This document contains instructions for removing and installing various components on a 330C FM Excavator including:
1) The air compressor drive gear which involves removing a nut, washer and gear from the air compressor.
2) Releasing hydraulic pressure from single or multiple circuits by moving components and levers to release pressure before disconnecting lines.
3) Removing the batteries which requires disconnecting cables and removing covers.
4) Removing the alternator which involves disconnecting wiring, removing a belt with a tool, and removing a bolt from a guard.
1. The document provides instructions for releasing hydraulic pressure on a 216 Skid Steer Loader before performing maintenance. It describes pressing the auxiliary hydraulic control switch while the joystick is in neutral to release pressure from the auxiliary system.
2. Steps are provided to remove and install the quick coupler on the skid steer loader. This involves supporting the coupler, removing pins and bolts, and using lifting devices during removal and installation.
3. Procedures describe removing the tilt cylinder from the lift arm assembly of the skid steer loader. This involves removing snap rings and pins, raising the lift arm with supports, and disconnecting hydraulic lines before removing the cylinder.
Caterpillar cat d11 n track type tractor (prefix 4hk) service repair manual (...fjkskmmdmme
The document provides instructions for disassembling the cylinder head of a D11N track-type tractor. The procedures include removing the inlet and exhaust valves, bridge dowels, valve seat inserts, valve guides, and valve lifters. Tools required are listed for each step. Safety notices emphasize keeping parts clean and wearing protective equipment when compressing valve springs.
This document provides instructions for removing the lift cylinders and lift arms from a 228 Skid Steer Loader. The procedure involves:
1. Releasing hydraulic pressure and tilting the cab
2. Disconnecting hydraulic lines and electrical harnesses from the lift arms
3. Using retaining ring pliers to remove pins and rings, releasing the lift cylinders from the arms
4. Removing additional pins and braces to allow removal of the lift cylinders and arms
Safety precautions are provided regarding hydraulic pressure, and marks should be made on lines and cylinders before removal.
Caterpillar cat 323 f ln excavator (prefix rgp) service repair manual (rgp000...fjjskekdmme
This document provides instructions for removing and installing electronic unit injectors on a C4.4 engine. The removal process involves draining fuel, removing fuel lines and electrical connections, and prying the injector from the cylinder head. Installation requires cleaning components, applying new seals and bolts, and calibrating the injector code in the electronic control module. Tools including sockets, pry bars, caps, and torque wrenches are required. Precautions are listed to contain fluids, ensure cleanliness, and only have authorized personnel perform fuel system work.
Caterpillar cat d400 e ii ejector truck (prefix apf) service repair manual (a...fjsqazkekdmme
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a D400E II Ejector Truck. It describes the required tools and safety precautions for each step. The procedure involves compressing springs, removing retainers, lubricating parts, and ensuring proper heights and locations are achieved during installation. A second section provides instructions for disassembling the engine oil filter base to access internal valves and springs.
This document provides instructions for removing the tilt cylinder from a 226 Skid Steer Loader. The key steps are:
1. Release hydraulic pressure and remove quick coupler.
2. Support the rear of the machine with jack stands.
3. Remove snap rings and pins from the front of each lift cylinder.
4. Disconnect lines from each tilt cylinder and remove bolts and pins to separate the cylinder.
Caterpillar cat 140 h motor grader (prefix 8km) service repair manual (8km000...fiskefjskemem
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a 3306 engine. The procedures describe using various tools to compress springs, remove and install components, and check specifications. Removal involves removing keepers, springs, and valves from the cylinder head. Installation requires lubricating parts, placing them in the proper location, and securing with keepers using tools to compress springs.
Caterpillar cat 325 c excavator (prefix blx) service repair manual (blx00001 ...fjsekkdmme
This document provides instructions for removing and installing engine components on a 325C excavator, including:
- Inlet and exhaust valves, using valve spring compressors and other tools.
- Inlet and exhaust valve guides, using driver tools.
- Inlet and exhaust valve seat inserts, using extractor tools and an installer tool.
- The engine oil filter base, using a strap wrench.
Detailed steps are given for each procedure, including required tools and safety notices.
1. The document provides instructions for releasing hydraulic pressure on a 216 Skid Steer Loader before performing maintenance. It describes pressing the auxiliary hydraulic control switch while the joystick is in neutral to release pressure from the auxiliary system.
