General Applications Info.-E

dMT - SPC PRODUCTS
SURFACE PROTECTIVE COATINGS

dMT-SPC Products provide a modern, efficient dMT-SPC Blocks are most economical in
and labor-free method of protecting surfaces in applications where conventional lubricants (greases
the most difficult applications areas – in some and oils) cannot be used, or should not be used, ,
cases the only workable method. The products especially in very dusty, high temperature or wet
are a mixture of special components (NO applications, due to resultant high material and
GRAPHITE) which bond strongly with the metal labor costs.
surfaces and create a pre-determined, optimum
coefficient of friction for use in numerous industrial In comparison dMT-SPC Coatings offer the
applications. following characteristics and cost-saving benefits:

dMT-SPC Blocks coat metal surfaces with a solid, absolutely dry and dust repellent;
non-migrating, protective layer approximately 10 absolute control over friction coefficient;
microns thick. This coating: (a) maintains a do not drip or “migrate“;
constant, optimum coefficient of friction between the excellent performance under high pressure;
contacting surfaces – with block type T a low value maintenance-free and long-lasting;
of ca. 0.05 and with block type M of much higher coat continually & uniformly, reduce wear;
values (variable) up to about 0.35 (traction coat dry or wet surfaces;
enhancement to reduce risk of wheel slippage) – high temperature resistance (300 ºC / 575 ºF);
and (b) protects the metal surfaces from flaking, not harmful to the environment.
pitting, etc. Manual application with all its
disadvantages and costs is not required. Wear of These products also contribute to noise (high-
the metal surfaces is substantially reduced pitched squealing) reduction, (i.e. on locomotive
(generally up to 80%), therefore increasing the life and rail car wheels / rails).
of these machine parts 3-5 times.
The products can be effectively applied to:
dMT-SPC Blocks are supplied in various lengths
and widths to coat all metal surfaces from 15 - 120 crane wheel flanges and treads, and all other
mm wide. For wider surfaces blocks can be types of wheel / rail-equipped systems;
mounted adjacent to each other or custom solutions trunnions, rings and thrust buttons on rotating
can be offered. Heavy-duty, spring-loaded, equipment, (i.e. kilns, furnaces, dryers);
stainless steel applicators are delivered with the steel cables and pulleys on cranes / hoists;
blocks. Installation is usually quite simple and low locomotive wheels;
cost. various other metal surfaces

APPLICATIONS EXAMPLES

Cranes and other wheel / rail conveying systems

Rotating Equipment

Miscellaneous

dMT Ecotech GmbH International
Telephone: +49-89-43549-477 E-Mail: info@dmtgms.com
Bretonischer Ring 13
D-85630 Grasbrunn / Munich, Germany Telefax: +49-89-43549-479 www.dmtgms.com
Headquarters in Germany / Subsidiary in Delaware, U.S.A.
Technical Support in Austria, Bulgaria, Chile, Colombia, Hungary, India, Japan, Korea, Malaysia, Mexico, New Zealand,
Philippines, Poland, Russia, Singapore, South Africa, Spain, Sweden, Switzerland, Taiwan, Turkey, U.K., Viet-Nam

dMT E C O T E C H INTERNATIONAL

dMT – Surface Protective Coatings Program

The following industries are target segments for this unique SPC program:

Aluminum & Steel plants ***

Automobile industry **

Building & insulation materials producers *

Cement, gypsum and related industries *

Chemical plants **

Coal-burning power plants and waste incineration plants **

Foundaries of all types ***

Glass production of all types *

Paper factories **

Port Facililities (Container Cranes) ***

Primary and secondary smelting / recycling plants ***

Ship Building and Ship Repair Facilities (Cranes) ***

Sugar factories **

Wood industry *

(listed alphabetically, not ranked by importance. See the number of *** to judge
importance, at least here in Europe)

Generally not available for business are public railroad operations - trains, subway or
tram systems - unless industrially owned (plant locomotives) or small-scale
operations for tourists or sport facilities. Also not available is the nation-wide asphalt
industry. We do have formal arrangements with other partners in for these special
fields of activity.

dMT Ecotech GmbH International Telephone: +49-89-43549-477
Bretonischer Ring 13, Im TechnoPark www.dmtgms.com
D - 85630 Grasbrunn / Munich Telefax: +49-89-43549-479 E-Mail: info@dmtgms.com
Headquarters in Germany / Subsidiary in Delaware, U.S.A.
Technical Support in Austria, Bulgaria, Chile, Colombia, Hungary, India, Japan, Korea, Malaysia, Mexico, New Zealand,
Philippines, Poland, Russia, Singapore, South Africa, Spain, Sweden, Switzerland, Taiwan, Turkey, U.K., Viet-Nam


dMT – Surface Protective Coating System for
Wheel Flanges, Shafts, Steel Cable Guide-Rollers, etc.
2 SPC Interlocking Blocks type TSB-080
with a spring-loaded, steel applicator type KR-SB

