassembly. Key steps include installing bearings and seals, connecting hoses and harnesses, and removing manifolds and valves by disconnecting connections and removing bolts. Safety warnings are provided to prevent injury when handling spring loaded parts.
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...f8seodkdmdmed3
This document provides instructions for removing and installing the fuel filter, fuel filter base, engine oil filter, and engine oil filter base on a 307D Mini Hydraulic Excavator. It lists the required tools and safety precautions and provides detailed step-by-step procedures with illustrations for removing, disassembling, assembling, and installing each component. Special attention is paid to cleanliness, containment of fluids, and proper tightening of bolts and connectors.
This service repair manual provides instructions for removing and installing the fuel injection pump on Caterpillar 3054 engines. It includes:
1) A list of required tools including timing pins and tamper resistant tools.
2) Removal steps which begin by removing the water pump and fuel lines, and involve using timing pins to align holes and loosen bolts while ensuring the engine is at the correct timing.
3) Installation steps which involve checking the O-ring seal, lubricating it, mounting the pump and securing it with flange nuts while aligning the timing gear, and using timing pins to verify correct timing alignment before tightening bolts.
This document provides instructions for removing, disassembling, assembling, and installing pistons and connecting rods in a 3054 engine. The removal process involves removing the cylinder head, oil pump, and piston cooling jets before pushing the pistons and connecting rods out of the cylinder block. Disassembly requires using tools to remove the piston rings and pins. Assembly requires lubricating and pressing components, and ensuring proper ring and bearing installation. Installation involves cleaning, lubricating, and inserting the assembled pistons and connecting rods into the cylinder liner and connecting to the crankshaft.
Caterpillar Cat 306E2 Mini Hydraulic Excavator (Prefix E2W) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing the governor, camshaft, and fuel injection pump on a Caterpillar 306E2 Mini Hydraulic Excavator. It describes removing the bolts and brackets holding the camshaft in place, and pressing out bearings to disassemble it. Reassembly involves pressing in new bearings and installing retaining rings and brackets. The fuel injection pump removal involves disconnecting fuel lines and electrical connections, then removing mounting bolts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts
- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator KC400001-UP powered by a C2.4 engine. The components include the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. The procedures provide detailed illustrations and specify any required tools and torque specifications.
Caterpillar Cat 305.5E Mini Hydraulic Excavator (Prefix FSC) Service Repair M...f8seodkdmdmed3
The document provides step-by-step instructions for disassembling the final drive and travel motor of a 305.5E Mini Hydraulic Excavator. It lists 38 steps to remove components like gears, bearings, pistons, seals, and plates using various tools. Dismantling involves removing plugs, bolts, rings, and other fasteners while taking precautions for parts under spring pressure. The goal is to fully separate the final drive and travel motor assemblies for inspection or repair.
Caterpillar Cat 305.5E Mini Hydraulic Excavator (Prefix MX5) Service Repair M...f8seodkdmdmed3
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The document contains illustrations and specifies required tools for each procedure. Safety notices are provided to keep parts clean and contain fluids during repair.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including:
- Removing and installing the camshaft and valve lifters
- Removing and installing the camshaft gear
- Removing and installing the engine oil pan
- Removing and installing the pistons and connecting rods
- Disassembling the pistons and connecting rods
The document includes diagrams and step-by-step instructions and notes on tools needed and proper procedure.
Caterpillar Cat 305.5E Mini Hydraulic Excavator (Prefix FKY) Service Repair M...f8seodkdmdmed3
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjusters, and installing the track. The procedures describe using lifting devices and tools to remove heavy components like the idler assembly. Detailed illustrations show the component parts and steps to compress springs, remove nuts and seals, and reinstall components in the correct order. Safety warnings are included to wear protective equipment when working with tensioned springs.