2. Steps are provided to remove and install the quick coupler on the skid steer loader. This involves supporting the coupler, removing pins and bolts, and using lifting devices during removal and installation.
3. Procedures describe removing the tilt cylinder from the lift arm assembly of the skid steer loader. This involves removing snap rings and pins, raising the lift arm with supports, and disconnecting hydraulic lines before removing the cylinder.
Caterpillar cat d11 n track type tractor (prefix 4hk) service repair manual (...fjkskmmdmme
The document provides instructions for disassembling the cylinder head of a D11N track-type tractor. The procedures include removing the inlet and exhaust valves, bridge dowels, valve seat inserts, valve guides, and valve lifters. Tools required are listed for each step. Safety notices emphasize keeping parts clean and wearing protective equipment when compressing valve springs.
This document provides instructions for removing the lift cylinders and lift arms from a 228 Skid Steer Loader. The procedure involves:
1. Releasing hydraulic pressure and tilting the cab
2. Disconnecting hydraulic lines and electrical harnesses from the lift arms
3. Using retaining ring pliers to remove pins and rings, releasing the lift cylinders from the arms
4. Removing additional pins and braces to allow removal of the lift cylinders and arms
Safety precautions are provided regarding hydraulic pressure, and marks should be made on lines and cylinders before removal.
Caterpillar cat 323 f ln excavator (prefix rgp) service repair manual (rgp000...fjjskekdmme
This document provides instructions for removing and installing electronic unit injectors on a C4.4 engine. The removal process involves draining fuel, removing fuel lines and electrical connections, and prying the injector from the cylinder head. Installation requires cleaning components, applying new seals and bolts, and calibrating the injector code in the electronic control module. Tools including sockets, pry bars, caps, and torque wrenches are required. Precautions are listed to contain fluids, ensure cleanliness, and only have authorized personnel perform fuel system work.
Caterpillar cat d400 e ii ejector truck (prefix apf) service repair manual (a...fjsqazkekdmme
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a D400E II Ejector Truck. It describes the required tools and safety precautions for each step. The procedure involves compressing springs, removing retainers, lubricating parts, and ensuring proper heights and locations are achieved during installation. A second section provides instructions for disassembling the engine oil filter base to access internal valves and springs.
This document provides instructions for removing the tilt cylinder from a 226 Skid Steer Loader. The key steps are:
1. Release hydraulic pressure and remove quick coupler.
2. Support the rear of the machine with jack stands.
3. Remove snap rings and pins from the front of each lift cylinder.
4. Disconnect lines from each tilt cylinder and remove bolts and pins to separate the cylinder.
Caterpillar cat 140 h motor grader (prefix 8km) service repair manual (8km000...fiskefjskemem
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a 3306 engine. The procedures describe using various tools to compress springs, remove and install components, and check specifications. Removal involves removing keepers, springs, and valves from the cylinder head. Installation requires lubricating parts, placing them in the proper location, and securing with keepers using tools to compress springs.
Caterpillar cat 325 c excavator (prefix blx) service repair manual (blx00001 ...fjsekkdmme
This document provides instructions for removing and installing engine components on a 325C excavator, including:
- Inlet and exhaust valves, using valve spring compressors and other tools.
- Inlet and exhaust valve guides, using driver tools.
- Inlet and exhaust valve seat inserts, using extractor tools and an installer tool.
- The engine oil filter base, using a strap wrench.
Detailed steps are given for each procedure, including required tools and safety notices.
Caterpillar Cat 330C FM EXCAVATOR (Prefix B3M) Service Repair Manual (B3M0000...shudun96087
This document provides instructions for removing and installing components on a 330C FM Excavator, including:
- Releasing hydraulic pressure from single and multiple circuits before servicing lines or components
- Removing and installing the air compressor drive gear
- Removing and installing batteries
- Removing and installing the alternator
It describes the required tools, safety precautions, illustrated steps, and torque specifications for each job. Releasing hydraulic pressure properly is emphasized to prevent injury from high pressure lines.
Caterpillar Cat 330C FM EXCAVATOR (Prefix B3M) Service Repair Manual (B3M0000...cnp692569
This document provides instructions for removing and installing components on a 330C FM Excavator, including:
- Releasing hydraulic pressure from single and multiple circuits safely before disconnecting lines or removing components.