Ensure that open end of block faces the metal surface to be coated /
blocks can be inserted only from the back end of the applicator

Mounting information:

a. Insert blocks into the applicator as shown above (open end of block faces the metal surface
to be coated, tapered end against the spring);
b. Leave a max. 6-8 mm space between the applicator mouth and metal surface;
c. Applicator should ideally be in a perpendicular position to metal surface (approx. 45 º angle
when used on flanges / see example in product literature regarding crane wheels);
d. Do not weld applicator directly to machinery – use an interface (extra plate, angle iron,
clamp, etc.)
e. If necessary, turn applicator so that the block face only coats actual wear surface. Block
should also not be in a position of extending beyond the flange edges. Coating additional,
non-worn surface would waste the SPC and shorten block-life.

Article-No. Measurements Description Applications
(h x w x l)
19 x 44 x 76 mm block, rectangular, joint wheel flanges, shafts, steel cable guide-
TSB-080
(0.75 x 1.73 x 3.0 in.) system, C.O.F. ca. 0.04 rollers, narrow, flat or round surfaces
25 x 51 x 155 mm applicator, spring-loaded,
KR-SB-160L for 2 x jointed blocks type TSB-080
(0.98 x 2.0 x 6.1 in.) hot-dip galvanized
für 2 Stück interlocking Gleitblöcke TSB-
KR-SB-160MH with mounting plate,
(0.98 x 2.0 x 6.1 in.) 080
hot-dip galvanized
KR-SB-270L for 4 x jointed blocks type TSB-080

KR-SB-270MH with mounting plate, for 4 x jointed blocks type TSB-080
29 x 50 x 98 mm applicator clamp, sheet for mounting applicator types
KVR-295098
(1.14 x 1.97 x 3.86 in.) metal, hot-dip galvanized KR-SB-160L or KR-SB-270L
C.O.F. = Coefficient of Friction

Bretonischer Ring 13, Im TechnoPark

Steel Applicator Typ KR-SB-160L or KR-SB-270L Clamp Set Type KVR-295098

Steel Applicator Typ KR-SB-160MH or KR-SB-270MH

Example: KR-SB-160MH mounted on crane wheel flanges

SPC Blocks type TSB-080

Bretonischer Ring 13, Im TechnoPark www.dmtgms.com

dMT E C O T E C H I N T E R N A T I O N A L
dMT – SPC Metal Protection System for Crane Wheels
LUFFING CRANE - DRY DOCK

Luffing Crane, 32 Wheels, Flanges Were Wearing-Out Due To The Curves

Leading and Trailing Wheels have MSB- A wheel with TSB-080 on both flanges
075 on tread and TSB-080 on flanges

8 of 32 wheels have TSB-080 on flanges
where wear is strongest

dMT Ecotech GmbH International Telephone: +49-8106-304 069
Ostring 13E
D-85591 Vaterstetten / Munich, Germany Telefax: +49-8106-306 829 e-mail: info@dmtgms.com

dMT – Surface Protective Coating System for
Crane Wheel Flanges / Rails

SPC Blocks type TSB-080 with applicators type KR-SB-270L mounted directly to the flanges
to reduce metal wear by up to 80 %

SPC Blocks type TSB-080 with applicators type KR-SB-270L mounted directly to the rail corners
(necessary when mounting on the wheels is not possible, i.e.
due to lack of space, closed wheel housing, etc.)



dMT – Surface Protective Coating System
for Wheel Treads, Rail Heads and other Drive (Traction) Surfaces
These pictures show 2 SPC Interlocking Blocks type MSB-075
with a spring-loaded, steel applicator type KR-RB-160

Ensure that open end of block faces the metal surface to be coated /
blocks should be inserted only from the back end of the applicator

Mounting information:

a. Insert blocks into the applicator in position as shown above;
b. Leave a max. 6-8 mm space between the applicator mouth and metal surface;
c. Applicator should ideally be in a perpendicular position to metal surface;
d. Do not weld applicator directly to machinery – use an interface (extra plate, angle iron, etc.)
Clamps we provide may be directly welded onto machinery
e. If necessary (for rails of width less than 55 mm), turn applicator so that the block face coats
only the actual wear surface. Block should also not be in a position of extending beyond
the width of the rail head. Coating additional, non-worn surface would waste the SPC and
shorten block-life.