This document provides instructions for removing and installing various engine components on a 246 Skid Steer Loader, including the turbocharger, exhaust manifold, inlet manifold, and inlet and exhaust valve springs. The removal and installation procedures describe loosening bolts and hoses, plugging openings to prevent contamination, cleaning surfaces, and replacing gaskets. Tools required are listed for each procedure.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 24M MOTOR GRADER B9K
Configuration: 24M Motor Grader B9K00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
24M Motor Grader Power Train
Media Number -KENR6023-00 Publication Date -01/05/2008 Date Updated -29/05/2008
i04789514
Final Drive - Remove
SMCS - 4050-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6130 Guide Stud 4
B 154-6182 Forcing Bolt 2
C 138-7574 Link Bracket 2
D
128-4773 Extension Assembly 1
153-1175 Lifting Bracket Gp 1
Start By:
A. Remove the tandem. Refer to Disassembly and Assembly, "Tandem and Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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3. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01527541
Illustration 2 g01527601
1. Remove four of bolts (1) that are equally spaced. Install Tooling (A) in order to support
final drive (2). Remove the remaining bolts (1) .
Note: Use one of bolts (1) in order to retain the final drive.
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4. Illustration 3 g01527596
2. Use Tooling (B) in order to separate final drive (2) from differential housing (3). Remove
Tooling (B) .
Illustration 4 g01527639
3. Attach Tooling (C) and a suitable lifting device onto final drive (2). The weight of final
drive (2) is approximately 735 kg (1620 lb). Remove final drive (2) .
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6. Illustration 8 g01527861
6. Remove bolts (7) and retainer (8). Attach Tooling (D) onto ring gear (9). The weight of ring
gear (9) is approximately 58 kg (128 lb). Remove the remaining bolts (7) and retainers (8).
Use Tooling (D) in order to remove ring gear (9) .
Illustration 9 g01527868
Illustration 10 g01527872
7. Remove plug (10). Attach Tooling (C) onto housing (11). The weight of housing (11) is
approximately 231 kg (510 lb). Remove bolts (12). Remove retainers (13). Remove housing
(11) .
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7. Illustration 11 g01527873
8. Remove lip seal (14). Remove wear ring (15). Remove thrust washer (16) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 26 13:19:59 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 24M MOTOR GRADER B9K
Configuration: 24M Motor Grader B9K00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
24M Motor Grader Power Train
Media Number -KENR6023-00 Publication Date -01/05/2008 Date Updated -29/05/2008
i03022565
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g01528361
1. Remove bolts (1). Remove lock (2). Remove adjustment ring (3) .
Illustration 2 g01528362
2. Use a suitable lifting device in order to remove sprocket (4). The weight of sprocket (4) is
approximately 93 kg (205 lb).
Illustration 3 g01528363
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10. 3. Use a suitable lifting device in order to remove sprocket (5). The weight of sprocket (5) is
approximately 93 kg (205 lb).
Illustration 4 g01528364
4. Use Tooling (A) and a suitable lifting device in order to remove housing (6). The weight of
housing (6) is approximately 250 kg (550 lb).
Illustration 5 g01528367
5. Remove bearing cone (7). Remove bearing cup (8) .
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11. Illustration 6 g01528369
6. Turn over housing (6). Remove bearing cup (9). Remove lip seal (10) .
Illustration 7 g01528370
7. Remove bearing cone (11) .
Illustration 8 g01528371
8. Remove bolts (12). Remove retainer (13) .
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14. Illustration 14 g01528395
14. Remove planetary gear (19). Remove thrust washer (21) and thrust washer (22). Remove
bearing (20) and bearing (23). Remove spacer (24) .
15. Repeat Step 12 through Step 14 for the remaining planetary gears.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 26 13:20:54 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 24M MOTOR GRADER B9K
Configuration: 24M Motor Grader B9K00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
24M Motor Grader Power Train
Media Number -KENR6023-00 Publication Date -01/05/2008 Date Updated -29/05/2008
i05263357
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 155-0695 Thread Lock Compound -
C
5F-9693 Spanner Wrench 1
FT-2533 Bracket 1
D 9U-5017 Torque Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Lubricate the lip seals with the lubricant that is being sealed.