- Removing and installing the air compressor drive gear by mounting the compressor, removing/installing hardware, and tightening to the specified torque.
- Removing the alternator by disconnecting wiring, using a tool to remove the belt, and removing a bolt from the belt guard.
- Removing and installing batteries by moving the disconnect switch to off, removing covers and terminals, and reinstalling in the correct positions.
Caterpillar Cat 330C FM EXCAVATOR (Prefix B3M) Service Repair Manual (B3M0000...kesi7153062
This document provides instructions for releasing hydraulic pressure from the systems of a 330C FM excavator before performing maintenance or repairs. It describes:
- Releasing pressure from a single circuit by moving its control joystick or pedal to the full stroke position with the engine off and activation lever unlocked.
- Releasing pressure from multiple circuits by starting the engine briefly with the activation lever unlocked and controls in neutral, then stopping it.
- Positioning the excavator's boom, stick, and bucket flat on the ground first to avoid movement.
This document provides instructions for removing the tilt cylinder from a 226 Skid Steer Loader. The key steps are:
1. Release hydraulic pressure and remove quick coupler.
2. Support the rear of the machine with jack stands.
3. Remove snap rings and pins from the front of each lift cylinder.
4. Disconnect lines from each tilt cylinder and remove bolts and pins to separate the cylinder.
This document provides instructions for removing and installing the tilt cylinder on a 226 Skid Steer Loader. The removal procedure involves releasing hydraulic pressure, removing pins and bolts to separate the cylinder from the lift arm assembly. The installation procedure describes reattaching the cylinder using bolts, pins and reconnecting hydraulic lines. Safety precautions are provided regarding hydraulic pressure and fluid containment.
This document provides instructions for removing the tilt cylinder from a Caterpillar 226 Skid Steer Loader. The key steps are:
1. Release hydraulic pressure and remove the quick coupler.
2. Support the rear of the machine with jack stands.
3. Remove the snap ring and pin from the front of each tilt cylinder.
4. Disconnect the lines from each tilt cylinder and remove bolts and pins to separate the cylinder.
This document provides instructions for removing and installing the tilt cylinder on a 226 Skid Steer Loader. The removal procedure involves releasing hydraulic pressure, removing pins and bolts to separate the cylinder from the lift arm assembly. The installation procedure describes reattaching the cylinder using bolts, pins and reconnecting hydraulic lines. Safety precautions are provided regarding hydraulic pressure and fluid containment.
This document provides instructions for removing the tilt cylinder from a 226 Skid Steer Loader. The key steps are:
1. Release hydraulic pressure and remove the quick coupler.
2. Support the rear of the machine with jack stands.
3. Remove the snap ring and pin from the front of each tilt cylinder.
4. Disconnect the lines from each tilt cylinder and remove bolts and pins to separate the cylinder.
1. The document provides instructions for releasing hydraulic pressure on a 216 Skid Steer Loader. It describes pressing the auxiliary hydraulic control switch while the joystick is in neutral to release pressure from the auxiliary system.
2. It also describes instructions for removing and installing the quick coupler on the skid steer loader. This involves removing pins and bolts to detach the coupler and lifting it off, then reversing the process to install it.
3. Finally, it provides steps for removing and installing the tilt cylinder, which requires removing pins and bolts to detach it from the lift arm assembly and reattaching it by reversing the removal steps.
1. The document provides instructions for removing a lift cylinder from a 216 Skid Steer Loader.
2. It describes releasing hydraulic pressure, tilting the cab, and removing pins and bolts to detach the lift cylinder.
3. Safety precautions are outlined to prevent injury from hydraulic pressure and contain fluids during disassembly.
1. The document provides instructions for removing a lift cylinder from a 216 Skid Steer Loader.
2. It describes releasing hydraulic pressure, tilting the cab, and removing pins and bolts to detach the lift cylinder.
3. Safety precautions are provided to prevent injury from hydraulic pressure and contain fluids during disassembly.
This document is a service manual for MerCruiser #26 GM 4-cylinder 181 cid (3.0L) marine engines. It provides information and procedures for technicians to service these engines, including removal/installation, mechanical systems, electrical systems, fuel systems, cooling systems, exhaust systems and power steering. The manual outlines safety warnings and identifies the models covered. It also provides general information to help technicians such as how to use the manual, read parts manuals, understand directional references and engine rotation.