Article-No. Measurements Description Applications

wheel treads, rail heads & drive
29 x 55 x 76 mm block, rectangular, joint
MSB-075 trunnions, or any flat or profiled surfaces
(1.14 x 2.16 x 3.0 in.) system, C.O.F. ca. 0.35
needing traction enhancement
39 x 63 x 155 applicator, spring-loaded,
KR-RB-160 for 2 blocks type MSB-075
(1.54 x 2.48 x 6.10 in.) stainless-steel
42 x 50 x 110 mm applicator clamp, sheet
KVR-4250110 for mounting applicator KR-RB-160MSL
(1.65 x 1.97 x 4.33 in.) metal
Applicator Clamp Set Type KVR-4250110


dMT – SPC Metal Protection System for Rails
(Cranes & all other Rail / Wheel Conveying Systems
with Drive or Trailing Wheels)

Example of Application of SPC TSB-080 Blocks (Flange Protection) with
MSB-075 Traction Blocks for Drive Wheels (Tread Protection)

TSB-080 Block MSB-075 Traction Block

TSB-085 Block for Guide Rollers / Rails


dMT - Surface Protective Coatings System for Drive Wheels

Conveyor System with drive wheels in an aluminum coils rolling mill

SPC Traction Blocks type MSB-075 with Applicators type KR-RB-160
mounted onto the rails to prevent slippage and wear

Conveyor system with drive wheels in an steel pipe manufacturing plant

Ostring 13E

dMT – Surface Protective Coatings for AS/RS Warehouse Conveying Systems

Non-traction SPC Blocks type TRB-100

Traction SPC Block type MSB-075

SPC Metal Protection Products on the floor rail (X-axis) of a AS/RS System

Ostring 13E

dMT – Surface Protective Coatings for AS/RS Warehouse Conveying Systems

Pictures of Metal Flaking accumulating along Floor Rail (X-Axis)
April 28, 2005

Present condition at AS/RS System no. 7
(metal flaking accumulated during previous 4 months! )

Metal Flaking adhers to a Magnert


dMT ECOTECH INTERNATIONAL
2

Pictures of another AS/RS System showing results of application of our SPC-Metal
Protection Coatings after 8 months (16 hours of operation daily)

The floor area around this system has not been cleaned since installation of our SPC-Metal
Protection Coatings in April 2004, and is still in quite clean condition showing no
accumulations of metal flaking.



dMT - Surface Protective Coatings System for Support and Drive
Trunnions and Rings on Kilns, Rotating Furnaces, Dryers, Mills, etc.

This picture shows an example of a SPC DRR-5.0L Block System
with 5 spring-loaded, steel applicators.

The number of required blocks / applicators or size of the unit depends upon the
width of the trunnions or rings to be coated.

Type TSB-085-DRR Blocks are used on supporting trunnions and thrust rollers.

SPC blocks are to be inserted from the rear side of each applicator.

Example: Block System with 5 Steel Applicators (3 above and 2 below black holding plate)

Article-No. Block Sizes Characteristics Applications

TSB-085-DRR 25 x 50 x 85 mm rectangular, c.o.f. about 0,04 – for support
interlocking trunnions and rings
(0.98 x 1.97 x 3.35 in.)


D-85630 Grasbrunn / Munich, Germany Telefax: +49-89-43549-279 e-mail: info@dmtgms.com

dMT - Surface Protective Coatings System for
Support Rollers and Rings on Rotating Drum Dryers

SPC DRR-Kit type DRR-T-5.0 with 5 x type TRB-100-DRR Blocks installed

SPC Type T Blocks in steel applicators mounted on rotating ring

(„Mirror effect“ on surface after months of operation shows effectiveness of coating)


dMT - Surface Protective Coatings System
for Thrust Buttons on Rotating Equipment

Apply dMT-MRB Block to surface of thrust button at this point
to add traction and protect against surface wear.

Thrust button on paper processor Thrust button on cement kiln


dMT - Surface Protective Coatings System for
Support Rollers and Rings + Thrust Buttons on Rotating Drum Dryers
Asphalt Production

Application of SPC Trunnion-Kit Type DRR-T-2.0 using 2 x TSB-100-DRR Blocks to dry-coat
the trunnions and ring for wear protection on a chain-driven asphalt mixer / dryer –
installation July 2002.


dMT - Surface Protective Coatings System on Rotating Dryer
DRR - Kit Installation Example – Photos

Discussing the mounting and taking measurments

Removing parts of the oil-feed system

Checking Position and Angle

Leveling the kit


dMT Ecotech International 2

Finishing the installation Top view of mounted kit

Side view of mounted kit in operation


General Applications Info.-E

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General Applications Info.-E