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19. Illustration 9 g01528369
Illustration 10 g01528367
10. Install lip seal (10) . Lower the temperature of bearing cup (9) . Install bearing cup (9) .
Turn over housing (6) . Lower the temperature of bearing cup (8) . Install bearing cup (8) .
Lower the temperature of bearing cone (7) . Install bearing cone (7) .
Illustration 11 g01528364
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20. 11. Use Tooling (A) and a suitable lifting device in order to install housing (6) . The weight of
housing (6) is approximately 250 kg (550 lb).
Illustration 12 g01528363
12. Use a suitable lifting device in order to install sprocket (5) . The weight of sprocket (5) is
approximately 93 kg (205 lb).
Illustration 13 g01528362
13. Use a suitable lifting device in order to install sprocket (4) . The weight of sprocket (4) is
approximately 93 kg (205 lb).
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21. Illustration 14 g03350522
14. Sprockets (5) and (4) are to be installed as shown.
Illustration 15 g01528361
15. Use Tooling (C) in order to install adjustment ring (3) . Rotate the sprockets and tap on the
sprockets with a hammer in order to seat the bearings. Tighten adjustment ring (3) . Use
Tooling (D) in order to check the rolling torque. The rolling torque must be between 15 to
45 N·m (11.06 to 33.19 lb ft). Install lock (2) . Install bolts (1) .
End By: Install the final drive. Refer to Disassembly and Assembly, "Final Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 26 13:21:50 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 24M MOTOR GRADER B9K
Configuration: 24M Motor Grader B9K00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
24M Motor Grader Power Train
Media Number -KENR6023-00 Publication Date -01/05/2008 Date Updated -29/05/2008
i05263978
Final Drive - Install
SMCS - 4050-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6130 Guide Stud 4
C 138-7574 Link Bracket 1
D
128-4775 Lifting Bracket Gp 1
128-4773 Extension Assembly 1
153-1175 Lifting Bracket Gp 1
E - Dow Corning Molykote BR-2 1
F 155-0695 Thread Lock Compound 1
G 6V-7059 Micrometer 1
H 6V-2012 Depth Micrometer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 1 g01527873
Illustration 2 g03350712
Lip seal orientation
Illustration 3 g01527920
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24. 1. Apply Tooling (E) onto thrust washer (16) . Install thrust washer (16) . Install wear ring (15)
with the diagonal cut toward the top. Lubricate lip seal (14) with the lubricant that is being
sealed. Install lip seal (14) with the split that is in the lip seal toward the top and positioned
as shown above. Apply Tooling (E) onto Surface (X) .
Illustration 4 g01527868
Illustration 5 g01527872
2. Use Tooling (C) and a suitable lifting device in order to install housing (11) . The weight of
housing (11) is approximately 231 kg (510 lb). Install retainers (13) . Install bolts (12) .
Tighten bolts (12) to a torque of 15 ± 3 N·m (11 ± 2 lb ft). Install plug (10) . Tighten plug
(10) to a torque of 16 N·m (12 lb ft). Use a suitable soft hammer in order to drive the wear
ring into housing (11) until the edge of the wear ring is flush with the top of the bore.
Note: Ensure that retainers (12) completely cover the split that is in the lip seal.
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25. Illustration 6 g01527698
Illustration 7 g01527861
3. Use Tooling (D) and a suitable lifting device in order to install ring gear (9) . The weight of
ring gear (9) is approximately 58 kg (128 lb). Apply Tooling (F) onto bolts (7) . Install
retainers (8) and bolts (7) . Remove Tooling (D) . Install the remaining retainer (8) and bolts
(7) .
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Illustration 8 g01528076
4. Use Tooling (G) in order to measure the thickness of housing (2B) at four locations.
Average the four measurements and record the average measurement as Dimension (A) .
Illustration 9 g01528086
5. Install Tooling (A) . Apply Tooling (E) onto thrust washers (5) . Install thrust washers (5) .
Note: Do not install shims (6) at this time.
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