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1. TIER-1 DISTRIBUTION CENTER
INTRODUCTION :
Distribution centers are more dynamic in nature, where it
is important to have the “required quantity of the right
product in the right place at the right time.” This “rule”
highlights the flexibility of distribution centers. DCs
(distribution centers) hold product for a shorter amount
of time because of their critical nature of fulfillng
customer orders quickly.
Contrary to warehouses where the main focus is to
efficiently store products, DCs are crucial to oder
fulfillment, cross docking, packaging, last mile
customization, etc.

2. • The available sites or property are supposed to be located at outskirts or very close to tier-1 cities depending
upon the rental factors. Which should be helpfull for easy transportation .
• Rent Rates &Taxes.
• Workforce Availability, Labor Skills &Costs.
• Roads, Highways &Traffic Flow. Proximity to Airport, Railway Stations & Ports.
• BuildingAvailability & UtilityCosts.
• Sites with either rectangular or square are preferable.
• In extreme cases, site with irregular shapes are acceptable.
• Available sites should be located near to main roads.
• Entry gate should be near to the main road of the Distrubution center
• Proposed road width is enoug to travell both entry and exit vehicles at a time
• security checking point should be near to the entry gate
Standard criteria for the best possible warehouse location.

3. Efficient Design of Warehouses:
Warehouse design should focus on making the available space more functional and efficient,
while providing a safe and comfortable environment for the workers to increase
productivity and control operating cost. Warehouse also have to maintain corporate image and
provide for worker satisfaction. Building aesthetically, having good landscaping, worker safety
and comfort is an important thing to be considered in competitive real estate markets.
Some of the most important design considerations in Warehouse are as follows:
1.Storage Space inside Warehouse
2.Office Space in Mezzanine or built separately
3.Loading Docks or Bays for loading & unloading with service roads
4.Parking spaces & other infrastructure for operations
5.Toilets, Dining & other Workers facilities

4. REQUIREMENT FOR CONSTRUCTION OF
DISTRUBUTION CENTER
• google map with north direction
• Area discription
• structural design
• Flooring design
• docking platform Design
• finishing floor level
• clear height at both center and corner.
• clear setbacks for fire vehicle movment
• roofing design/ventilation design
• canopy design
• utility/washroom designs(dry garbage,wet
garbage,carton box)
• Fire safety provision
• Docking shutter design
• electrial requirements for transformer yard/dg
yard
• provision of scissor lift
• Truck Yard/docking area
• Employee and Visitor Parking space
• security room
• dormetry With cafeteria block
• garden area
• providing of sunken flooring
• providing of steps at platform
• provision of staircase
• provision of landscaping
• provision of sump tank

5. 1. GOOGLE MAP. (Street view)
Google map helps to understand the area in which the property lies and helps us to analyse the parking area , type
of road (helps us to know the traffic concerns) and the property adjacent to BB property ( which helps us to know the
ventilation for placing cold racks). which should indicate distance from near public transport .
Mysore airport – 20.5 Km
Mysore bus stand – 10.9 KM
Mysore railway station-9.1 KM
Existing DC- KM

6. • Plot area -The complete area that is under your ownership or between the fencing is called
the Plot Area.
Plot area = length (ft) x width (ft)
• Built-up area -The built-up area of a premise is measured from the external perimeter wall
surfaces. It is the carpet area plus the wall thickness along with other unusable areas within
the property.
Built-up area = carpet area + area covered by walls
• Carpet area - Carpet area of a property includes the portion enclosed within the interior
walls. Carpet area = area within the interior walls
As per the Bigbasket requirement.
PLOT AREA OF THE WAREHOUSE – Minimum – 1,50,000 Sq. ft
Maximum – 3,38,000 Sq. ft
CARPET AREA OF THE WAREHOUSE – Minimum – 85, 000 Sq. ft
Maximum – 2,00,000 Sq. ft
Area discription