Mercury mercruiser marine engines #28 bravo sterndrives service repair manualcdfzxs
This document is the service manual for MerCruiser #28 Bravo Sterndrives. It provides information on maintenance, troubleshooting, removal and installation procedures. The manual begins with important safety notices and outlines the document structure. Subsequent sections cover lubrication and maintenance schedules, troubleshooting common issues, and detailed removal and installation instructions for sterndrive components. Torque specifications, tool requirements and other technical details are included to aid mechanics in properly servicing these sterndrives.
This document is the service manual for MerCruiser #24 GM V-8 305 CID (5.0L) / 350 CID (5.7L) marine engines. The manual contains sections on important information, removal and installation, the engine, electrical systems, fuel systems, cooling systems, exhaust systems, drives, power steering systems, and troubleshooting. It provides information and instructions for mechanics to service these MerCruiser engines.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)cdfzxs
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when working on the loader. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu d63 e 12 dozer bulldozer service repair manual (sn 2001 and up)cdfzxs
1) The document is a shop manual that provides instructions for servicing and repairing a Bulldozer model D63E-12 from serial numbers 2001 and up.
2) It consists of several sections that cover specifications, structure and maintenance standards, testing and adjustments, troubleshooting, and disassembly/assembly of components.
3) The sections are further divided into topics that each have a form number identifying individual documents covering specific components and systems.
Komatsu ck25 1 skid steer loader service repair manual (sn f00003 and up)cdfzxs
This document provides safety information and instructions for servicing a CK25-1 crawler skid-steer loader. It discusses general safety precautions, preparations for work, precautions during work, and hoisting instructions. Safety symbols are defined that mark important safety points in the manual. The document instructs technicians to carefully follow all safety cautions, prepare the work area and equipment properly before starting repairs, and use lifting equipment correctly when hoisting components.
Daewoo doosan de12 tis diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the engine components and specifications. The manual includes symbols to indicate maintenance tasks and instructions for proper disposal of waste. It aims to help customers and distributors maintain engines in optimum condition through correct operation and proper maintenance.
Daewoo doosan de12 ti diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration, replacing the fan belt if damaged, and checking the engine oil level is important to maintain optimum engine performance and durability. The manual explains maintenance procedures and contains symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 t diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the key features of the engines such as their OMEGA combustion bowl design and specifications including power, torque, and idle speeds. Exploded diagrams show the main engine components and assemblies in the various models. The manual instructs technicians on general repair procedures and identifies symbols used to indicate different service operations.
Daewoo doosan de12 diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown ws2000 series forklift service repair manualcdfzxs
This document is a service and parts manual for a series of trucks. It contains sections on maintenance, lubrication, hydraulic systems, drive units, electrical systems, and components. The manual provides instructions for inspection, maintenance, repair, and replacement of parts. It includes diagrams of hydraulic and electrical systems, lists of lubrication points, and torque specifications for fasteners.
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This document provides instructions for removing the tilt cylinder from a 226 Skid Steer Loader. The key steps are:
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2. Support the rear of the machine with jack stands.
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This document provides instructions for removing and installing the tilt cylinder on a 226 Skid Steer Loader. The removal procedure involves releasing hydraulic pressure, removing pins and bolts to separate the cylinder from the lift arm assembly. The installation procedure describes reattaching the cylinder using bolts, pins and reconnecting hydraulic lines. Safety precautions are provided regarding hydraulic pressure and fluid containment.
This document provides instructions for removing the tilt cylinder from a Caterpillar 226 Skid Steer Loader. The key steps are:
1. Release hydraulic pressure and remove the quick coupler.
2. Support the rear of the machine with jack stands.
3. Remove the snap ring and pin from the front of each tilt cylinder.
4. Disconnect the lines from each tilt cylinder and remove bolts and pins to separate the cylinder.
This document provides instructions for removing and installing the tilt cylinder on a 226 Skid Steer Loader. The removal procedure involves releasing hydraulic pressure, removing pins and bolts to separate the cylinder from the lift arm assembly. The installation procedure describes reattaching the cylinder using bolts, pins and reconnecting hydraulic lines. Safety precautions are provided regarding hydraulic pressure and fluid containment.
