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Folding Carton Article - ARRAY intro

W. H. Leary Co., Inc.
W. H. Leary Co., Inc.
W. H. Leary Co., Inc.W. H. Leary Co., Inc.

Introduction of new ARRAY product line.

Folding Carton Article - ARRAY intro

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W. H. LEARY
            PRODUCT DEVELOPMENTS
                                       ith over 40 years experience in      can easily be changed to include glue application



                     W                 the    development      of    glue
                                       application and quality assurance
                                       technologies, W. H. Leary has
                     established itself as a market leader in supplying
                     these solutions to the folding carton industry. “We
                                                                            with auto glue line correction or to detect for
                                                                            additional carton features such as windows,
                                                                            correctly folded flaps, skewed carton problems or
                                                                            any of the other 70+ carton detection functions
                                                                            that Leary offers.
                     offer solutions from the very simplest to the most         Available as an option on all new ARRAY
                     complex automatic multi-valve systems for high         systems is LEARYVIEW, a complete line of quality
                     speed machines” says Kevin Leary, W. H. Leary          assurance scanners and vision cameras which
                     Group President. “We have used all of this             allow for detecting mixes, print copy, Braille and
                     experience to engineer a complete new product          other quality assurance applications. These
                     range of glue application, quality assurance           solutions are aimed at broadening the range of
                     monitoring, production data collection and             possibilities for carton producers who have ever
                     remote internet log-in services.”                      increasing demands placed upon them by their
                                                                            customers.

                     New Technologies
                     In launching the new ARRAY series of system
                                                                            Improved Quality
                     controllers, Mr. Leary says, “This product line is     Assurance Security
                     designed specifically for the folding carton           All ARRAY systems operate with the newly
                     industry, incorporating new technologies such as       developed SECURESCAN technology guaranteeing
                     LEARYVIEW vision cameras, AUTOGLUE                     100 per cent product scanning. “It has been
                     automatic pattern placement and adjustment and         developed to provide fail-safe product monitoring,
                     LEARYNET remote log in assistance — all of             tracking and quality assurance”, Mr Leary says,
                     which have been developed to enhance folder-           “We achieved our goal of delivering high-speed
                     gluer machine performance,
                     ROI and improve Overall
                     Equipment Efficiency (OEE)”.
                         The ARRAY controllers
                     feature a new 38cm high
                     resolution colour touch screen
                     and are equipped with Leary’s
                     Monet       pictorial     operator
                     interface. Available in three
       W. H. Leary   basic formats, ARRAY can be
       introduces    specified as a gluing system, a
                     QA system or a combination
      the all new    system. The open architecture

         ARRAY™      of the hardware means that a
                     controller initially specified for a                         Glue Application: Accuracy Precision Control
     product line.   simple single detection task




36                                                                           Folding Carton Industry. September/October 2009
PRODUCT PROFILE
                                                                                                   productivity. NETASSIST, a component of
                                                                                                   LEARYNET, enables Leary technical support
                                                                                                   personnel to securely access a connected
                                                                                                   ARRAY control system. The remote
                                                                                                   connection allows Leary to view and assist in
                                                                                                   job and system set-up and diagnose
                                                                                                   problems. This saves users time and money
                                                                                                   by reducing downtime and the requirement
                                                                                                   for on-site technical support visits.
                                                                                                       NETDATA, another component of
                                                                                                   LEARYNET, enables automatic production
                                                                                                   data to be collected from the production
                                                                                                   line wherever an ARRAY controller is
                                                                                                   installed. Collected data is gathered and
                                                                                                   held in a secure database for easy analysis.
                                                                                                   The     information     gathered      includes
                                                                                                   production, waste and spoilage counts, job
                                                                                                   start and end times, quality information,
                                                                                                   downtime,       uptime,    operator       login
  automatic product security along with            exclusive technology automatically makes        information and an array of unlimited
  powerful productivity tools designed to help     adjustments on the run ensuring glue            reporting options. The LEARYNET network
  maximise efficiency and minimise production      placement accuracy. Quality is automatically    also has the option of automatically
  line stoppages.” SECURESCAN works by             improved, waste is reduced and time is          emailing an executive summary of the
  ensuring every single product is accounted       saved when compared to other systems            previous day’s production, so that potential
  for as it enters, travels through and leaves     which require operator intervention when        problems can be identified and addressed
  the production line. At any point in time, the   problems occur. This is the complete            as quickly as possible.
  system knows the product location,               solution when absolute quality control and          Mr Leary summarises, “We’ve listened to
  dimensions and speed, certifying that every      minimum waste levels are required.”             our customers and this next generation of
  product receives 100 per cent inspection.                                                        products has been designed to fulfil their
  SECURESCAN is also responsible for the                                                           needs for the continuing changes in the
  safe removal of faulty product. Should a
                                                   Customer Support                                carton market. With the current economic
  product be identified as faulty, the system      Another first in the new ARRAY controllers is   climate and market pressures, it is important
  tracks the product to either the automatic       the LEARYNET network connection which           that new equipment offers great price value
  carton ejector or the folder-gluer’s built-in    offers a combination of new technologies        and features which deliver a quick ROI and
  ejection system and removes it without           designed to help companies maximise their       improved OEE.”
  interrupting production. A fail-safe input
  validates the removal of the ejected product.