7. Structural design:-is aimed to design a structure that fulfills its intended
purpose during its intended life span and be adequately safe in terms of strength,
stability, and structural integrity, serviceability in terms of stiffness, durability, etc., and
be economically viable, aesthetically pleasing, and environment
• ROOF FRAMING PLAN
• ROOF SHEETING PLAN
• BASE PLATE PLAN
• MEZZANINE FLOOR LAYOUT
• SIDEWALL SHEETING LAYOUT
• SIDEWALL FRAMING LAYOUT
• COLUMN DESIGN
• VENTILATION DESIGN
• SECTIONALVIEWS

8. Warehouse receiving is the first step of the ecommerce fulfillment
process and refers to the process of delivering, unloading, and
storing ecommerce inventory in a warehouse or fulfillment center.
Minimum width of receiving platform is 20 ft
Dispatching goods represents the last contact between the
product and the warehouse. It is during this process that final
quality & document checks should be completed.This prevents
errors and ensures that customers receive what they have
ordered in the correct quantities, with all procedures being
followed correctly
Minimum width of dispatch platform is 10 ft
Docking platform Design

9. Finished floor level – it is a vertical difference between the ground level
and warehouse floor level
• For receiving or unloading vehile :- the ffl between ground level and
receiving floor level is 3’6”
• For dispatch or loading vehile:-the ffl between ground level and
receiving floor level is 2’2”
• At dispatch platform gl is to be rised by 1’4” to match ffl

10. Flooring Design:
Warehouse and storage facilities require flooring that can meet the demands dictated by the many
ongoing activities that take place within them. On any given day, a busy warehouse is likely to have
forklift or pallet truck traffic carrying heavy loads. Very often, pallets and boxes are dragged across the
floor and hence it has to withstand those wear and tear.
Performance Floors for Warehouses: A well designed and constructed floor will increase productivity,
reduce maintenance of the building and increase the life of the equipment using the floor. The floor
should take the imposed loads, be flat, long-lasting and aesthetically pleasing. We should consider the
construction methods, program, cost and any value engineering they can bring an economically
designed and built to meet the performance requirements.

11. Clear height at both center and corner.
Clear height

12. Warehouse internal layout design

13. WAREHOUSE INTERNAL RACK LAYOUT
A warehouse layout is the planned design of a warehouse
to streamline overall operations.The right layout should
help to improve the flow of production and distribution.
Overseeing an entire warehouse workflow is extremely
tedious.
A well-executed and optimized warehouse layout design
can provide easy access to stored goods, minimize travel
time, and improve order fulfillment rates. Additionally, it
is vital to consider all the requirements according to your
business needs during the planning phase itself.

14. The following areas must be perfectly defined when designing a layout:
A. Loading and unloading areas
B. Receving staging area
C. Storage area
D. Picking area
E. Dispatch area

15. A. Loading and unloading areas
Loading and unloading areas (PLATFORMS)
Loading and unloading areas, which are normally located outside the warehouse or
incorporated into it, are those that trucks and vehicles transporting and distributing
goods have direct access to.
In a well-organised warehouse, it is useful to separate these activities from the rest of
the installation, allowing sufficient space for loading and unloading. This area can be
integrated into the warehouse or be independent.

16. B. Receving staging area
The Recriving staging area must be located as independently as possible from the
rest of the warehouse, so that it can be used not just for receiving goods, but also
for quality-control and sorting.
Reception area.
Once it has been ensured that the characteristics and quality of the delivery
received matches those of the products ordered, the next stage is to determine
where to position the load within the warehouse.
Depending on the type of warehouse, it may or may not be necessary to
transform the units received. If this is necessary, a suitable area must be
established for this function. For example, it may be necessary to split the pallets
that have arrived into smaller units, remove parts that are strapped together, etc.
Given the impact that accurate checking and, above all, correct positioning, can
have on the future performance of the warehouse, this area must be as large and
as separate as possible.
Currently, almost all products handled in a warehouse come with bar codes that
can be read using a scanner.Therefore, once the warehouse’s central computer
has identified the units, it can in turn immediately generate the position label for
the goods.This label can subsequently be read by a forklift operator or by the
scanners of the warehouse’s automated system so that, in both of these cases,
they can be positioned in the correct location.