This document provides instructions for removing the tilt cylinder from a 226 Skid Steer Loader. The key steps are:
1. Release hydraulic pressure and remove the quick coupler.
2. Support the rear of the machine with jack stands.
3. Remove the snap ring and pin from the front of each tilt cylinder.
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1. The document provides instructions for releasing hydraulic pressure on a 216 Skid Steer Loader. It describes pressing the auxiliary hydraulic control switch while the joystick is in neutral to release pressure from the auxiliary system.
2. It also describes instructions for removing and installing the quick coupler on the skid steer loader. This involves removing pins and bolts to detach the coupler and lifting it off, then reversing the process to install it.
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1. The document provides instructions for removing a lift cylinder from a 216 Skid Steer Loader.
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3. Safety precautions are outlined to prevent injury from hydraulic pressure and contain fluids during disassembly.
1. The document provides instructions for removing a lift cylinder from a 216 Skid Steer Loader.
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This document provides instructions for disassembling a travel motor from an excavator model 326D2 L. The 27 step procedure includes removing the head, brake piston, plates, and friction discs. Special tools are required to remove components like the rotating assembly, bearing races, and retaining rings. Technicians are advised to mark components like the pistons and barrel assembly to ensure correct reassembly.
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At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C FM EXCAVATOR B3M
Configuration: 330C Forest Swing Machine B3M00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
C9
Engine For Caterpillar Built Machines
Media Number -SENR9502-16 Publication Date -01/03/2014 Date Updated -06/03/2014
i02050091
Air Compressor Drive Gear - Remove
SMCS - 1803-011-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 132-5451 Holding Fixture 1
Start By:
A. Remove the air compressor. Refer to Disassembly and Assembly, "Air Compressor -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00634494
1. Mount air compressor (1) in a bench vise.
2. Install Tooling (A) on the air compressor drive gear.
3. Remove nut (2) and washer (3) .
4. Remove air compressor drive gear (4) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C FM EXCAVATOR B3M
Configuration: 330C Forest Swing Machine B3M00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
C9
Engine For Caterpillar Built Machines
Media Number -SENR9502-16 Publication Date -01/03/2014 Date Updated -06/03/2014
i02050094
Air Compressor Drive Gear - Install
SMCS - 1803-012-GE
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 132-5451 Holding Fixture 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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5. Illustration 1 g00634494
1. Mount air compressor (1) in a bench vise.
2. Install air compressor drive gear (4) on the air compressor crankshaft.
3. Install washer (3) and nut (2) .
4. Install Tooling (A) on the air compressor drive gear.
5. Tighten nut (2) to a torque of 170 ± 15 N·m (125 ± 11 lb ft).
6. Place a driver which is slightly larger than the nut over the nut and tap the driver with a
hammer.
7. Tighten the nut again to a torque of 170 ± 15 N·m (125 ± 11 lb ft).
End By: Install the air compressor. Refer to Disassembly and Assembly, "Air Compressor -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C FM EXCAVATOR B3M
Configuration: 330C Forest Swing Machine B3M00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Engine Supplement
Media Number -RENR5439-02 Publication Date -01/08/2003 Date Updated -21/08/2003
i01897971
Hydraulic System Pressure - Release - Forest Machines
SMCS - 3000-553; 4250-553; 4300-553; 5050-553
S/N - B1K1-UP
S/N - B2L1-UP
S/N - B3M1-UP
S/N - B4N1-UP
Pressure Release Procedure
The release of hydraulic pressure in a hydraulic circuit is required before service is performed to
that hydraulic circuit. Release the pressure in the following hydraulic circuits before any hydraulic
lines are disconnected or removed from that hydraulic circuit.
• Boom hydraulic circuit
• Stick hydraulic circuit
• Heel hydraulic circuit
• Grapple hydraulic circuit
• Swing hydraulic circuit
• Travel hydraulic circuit
• Attachment hydraulic circuits (if equipped)
• Pilot hydraulic circuit
• Return hydraulic circuit
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7. Note: Refer to the Disassembly and Assembly Manual for additional information concerning
service of the components of specific hydraulic circuits.