  Production
  Enhancements
  AUTOGLUE is another exclusive technology
  available on the ARRAY controllers. Using
  the Monet interface, it further simplifies the
  make-ready process. After pressing just a
  few buttons, the system automatically
  configures all glue pattern positions relative
  to the carton dimensions, thus reducing
  make-ready time significantly. Once set,
  AUTOGLUE further ensures that glue
  patterns stay correctly positioned during the
  production run. Mr Leary comments “This




Folding Carton Industry. September/October 2009                                                                                                  37

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Folding Carton Article - ARRAY intro

  • 1. W. H. LEARY PRODUCT DEVELOPMENTS ith over 40 years experience in can easily be changed to include glue application W the development of glue application and quality assurance technologies, W. H. Leary has established itself as a market leader in supplying these solutions to the folding carton industry. “We with auto glue line correction or to detect for additional carton features such as windows, correctly folded flaps, skewed carton problems or any of the other 70+ carton detection functions that Leary offers. offer solutions from the very simplest to the most Available as an option on all new ARRAY complex automatic multi-valve systems for high systems is LEARYVIEW, a complete line of quality speed machines” says Kevin Leary, W. H. Leary assurance scanners and vision cameras which Group President. “We have used all of this allow for detecting mixes, print copy, Braille and experience to engineer a complete new product other quality assurance applications. These range of glue application, quality assurance solutions are aimed at broadening the range of monitoring, production data collection and possibilities for carton producers who have ever remote internet log-in services.” increasing demands placed upon them by their customers. New Technologies In launching the new ARRAY series of system Improved Quality controllers, Mr. Leary says, “This product line is Assurance Security designed specifically for the folding carton All ARRAY systems operate with the newly industry, incorporating new technologies such as developed SECURESCAN technology guaranteeing LEARYVIEW vision cameras, AUTOGLUE 100 per cent product scanning. “It has been automatic pattern placement and adjustment and developed to provide fail-safe product monitoring, LEARYNET remote log in assistance — all of tracking and quality assurance”, Mr Leary says, which have been developed to enhance folder- “We achieved our goal of delivering high-speed gluer machine performance, ROI and improve Overall Equipment Efficiency (OEE)”. The ARRAY controllers feature a new 38cm high resolution colour touch screen and are equipped with Leary’s Monet pictorial operator interface. Available in three W. H. Leary basic formats, ARRAY can be introduces specified as a gluing system, a QA system or a combination the all new system. The open architecture ARRAY™ of the hardware means that a controller initially specified for a Glue Application: Accuracy Precision Control product line. simple single detection task 36 Folding Carton Industry. September/October 2009
  • 2. PRODUCT PROFILE productivity. NETASSIST, a component of LEARYNET, enables Leary technical support personnel to securely access a connected ARRAY control system. The remote connection allows Leary to view and assist in job and system set-up and diagnose problems. This saves users time and money by reducing downtime and the requirement for on-site technical support visits. NETDATA, another component of LEARYNET, enables automatic production data to be collected from the production line wherever an ARRAY controller is installed. Collected data is gathered and held in a secure database for easy analysis. The information gathered includes production, waste and spoilage counts, job start and end times, quality information, downtime, uptime, operator login automatic product security along with exclusive technology automatically makes information and an array of unlimited powerful productivity tools designed to help adjustments on the run ensuring glue reporting options. The LEARYNET network maximise efficiency and minimise production placement accuracy. Quality is automatically also has the option of automatically line stoppages.” SECURESCAN works by improved, waste is reduced and time is emailing an executive summary of the ensuring every single product is accounted saved when compared to other systems previous day’s production, so that potential for as it enters, travels through and leaves which require operator intervention when problems can be identified and addressed the production line. At any point in time, the problems occur. This is the complete as quickly as possible. system knows the product location, solution when absolute quality control and Mr Leary summarises, “We’ve listened to dimensions and speed, certifying that every minimum waste levels are required.” our customers and this next generation of product receives 100 per cent inspection. products has been designed to fulfil their SECURESCAN is also responsible for the needs for the continuing changes in the safe removal of faulty product. Should a Customer Support carton market. With the current economic product be identified as faulty, the system Another first in the new ARRAY controllers is climate and market pressures, it is important tracks the product to either the automatic the LEARYNET network connection which that new equipment offers great price value carton ejector or the folder-gluer’s built-in offers a combination of new technologies and features which deliver a quick ROI and ejection system and removes it without designed to help companies maximise their improved OEE.” interrupting production. A fail-safe input validates the removal of the ejected product. Production Enhancements AUTOGLUE is another exclusive technology available on the ARRAY controllers. Using the Monet interface, it further simplifies the make-ready process. After pressing just a few buttons, the system automatically configures all glue pattern positions relative to the carton dimensions, thus reducing make-ready time significantly. Once set, AUTOGLUE further ensures that glue patterns stay correctly positioned during the production run. Mr Leary comments “This Folding Carton Industry. September/October 2009 37