17. C. Storage area or stacking area
A storage area is, an area used only to store goods.
Goods can be stored in a number of different ways:
1.Directly on the ground
2.Directly on the ground but stacked or in blocks.
3. racking units.
4. multitire racks.
multitire racks.
racking units
multitire racks.
multitire racks.
Directly on the ground

19. D. Picking area/Picked crates staging area
Areas for preparing orders can be integrated into storage areas, as is the case when picking from rack
units. They can also be separate from storage areas, creating specific picking areas, generally with
automated or semi-automated systems.
E. Dispatch area
These areas are used for packing orders prepared in the previously described areas. Even if this packing operation is
unnecessary, this area also can be used for goods that have to be dispatched and loaded into the delivery or
distribution vehicles.
To ensure the correct speed of movement within the warehouse, these spaces must be designed in a specific
location and differentiated from the rest of the installation.
If separate reception and dispatch areas have been created, these must also have separate loading and unloading
areas. If, however, the reception and dispatch are close to each other, a single loading and unloading space can be
created. However, this option makes it more difficult to control the flow of goods and the movement of vehicles.

20. Storeman-and-Driver.webp

21. RACK PROFILES
• A warehouse racking system is a storage solution designed to
stack materials in horizontal rows with multiple levels.These
systems can help you manage and better utilize your
warehouse space while organizing cargo to streamline
operations.
• Various types of racks used in DC which is depending upon the
clear height height of warehouse .
• Racks are diffencriated into three types
• HD Racks
• MD Racks
• Slotted anle racks

22. aisle width
• Also is known as “wide aisles,”
conventional aisles are generally
between 12 and 13 feet wide.They are
the most frequently used in warehouses
because they can accommodate a variety
of equipment.
• Aisle width for HD Rracks
minimum is 10 ft max is 13 ft
• Aisle width for MD Rracks
minimum is 9 ft max is 10 ft
• Aisle width for SA Rracks
minimum is 6.5 ft max is 8 ft
9 FT
7 FT
11 FT

23. FLOW
• Flows are the movements of the units
as they enter the warehouse, move
around it, and finally exit.

24. Office space
• The office portion varies according to the space, but is typically
a separate room placed at the corners of the unit or on the
upper level. If you are planning to incorporate a showroom
within your space, be mindful of the store front appearance and
where your visible space will be within the warehouse
• Office area can be provided above the mezzanine floor
• office area contain training room ,RO office,HR
office,conference room ,discussion room,RBH cabbin

25. various office spaces

26. Cold storage area/cold room area
• A cold storage warehouse aims to maintain the
produce (usually food) at an optimum temperature, to
stop it spoiling and to extend its life. By contrast, a
freezer warehouse must keep the product at a constant
temperature to ensure there is no risk of damage or
alteration to its integrity
• Cold storage area can be classified into 3 stages
• ante room(20°c) ,+5°c coldroom,-25°c cold room
• external fecilites of the coldrooms are plate freezers
and freezers .
• cold room can contain saparate receiving shutters

27. mezzanine area
• Warehouse mezzanine refers to an
elevated section of flooring or
platform that's installed between the
floor and the ceiling to serve several
purposes in some warehouse
operations.They are an excellent
option for increasing storage space
and workspace in a warehouse
facility.

28. stacker mechain/charging points
• A stacker is a large machine used in bulk material
handling. Its function is to pile bulk material such as
limestone, ores and cereals on to a stockpile. A
reclaimer can be used to recover the material.
• A warehouse stacker is a specialised tool used for
lifting and moving pallets around a warehouse.

29. VRC lift
• ertical Reciprocating Conveyors are a
classification of freight lifts used to
move products and other goods from
one level to another.

30. REQUIREMENT FOR DESIGNING OF WAREHOUSE
INTERNAL LAYOUT
• butchery area
• leafy/cabbage/cauliflower area
• RDC Area
• B2B hub area
• B2C DC Area
• bulk coldrooms
• ripining chambers
• BB Mandi area
• BB Daily area
• mezzain columns
• Returns area
• crates staging area
• carts staging area
• crate washing area
• vrc lift

31. Various Area bifurcation/ operations in
bigbasketT1 DC
• B2B AREA
• B2C AREA
• BUTCHERY AREA
• FNV AREA
• FMCG AREA
• BB MANDIN AREA
• CUTVEG AREA
• COLD STORAGE AREA
• OP AREA