3. Safety EngineeringSafety Engineering
Personal Protective EquipmentsPersonal Protective Equipments
Hoist, Lift, CraneHoist, Lift, Crane
Ventilation And LightingVentilation And Lighting
Electrical SafetyElectrical Safety
Guarding And Fencing of Machines.Guarding And Fencing of Machines.
Compressed AirCompressed Air
GrindingGrinding
4. Basic Reasons of AccidentsBasic Reasons of Accidents
Lack of KnowledgeLack of Knowledge
Over ConfidenceOver Confidence
NegligenceNegligence
Horse playHorse play
Misuse/Non use of PPEMisuse/Non use of PPE
Unsafe Acts & ConditionsUnsafe Acts & Conditions
ShortcutsShortcuts
11. Safety InstructionsSafety Instructions
Loose cloths, open sleeves and hand gloves whenLoose cloths, open sleeves and hand gloves when
entrapped in rotating parts of the machine, makesentrapped in rotating parts of the machine, makes
accident.accident.
Keep the clean space around the machine and electricalKeep the clean space around the machine and electrical
panel board.panel board.
Protect your body by wearing shoes and goggles whenProtect your body by wearing shoes and goggles when
working on machine.working on machine.
12. Safety InstructionsSafety Instructions
Maintain the oil level. If unnecessary noise is there,Maintain the oil level. If unnecessary noise is there,
repair the m/c or parts.repair the m/c or parts.
Do not wear a chain, rings or a bracelet during theDo not wear a chain, rings or a bracelet during the
working.working.
If fire or short circuit happens, immediately cut off theIf fire or short circuit happens, immediately cut off the
power supply.power supply.
13. Electrical SafetyElectrical Safety
Repairing with qualified person.Repairing with qualified person.
Identify the electrical hazards andIdentify the electrical hazards and
immediately inform to authority.immediately inform to authority.
Check various electrical parametersCheck various electrical parameters
periodically.periodically.
Remove the plug only after switch off.Remove the plug only after switch off.
14. Electrical SafetyElectrical Safety
During electrical fire, immediately switchDuring electrical fire, immediately switch
off the main switch and use dry sand, Co2off the main switch and use dry sand, Co2
or D.C.P. type fire extinguishersor D.C.P. type fire extinguishers..
Don’t give the temporary connectionDon’t give the temporary connection
or jointor joint..
Never work on electrical machines inNever work on electrical machines in
wet conditionwet condition..
15. Electrical SafetyElectrical Safety
Never make the electric point overNever make the electric point over
loaded.loaded.
Never use water in electrical fire.Never use water in electrical fire.
Don’t use short cut. Use safe method.Don’t use short cut. Use safe method.
16. Welding/Cutting SafetyWelding/Cutting Safety
Never wear contact lens during theNever wear contact lens during the
welding.welding.
During welding/cutting use proper weldingDuring welding/cutting use proper welding
shield, goggles and hand glows.shield, goggles and hand glows.
Don’t change the electrodes without handDon’t change the electrodes without hand
glows or with wet glows.glows or with wet glows.
Always wear mask and keep the provisionAlways wear mask and keep the provision
for escaping smoke during welding/cuttingfor escaping smoke during welding/cutting
in closed place.in closed place.
17. Welding/Cutting SafetyWelding/Cutting Safety
Take the permission before doingTake the permission before doing
welding/cutting in the prohibited area.welding/cutting in the prohibited area.
Flammable materials must not be aroundFlammable materials must not be around
the working place.the working place.
Never tell unauthorized worker to makeNever tell unauthorized worker to make
welding.welding.
19. Compressed AirCompressed Air
Don’t use compressed air for cleaningDon’t use compressed air for cleaning
body/cloths etc.body/cloths etc.
Don’t make mishaps with compressed air.Don’t make mishaps with compressed air.
Always close the air supply before open hoseAlways close the air supply before open hose
pipe.pipe.
Always put in habit to wear goggles forAlways put in habit to wear goggles for
protection of eyes.protection of eyes.
Check hose pipe, coupling etc. periodically.Check hose pipe, coupling etc. periodically.
Use proper designed hose connector.Use proper designed hose connector.
20. GrindingGrinding
Guard and tool rest must be on grinding wheel.Guard and tool rest must be on grinding wheel.
Always put in habit to wear goggles duringAlways put in habit to wear goggles during
grinding.grinding.
Start to grind the tool only after, when grindingStart to grind the tool only after, when grinding
wheel reach to its maximum rpm.wheel reach to its maximum rpm.
Keep the maximum distance of 3mm of tool restKeep the maximum distance of 3mm of tool rest
from the grinding wheel.from the grinding wheel.
Tool rest must be strongly fitted with machine.Tool rest must be strongly fitted with machine.
21. GrindingGrinding
Dressing of grinding wheel must be doneDressing of grinding wheel must be done
periodically by a proper person.periodically by a proper person.