Release Of Hydraulic Pressure From A Single Hydraulic
Circuit
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Perform the following Steps in order to release the hydraulic pressure from a single hydraulic
circuit of the main hydraulic system.
1. Position the machine on level ground.
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8. Illustration 1 g00733088
2. Position the stick at the full STICK OUT position. Fully retract the heel cylinder. Position
the grapple against the heel and close the grapple. Lower the boom until the grapple is flat
on the ground. Refer to Illustration 1.
3. Shut off the engine.
4. Turn the engine start switch to the ON position without starting the engine.
5. Place the hydraulic activation control lever in the UNLOCKED position.
6. Move only the joysticks or the pedals of the hydraulic circuit that requires service to the
FULL STROKE positions. This will release the high pressure only in that single hydraulic
circuit. This will also release any pressure that might be present in the pilot hydraulic
circuit.
Note: If the desired hydraulic circuit that requires service requires the activation of a switch
for operation, activate the necessary switches for the operation of the hydraulic circuit.
7. Place the hydraulic activation control lever in the LOCKED position.
8. Turn the engine start switch to the OFF position.
9. Slowly loosen the filler plug on the hydraulic tank and release the pressure from the
hydraulic tank. Leave the filler plug loose for a minimum of 45 seconds. This will release
the pressure that may be present in the return hydraulic circuit.
10. Tighten the filler plug on the hydraulic tank to the specified torque.
11. The pressure in the single hydraulic circuit that requires service is now released and lines
and components can be disconnected or removed from that hydraulic circuit.
Release Of Hydraulic Pressure From Multiple Hydraulic
Circuits
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9. Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Perform the following Steps in order to release the hydraulic pressure from multiple hydraulic
circuits of the main hydraulic system.
1. Position the machine on level ground.
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10. Illustration 2 g00733088
2. Position the stick at the full STICK OUT position. Fully retract the heel cylinder. Position
the grapple against the heel and close the grapple. Lower the boom until the grapple is flat
on the ground. Refer to Illustration 1.
3. Shut off the engine.
4. Turn the engine start switch to the ON position without starting the engine.
5. Place the hydraulic activation control lever in the UNLOCKED position.
6. Move only the joysticks or the pedals of the hydraulic circuit that requires service to the
FULL STROKE positions. This will release the high pressure only in that hydraulic circuit.
This will also release any pressure that might be present in the pilot hydraulic circuit.
Note: If the hydraulic circuit that requires service requires the activation of a switch for
operation, activate the necessary switches for the operation of the hydraulic circuit.
7. Place the hydraulic activation control lever in the LOCKED position.
8. Start the engine.
9. Place the hydraulic activation control lever in the UNLOCKED position. Do not move any
joysticks or pedals from the NEUTRAL position during this step. Do not activate any
switches during this Step.
10. Return the hydraulic activation control lever to the LOCKED position.
11. Shut off the engine.
12. Repeat Steps 4 through 11 for each additional hydraulic circuit that requires service.
13. After releasing the hydraulic pressure in each of the desired hydraulic circuits, place the
hydraulic activation control lever in the LOCKED position.
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11. 14. Turn the engine start switch to the OFF position.
15. Slowly loosen the filler plug on the hydraulic tank and release the pressure. Leave the filler
plug loose for a minimum of 45 seconds. This will release the pressure that may be present
in the return hydraulic circuit.
16. Tighten the filler plug on the hydraulic tank to the specified torque.
17. The pressure in the multiple hydraulic circuits that require service is now released and lines
and components can be disconnected or removed from those hydraulic circuits.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 10 08:35:33 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C FM EXCAVATOR B3M
Configuration: 330C Forest Swing Machine B3M00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Engine Supplement
Media Number -RENR5439-02 Publication Date -01/08/2003 Date Updated -21/08/2003
i01694093
Battery - Remove and Install
SMCS - 1401-010
Removal Procedure
Note: This machine contains four batteries. The batteries are connected in series. Mark the
position of both the batteries and the battery cables prior to removal.
