This document provides an overview of Sandfits Foundries (P) Ltd, including its timeline since 1962, organizational hierarchy, production facilities, product portfolio, clientele, and financial statistics. Sandfits manufactures grey and ductile iron castings and sub-assemblies for automotive, earth moving, wind energy, and other sectors. It has two production units with green sand and resin sand molding capabilities. Key clients include Iljin Automotive, TAFE, Ashok Leyland, and Kirloskar Toyota. The company aims to further automate processes and expand its offerings.

1. SANDFITS FOUNDRIES (P) LTD
Our Business Portfolio v2.0
Last Update : 22-February-2015

2. SYNOPSIS
• INTRODUCTION
• SANDFITS – TIMELINE - PAST, PRESENT & FUTURE
• ORGANIZATION HIERARCHY
• TURNOVER – STATISTICS
• OUR PRODUCT FOLIO
• PRODUCTION UNIT
• TESTING UNIT
• CASTING GALLERY
• PRODUCT SPECIFICATION SAMPLES
• OUR CLIENT PORTFOLIO
2

3. SANDFITS - ABOUT
• Manufacturer & suppliers of Grey and Ductile Iron castings
(Machined and Un-machined casting) and Sub Assemblies
3

4. SANDFITS - TIMELINE
1962 •Foundry Established
1976 •Machine Shop Established (OPEL)
1988 •Shifted to own premises
1997 •In-house M/c shop established & Commenced Exports
2005 •New EIRICH (Germany) Automated Sand plant Installed
2007 •Sandfits Unit II commissioned
4

5. SANDFITS – TIMELINE (Contd. 1)
2009
• Unit I-ISO/TS 16949:2002
2010
• SQ Mark certification by HMI
2010
• Six Sigma Black belt awarded by CATERPILLAR
2011
• HPML Disamatch 24” x 28” Horizontal
5

6. SANDFITS – TIMELINE (Contd. 2)
2012
•VINOR Conveyor installed
2012
•Best Performer award by ILJIN AUTOMOTIVE (HYUNDAI)
2013
•Best Supplier Award from TAFE for overall performance
2013
•Best Foundry Award from IIF
6

7. TIMELINE – KEY INITIATIVES
•In-house CNC
machining cell
installed for auto
components
2009-2010
• DISA HPML M/C
installed
• Core shop expanded
with cold box core
shooter
2010-2011
• Vinor conveyor installed
•VP 23 shot blasting
machine installed
2011-2012
• TAFE DEDICATED DIFF
CASE M/c LINE Installed-
(Comprising of
3VTl,2VMC ,Radial
Drilling , Drilling M/c&1
Bush press M/c)-
3500Sets/Month
2012-2013
•Automatic core setter
for dimensional stability
• Fettling automation
•Lean manufacturing
practices started
•New Spectro meter and
Core Oven installed.
2013-2014
7

8. TIMELINE – FUTURISTIC VISION
• Fettling Automation will be planned, intially
planned for single piece flow in multi lines based on
the fettling sequence
• Sand Cooler(multi cooler)
• Auto Pouring with Automatic Inoculation system
• EOHS (Environmental Occupational Health & Safety
Management)
• EMS ISO : 14001:2004
• OHSAS 18001:2007
2014-2015
• Fettling Automation: for medium
Volume-fettling machining Centre
& for high volume parts -
trimming presses will be planned
• 3D Scanning will be implemented
2015-2016
8

9. ORGANIZATION HIERARCHY
Managing Director
Vice President - Operation
Manager - Production
PLANNING, CORE SHOP, MOULDING,
MELTING, FETTLING, MACHINE SHOP
MAINTENANCE
DGM – NPD & Quality
QUALITY, ENGINEERING &
NEW PRODUCT DEVELOPMENT,
ENGG-IED, ENGG-NPD M/C
MARKETING
SALES
STORES
PURCHASE
ADMIN
HRD
AGM– Finance & Accounts
Accounts Dept.
Asst. Manager Sys Admin
9

10. TURNOVER TREND
50.30
76.55 72.22
60.00
74.48
96.00
18.00
21.00 29.00
41.00 16.65
36.00
0.00
20.00
40.00
60.00
80.00
100.00
120.00
140.00
18.00 21.00 29.00 41.00 16.65 36.00
50.30 76.55 72.22 60.00 74.48 96.00
2009-10 2010-11 2011-12 2012-13 2013-14 2014-15
(Projection)
UNIT I UNIT II
INCRORES
10

11. Our Product Folio – Overview
SANDFITS
AUTOMOTIVE
EARTH
MOVING
WIND
ENERGY
TRACTOR GEAR VALVES
TEXTILE &
GENERAL
ENGG
11

12. Share of Business - Sector Wise
45%
20%
20%
15%
Share of Business - Sector Wise
AUTOMOTIVE TRACTOR OFF ROAD OTHERS
12