Check whether available grinding wheel isCheck whether available grinding wheel is
proper for the given material of job or not.proper for the given material of job or not.
Foundation must be strong enough.Foundation must be strong enough.
Never mount improper size grindingNever mount improper size grinding
wheel.wheel.
Never press the grinding wheel to stop itNever press the grinding wheel to stop it
22. Machine GuardingMachine Guarding
This grinderThis grinder
has a fixedhas a fixed
guard on theguard on the
side to keepside to keep
fingers awayfingers away
from thefrom the
moving grindmoving grind
stonestone
23. Machine GuardingMachine Guarding
Bench GrindersBench Grinders
require a workrequire a work
rest with arest with a
maximummaximum
clearance of 1/8clearance of 1/8
inch to insureinch to insure
that the workthat the work
does not getdoes not get
drawn into thedrawn into the
grinding wheel.grinding wheel.
24. Machine GuardingMachine Guarding
This shows aThis shows a
pulley systempulley system
which has correctwhich has correct
guards to keepguards to keep
fingers and toolsfingers and tools
away from pinchaway from pinch
points.points.
27. Machine GuardingMachine Guarding
The operatorThe operator
must pressmust press
both of theboth of the
control buttonscontrol buttons
at the sameat the same
time to operatetime to operate
this press.this press.
32. Portable ToolsPortable Tools
POWER TOOLSPOWER TOOLS
Use power tool after checking its proper workingUse power tool after checking its proper working
condition.condition.
Keep away electrical cable from water, heat orKeep away electrical cable from water, heat or
sharp object.sharp object.
Do proper joint to give extension.Do proper joint to give extension.
Don’t lift power tools by its cable.Don’t lift power tools by its cable.
Don’t make mishap with tools design and itsDon’t make mishap with tools design and its
use.use.
Don’t put tools any where on the floor. UseDon’t put tools any where on the floor. Use
proper tool box.proper tool box.
33. Portable ToolsPortable Tools
HAND TOOLSHAND TOOLS
Use proper tools for proper work.Use proper tools for proper work.
Don’t keep the tools in pocket. Keep themDon’t keep the tools in pocket. Keep them
in safe and proper place.in safe and proper place.
Keep proper sharpness of the sharpenedKeep proper sharpness of the sharpened
tool.tool.
Don’t use faulty tools. For example, looseDon’t use faulty tools. For example, loose
headed hammer, file with loose handle,headed hammer, file with loose handle,
big headed chisel etc.big headed chisel etc.
35. Crane OperatingCrane Operating
Make periodically greasing of wire rope.Make periodically greasing of wire rope.
Lock the motion and cut off power supplyLock the motion and cut off power supply
when crane or hoist is not in use.when crane or hoist is not in use.
Never lift the load more than permissibleNever lift the load more than permissible
working load.working load.
Never use defected chain.Never use defected chain.
Drop the load without creating thrust.Drop the load without creating thrust.
36.
37. Safe use of extension laddersSafe use of extension ladders
Set the base of the ladder 1 foot out from the wall for every 4 feet ofSet the base of the ladder 1 foot out from the wall for every 4 feet of
ladder height.ladder height.
Have someone hold the base or tie the top of the ladder off securely.Have someone hold the base or tie the top of the ladder off securely.
When working on a roof, the ladder should be extended 3 feet beyondWhen working on a roof, the ladder should be extended 3 feet beyond
its contact with the building.its contact with the building.
Never use the top 2 rungs of a ladder.Never use the top 2 rungs of a ladder.
38. Accident ReportAccident Report
ELECON ENGINEERING CO. LTD.
VALLABH VIDYANAGAR-INDIA
ACCIDENTIAL DETAILS
Shift Supervisor/Incharge
(Name & Sign)
Preventive Measures
Suggestions for
he was doing
Witness
1 2
State what exactly
Body Part Injured
Cause of Accident
Time
PERSONAL DETAILS
Name of
Injured Person:
Internal Accident Report
Division: Department: Date:
Forward to Time Office/Dispensary/Personnel Dept.
P.C. No.:
Designation: Age:
Address: Shift:
Place/M/c.No./
Nature of Injury
Location
Date
39.
40. FIRE FIGHTINGFIRE FIGHTING
Fire Safety, at itsFire Safety, at its
most basic, ismost basic, is
based upon thebased upon the
principle of keepingprinciple of keeping
fuel sources andfuel sources and
ignition sourcesignition sources
separate.separate.
41. The Fire TriangleThe Fire Triangle
Three things must be present at the same time toThree things must be present at the same time to
produce fire:produce fire:
EnoughEnough OXYGENOXYGEN to sustain combustionto sustain combustion
EnoughEnough HEATHEAT to reach ignition temperatureto reach ignition temperature
SomeSome FUELFUEL or combustible materialor combustible material
Together, they produce the CHEMICAL REACTION that isTogether, they produce the CHEMICAL REACTION that is
firefire
Take away any of these things and the fire will beTake away any of these things and the fire will be
extinguishedextinguished
44. Fire ClassificationsFire Classifications
Class CClass C
FlammableFlammable
gases like LPG &gases like LPG &
also includesalso includes
electrical fireselectrical fires
due to shortdue to short
circuits,highcircuits,high
voltages etc.voltages etc.