1. Open the rear access door on the left side of the machine.
Illustration 1 g00872239
2. Move the battery disconnect switch (1) to the OFF position.
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13. Illustration 2 g00872229
3. Remove nuts (2) from battery covers (3) .
4. Remove battery covers (3) .
Illustration 3 g00872255
5. Move rubber covers (4) from the battery terminal posts.
6. Remove the negative terminals from each of the batteries.
7. Remove the positive terminals from each of the batteries.
8. Remove the batteries.
Installation Procedure
Note: This machine contains four batteries. The batteries are connected in series. Each battery
MUST be in the correct position in order for correct machine operation.
1. Install the batteries in the correct position.
2. Install the positive terminals on each of the batteries.
3. Install the negative terminals on each of the batteries.
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15. Illustration 6 g00872239
7. Move the battery disconnect switch (1) to the ON position.
8. Close the access door.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C FM EXCAVATOR B3M
Configuration: 330C Forest Swing Machine B3M00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Engine Supplement
Media Number -RENR5439-02 Publication Date -01/08/2003 Date Updated -21/08/2003
i01692348
Alternator - Remove and Install
SMCS - 1405-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7113 Reverse Ratchet 1
1. Open the hood.
2. Disconnect the positive battery terminal. This will prevent any damage to the wiring or to
the alternator.
Illustration 1 g00871311
3. Disconnect wiring terminals (1), (2), and (3) from the alternator.
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17. Illustration 2 g00871323
4. Insert Tooling (A) in slot (4). Apply downward pressure in order to remove the belt.
Illustration 3 g00871363
5. Remove bolt (5) from the belt guard.
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18. Illustration 4 g00871375
6. Remove nut (6) and remove the bolt. Remove the guard.
Illustration 5 g00871388
7. Remove spacer (7) and bolt (8) .
8. Remove alternator (9) .
Installation Procedure
1. Place alternator (9) in position.
Illustration 6 g00871388
2. Install spacer (7) and bolt (8). Remove the alternator.
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19. Illustration 7 g00871375
3. Position the guard and install nut (6) .
Illustration 8 g00871363
4. Install bolt (5) in the belt guard.
Illustration 9 g00871323
5. Insert Tooling (A) in slot (4). Apply downward pressure in order to install the belt.
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20. Illustration 10 g00871311
6. Connect wiring terminals (1), (2), and (3) to the alternator.
7. Connect the positive battery terminal.
8. Close the hood.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C FM EXCAVATOR B3M
Configuration: 330C Forest Swing Machine B3M00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Engine Supplement
Media Number -RENR5439-02 Publication Date -01/08/2003 Date Updated -21/08/2003
i01692671
Electric Starting Motor - Remove and Install
SMCS - 1453-010
Removal Procedure
1. Disconnect the battery cables.
Illustration 1 g00871495
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22. Illustration 2 g00871498
2. Place an index mark on all of the electrical wires that are connected to the electric starting
motor. Disconnect the electrical wires from the electric starting motor.
Illustration 3 g00871501
3. Remove top starter bolt (1) .
Illustration 4 g00871506
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. 4. Remove bottom starter bolts (2) and use a hoist and a lifting sling to remove starter (3). The
weight of the starter is approximately 32 kg (70 lb).
Installation Procedure
1. Inspect the condition of the gasket. Replace the gasket, if necessary.
2. Install the gasket on the electric starting motor.
Illustration 5 g00871506
3. Use a hoist and a lifting sling to position starter (3) and install bottom starter bolts (2). The
weight of the starter is approximately 32 kg (70 lb).
Illustration 6 g00871501
4. Install top starter bolt (1) .
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25. Illustration 7 g00871495
Illustration 8 g00871498
5. Connect all of the electrical wires to the electric starting motor by using the index marks.
6. Connect the battery cables.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C FM EXCAVATOR B3M
Configuration: 330C Forest Swing Machine B3M00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Engine Supplement
Media Number -RENR5439-02 Publication Date -01/08/2003 Date Updated -21/08/2003
i01692852
Fuel Filter (Primary) and Fuel Filter Base - Remove and
Install
SMCS - 1261-010; 1262-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-8250 Strap Wrench As 1
B
6V-9508 Face Seal Plug (11/16 inch by 16 THD) 2
6V-9829 Cap Assembly (11/16 inch by16 THD) 2
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire. To help prevent possible injury, turn the start switch off
when changing fuel filters or water separator elements. Clean up fuel
spills immediately.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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