13. Our Product Folio #1
TRACTOR
Diff case
Regular
IDB Axle
Housing RH
IDB Axle
Housing LH
Front engine
support
Cylinder
hydraulic lift
AUTOMOTIVE
Brake Drum Flywheel
Flywheel
Housing
Spring
brackets
Diff. case.
Timing gear
case
Under Chases
Parts
13

14. Our Product Folio #2
EARTH MOVING
Planetary
Cases
Wheel Hub Diff case Gear internal
Housings and
Knuckle
GEAR TRANSMISSION
Gear Box Housings Connecting Cover Planetary Carries
14

15. PRODUCTION UNIT - OVERVIEW
DISA Horizontal HPML
Cake Size ( 610 x 710 x 248/248 mm )
Production Capacity – 100 Molds Per Hour
Flask less Resin Moulding
Cake Size ( 1500 x 1200 x 500/500 mm )
Production Capacity – 400 T per Month
UNIT - II
UNIT - I
15

16. PRODUCTION UNIT – OVERVIEW (Contd. 1)
UNIT-I
Plant installed capacity -24,000 / Tons Annum
Green Sand Moulding – (DISA MATCH & ARPA
900 Moulding line)
From 3kg up to 80 KG / Piece
UNIT-II
Plant installed
capacity -10,000 / Tons
Annum
Resin Sand Moulding – (Fast loop line and Hand
Moulding)
From 80kg up to 4000 KG/Piece
16

17. PRODUCTION UNIT – OVERVIEW (Contd. 2)
UNIT-I - GREEN SAND
DISA Horizontal HPML
Cake Size ( 610 x 710 x 248/248 mm )
Production Capacity – 100 Moulds Per Hour
Arpa 900
Box Size (900 x 680 x 300/300 mm)
Production Capacity – 40 Molds Per Hour
Cold Box core shooter - 3
Make: SPAN CBHP 600 & CBVP 300
Make: GS LH-20 Capacity: 30 & 15 Kgs
UNIT-II - RESIN SAND
Flask less
Cake Size( 1500 x 1200 x 500/500 mm )
Production Capacity – 400 T per Month
H.M ( Resin sand )
Production Capacity – 400 T Per Month
17

18. PRODUCTION UNIT – OVERVIEW (Contd. 3)
UNIT-I - GREEN SAND
Shell Core Shooter - 1
Make: SUSHA
Capacity: 10 Lts
Induction Furnace – 5
Make: Inductotherm
Capacity: 1250KW 1.5 Ton x 5 Crucibles
UNIT-II - RESIN SAND
Induction Furnace
Make: Inducto therm
Capacity: 1250KW 2.0 Ton x 2 Crucibles
Capacity: 1250KW 5.0 Ton x 1 Crucible
18

19. PRODUCTION FACILITIES
CB HP 600-COLD BOX CB VP 300 COLD BOX SHELL CORE SHOOTER
19

20. PRODUCTION FACILITIES (Contd. 1)
SAND MIXER SAND MIXER- SCADA COVER OVEN
20

21. SIMULATION BY MAGMA SOFWARE v5.2
DIFFERENTIAL CASE
WEIGHT-18.00 KGS
GRADE-SG-500/7- POURING
WHEEL HUB
WEIGHT-33.2 KGS
GRADE-SG-400/15-SOLIDIFICATION
PLANETARY
WEIGHT-33.79 KGS
GRADE-SG-500/7 -VELOCITY
21

22. TESTING FACILITY
COORDINATE
MEASURING
MACHINE
22

23. MICROSTRUCTION ANALYSIS
MACHINE NAME CAPACITY NO. OFF
Inverted stage Metallurgical microscope with Image Analyzer 40X 01
23

24. CHEMICAL TESTING FACILITY
MACHINE NAME Spectrometer
CAPACITY 32 Elements
NO. OFF 01
24

25. MECHANICAL TESTING
Universal Testing Machine – 40 T Brinel Hardness Tester Rockwell Hardness Tester Charpy Impact Tester
25

26. MACHINE SHOP- UNIT I 26

27. CASTING GALLERY – TRUCK PARTS
Rear Hub | Wt 15 KgsRear Hub | Wt 27 Kgs Brake Drum (Heavy Truck)
27

28. CASTING GALLERY – TRUCK PARTS (Contd.)
Under Chasis PartsHouse Injection Pump Star Rear Hub
28

29. CASTING GALLERY – PASSENGER CARS
Fly WheelKappa Fly Wheel MXI Drum
29

30. CASTING GALLERY - ENGINE MOUNT -
BRACKETS - PASSENGER CAR
PETRO MOUNT - 1T3735-13
Weight:0.750Kgs
DIESEL MOUNT - RTO824-20
Weight:2.20 Kgs
30

31. CASTING GALLERY - DAIMLER – INDIA CHASIS
PARTS
Part Name : CONSOLE LH & RH
Part No : A 4003175801 & A4003175901
Casting Weight :14Kgs each
Part Name :BASE LH & RH
Part No : A 4003231484 & A 4003231584
Casting Weight :13Kgs each
31