46. Types of FireTypes of Fire
CLASS ACLASS A
Wood,Paper,Plastic,Wood,Paper,Plastic,
Rubber etc.Rubber etc.
WATER,WATER,
ABC,ABC,
DCPDCP
CLASS BCLASS B
Petrol, Kerosene,Petrol, Kerosene,
Solvents, Oil Etc.Solvents, Oil Etc.
M.Foam,M.Foam,
ABC & DCPABC & DCP
CLASS CCLASS C
Gases likeGases like
LPG,MethaneLPG,Methane
Co2 & M.FoamCo2 & M.Foam
For Electrical ABCFor Electrical ABC
is Best.is Best.
CLASS DCLASS D
MetalMetal
Dry Sand isDry Sand is
best. & ABCbest. & ABC
CLASS ECLASS E Electrical FireElectrical Fire Co2, Dry Sand, DCPCo2, Dry Sand, DCP
47. Types of Fire ExtinguishersTypes of Fire Extinguishers
FIREFIRE
EXTINGUISHEREXTINGUISHER
The 4 most commonThe 4 most common
types of firetypes of fire
extinguishers are:extinguishers are:
1.1. Water (Water COWater (Water CO22 ))
2.2. Gas (COGas (CO22/FM/HCFC)/FM/HCFC)
3.3. Dry Powder (ABC,Dry Powder (ABC,
DC)DC)
4.4. FoamFoam
48. HOW TO USE THE FIREHOW TO USE THE FIRE
EXTINGUISHERSEXTINGUISHERS
ABC TypeABC Type
It’s easy to rememberIt’s easy to remember
how to use a firehow to use a fire
extinguisher if youextinguisher if you
remember the acronymremember the acronym
PASSPASS
PPullull
AAimim
SSqueezequeeze
SSweepweep
49. STEP 1STEP 1
Pull the pin…Pull the pin…
This will allow youThis will allow you
to discharge theto discharge the
extinguisherextinguisher
50. STEP 2STEP 2
AAim at the base ofim at the base of
the fire…the fire…
Hit the fuel.Hit the fuel.
If you aim at theIf you aim at the
flames...flames...
The extinguishing agentThe extinguishing agent
will fly right throughwill fly right through
and do no good.and do no good.
51. STEP 3STEP 3
Squeeze the topSqueeze the top
handle…handle…
This depresses aThis depresses a
button thatbutton that
releases thereleases the
pressurizedpressurized
extinguishingextinguishing
agent.agent.
52. STEP 4STEP 4
SSweep from sideweep from side
to side…to side….. until the.. until the
fire is completelyfire is completely
out.out.
Start using the extinguisherStart using the extinguisher
from a safe distance away,from a safe distance away,
then slowly move forward.then slowly move forward.
Once the fire is out, keep anOnce the fire is out, keep an
eye on the area in case it re-eye on the area in case it re-
ignites.ignites.
53. DCPDCP
Suitable for B & CSuitable for B & C
Class of fire involvingClass of fire involving
material likematerial like
PetrochemicalPetrochemical
Products, Paints,Products, Paints,
Resins, Pigments,Resins, Pigments,
Varnishes, Gases inVarnishes, Gases in
the compressed formthe compressed form
like Oxygen, Acetylene,like Oxygen, Acetylene,
LPG and CNG.LPG and CNG.
54. A B C Type Dry PowderA B C Type Dry Powder
(Stored Pressure)(Stored Pressure)
Suitable for A B C & ESuitable for A B C & E
Class of fire involvingClass of fire involving
material like Paper,material like Paper,
Wood, Cotton,Wood, Cotton,
Petrochemical Products,Petrochemical Products,
Paints, Resins, Pigment,Paints, Resins, Pigment,
Varnish, Gases in theVarnish, Gases in the
compressed form likecompressed form like
Oxygen, Acetylene, LPGOxygen, Acetylene, LPG
and CNG.and CNG.
55. CO2CO2
Suitable for B & C Class of fire involving materials likeSuitable for B & C Class of fire involving materials like
Petrochemical Products, Paints, Resins, Pigment, Varnish, Gases,Petrochemical Products, Paints, Resins, Pigment, Varnish, Gases,
in the comressed form like Oxygen, Acetylene, LPG and CNG andin the comressed form like Oxygen, Acetylene, LPG and CNG and
also for fires involving electrical equipmentalso for fires involving electrical equipment
56. Mechanical Foam (Afff)Mechanical Foam (Afff)
Suitable for A & B Class of fire involving materials likeSuitable for A & B Class of fire involving materials like
paper, wood and cotton, petroleum products, paint,paper, wood and cotton, petroleum products, paint,
pigment & varnish.pigment & varnish.