32. CASTING GALLERY – ENGINE PARTS
T.G.CASE FLY WHEEL CASING
32

33. CASTING GALLERY – GEAR TRANSMISSION
AGRICULTURAL GEAR BOX HELICAL GEAR BOX PUMP FLANGE, GEAR BOX
33

34. CASTING GALLERY – GEAR TRANSMISSION (Contd.)
FORK HOUSING FRAME HOUSING MOTOR FLANGE
34

35. CASTING GALLERY - HYDRAULICS
VALVE BLOCK REAR BODY REAR BODY
35

36. CASTING GALLERY – HYDRAULICS (Contd.)
VALVE CHAMBER BACK PLATE BACK PLATE
36

37. CASTING GALLERY – TRACTOR PARTS 37
REAR AXLE HOUSING LH REAR AXLE HOUSING RH
FRONT ENGINE SUPPORT
WT. 81 KGS WT. 81 KGS

38. CASTING GALLERY – WIND MILL PARTS 38
MAIN BEARING HOUSING
WT. 2.00 TONS
MAIN COVER
WT. 3.00 TONS
MAIN CARRIER
WT. 2.75 TONS
AXLE PIN
WT 1.50 TONS

39. MATERIAL WISE DESPATCH
50%50%
MATERIAL WISE DISPATCH
GREY IRON
DUCTILE IRON
39

40. CELL No :1 - DIFF CASE SUB ASSEMBLY
CUSTOMER : TAFE
SL NO TYPE OF MACHINE MACHINE NAME MAKE SPEFICATION QUANTITY
1 CNC VERTICAL TURNING CENTRE YOUJI 250E YOUJI CHUCK DIA 250, x-550, Z-350 2 NOS
2 CNC VERTICAL TURNING CENTRE YOUJI 200E YOUJI CHUCK DIA 200, x-450, Z-400 1 NO
3 VERTICAL MACHINING CENTRE VMP 32 APC FEELER
X-750,Y-400,Z-510 WITH AUTO
PALLET CHANGER
1 NO
4 VERTICAL MACHINING CENTRE FVP 1000 FEELER X-1000,Y-350,Z-500 1 NO
5 HYDRAULIC PRESSING MACHINE PRESSING M/C-01 SABARI HYDRAULICS 10 TON 1 NO
6 CONVENTIONAL LATHE ANMOL -9C HERBERT CHUCK DIA 400, x-500, Z-1500 1 NO
7 CONVENTIONAL DRILLING MACHINE GANG DRILLING IFFCO MT3 TAPPER, 1 NO
8 CONVENTIONAL DRILLING MACHINE GANG DRILLING BOTLIBOY MT4 TAPPER, 2 NO
40

41. CELL No : 2 - KAPPA FLYWHEEL
CUSTOMER : ILJIN AUTOMOTIVE
SL NO TYPE OF MACHINE MACHINE NAME MAKE SPECIFICATION QUANTITY
1 CNC TURNING ACE LT20 CLASSIC ACE DESIGNERS CHUCK DIA 300, x-400, Z-600 3 NOS
2 HOBBING-01 HOBBING LORENZ TABLE DIA 500 1 NO
3 HOBBING-02 HOBBING LIBHER TABLE DIA 450 1 NO
4 HOBBING-03 HOBBING CUGIER TABLE DIA 450 1 NO
5 LATHE L-04 HMT CHUCK DIA 300, x-400, Z-2000 1 NO
6 VERTICAL MACHINING MAKINO -SLIM 3 MAKINO x-500,Y-350, Z-400 1 NO
41

42. CELL No : 3 - ENGINE MOUNT BRACKET MACHINING
CUSTOMER : BRIDGESTONE AUTOMOTIVE
SL NO TYPE OF MACHINE MACHINE NAME MAKE SPECIFICATION QUANTITY
1 VERTICAL MACHINING CENTRE VMP 30A FEELER X-750,Y-400,Z-510 1 NO
2 CONVENTIONAL VERTICAL MILLING VMH 1 HMT TABLE 500 X 400 X 500 1 NO
3 CONVENTIONAL HORIZANDAL MILLING BFU 5 BOTLIBOY TABLE 500 X 300 X 500 1 NO
42

43. Our Client Portfolio 43

44. BUSINESS STATS - CUSTOMERWISE 44
ILJIN
AUTOMOTIVE
25%
TAFE
20%
ASHOK LEYLAND
20%
KIRLOSKAR
TOYOTA
10%
L&T KOMATSU
10%
OTHERS
15% ILJIN AUTOMOTIVE
TAFE
ASHOK LEYLAND
KIRLOSKAR TOYOTA
L&T KOMATSU
OTHERS

45. Thanks for your Valuable Time
Sandfits Foundries (P) LTD
Thank You
45