Caterpillar cat 216 skid steer loader (prefix 4 nz) service repair manual

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Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
216, 226, 232 and 242
Skid Steer Loaders Machine Systems
Media Number -RENR4838-02 Publication Date -01/11/2009 Date Updated -04/11/2009

i01786720
Hydraulic System Pressure - Release
SMCS - 5050-553-PX
Release Procedure
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Lower the armrest.1.
Turn the engine start switch to the ON position. Disengage the parking brake.2.
Press each side of the auxiliary hydraulic control switch (A1 and A2) for one to two seconds
in order to release the auxiliary system pressure. Keep the joystick control in the
NEUTRAL position while you press the auxiliary hydraulic control switch (A1 and A2).
3.
Engage the parking brake.4.
Start the engine and run the engine for at least 15 seconds in order to recharge the
accumulator.
5.
Turn the engine start switch to the OFF position.6.
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2016/8/22https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...

Do not raise the armrest.7.
Immediately, turn the engine start switch to the ON position. Disengage the parking brake.8.
Move both of the joystick controls through all of the operating positions in order to release
the hydraulic pressure in the work tool system and the hydrostatic system.
9.
Turn the engine start switch to the OFF position.10.
Copyright 1993 - 2016 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 22 05:18:08 UTC+0800 2016
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216, 226, 232 and 242

i01778011
Quick Coupler - Remove and Install
SMCS - 6129-010
Removal Procedure
Start By:
Remove the work tool. Refer to Operation and Maintenance Manual, SEBU7468, "Work
Tool Coupler Operation".
A.
Release the hydraulic pressure. Refer to Disassembly and Assembly, "Hydraulic System
Pressure - Release".
B.
Illustration 1 g00561580
Use blocks to support quick coupler (1) .1.
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Remove bolt (4). Remove pin assembly (3). Position cylinder (2) out of the way.2.
Repeat Step 2 for the other side.3.
Use a suitable lifting device to apply slight tension to quick coupler (1). Remove bolt (6).
Remove pin assembly (5) .
4.
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Use a suitable lifting device to remove quick coupler (1). The weight of the quick coupler is
approximately 66 kg (145 lb).
6.
Installation Procedure
Use a suitable lifting device to position quick coupler (1). The weight of the quick coupler is
approximately 66 kg (145 lb).
1.
Use a suitable lifting device to apply slight tension to quick coupler (1). Install pin assembly
(5). Install bolt (6) .
2.
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Position cylinder (2) in the quick coupler. Install pin assembly (3). Install bolt (4) .4.
,
End By: Install the work tool. Refer to Operation and Maintenance ManualSEBU7468, "Work
Tool Coupler Operation".
Mon Aug 22 05:18:41 UTC+0800 2016
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216, 226, 232 and 242

i01671430
Tilt Cylinder - Remove
SMCS - 5104-011
S/N - 4NZ3400-UP
S/N - 5FZ6700-UP
Removal Procedure
REQUIRED TOOLS
Tool Part Number Part Description Qty
A 1U-9759 Jack Stand 2
B 1U-9760 Jack Stand 2
Table 1
Start By:
Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
A.
Remove the quick coupler. Refer to Disassembly and Assembly, "Quick Coupler - Remove
and Install".
B.
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Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil filler cap only when
the engine is stopped, and the filler cap is cool enough to touch with
your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all lines and on all cylinders for installation purposes. Plug all
lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the
system.
Use Tooling (A) to support the rear of the machine.1.
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Remove snap ring (1) from the front of each lift cylinder.2.
Remove pin (2) from the front of each lift cylinder.3.
Attach a suitable lifting device in order to raise the lift arm assembly.4.
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Use Tooling (B) in order to support lift arm assembly (3) .5.
Disconnect lines (4) and (5) from each tilt cylinder.6.
Remove nut (7) and bolt (6) .7.
Remove pin (8) from the tilt cylinder.8.
Remove the tilt cylinder from the lift arm assembly (9) .9.
Repeat Steps 7 through 9 for the opposite side.10.
Mon Aug 22 05:19:15 UTC+0800 2016
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216, 226, 232 and 242

i01674277
Tilt Cylinder - Install
SMCS - 5104-012
S/N - 4NZ3400-UP
S/N - 5FZ6700-UP
REQUIRED TOOLS
Tool Part Number Part Description Qty
A 1U-9759 Jack Stand 2
B 1U-9760 Jack Stand 2
Table 1
your bare hand.
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NOTICE
containing fluids.
Position the tilt cylinder into lift arm assembly (9) .1.
Install pin (8) into the tilt cylinder.2.
Install bolt (6) and nut (7). Tighten the bolt to a torque of 28 ± 7 N·m (21 ± 5 lb ft).3.
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Connect lines (4) and (5) to each tilt cylinder.5.
Use a suitable lifting device to lift the lift arm assembly upward.6.
Remove Tooling (B) from the lift arm assembly (3) .7.
Use a suitable lifting device to lower the lift arm assembly.8.
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Install pin (2) into each of the lift cylinder.9.
Install snap ring (1) onto the pin of each lift cylinder.10.
Remove Tooling (A) from the rear of the machine.11.
Check the hydraulic oil level. Refer to Operation and Maintenance Manual, SEBU7468,
"Hydraulic System Oil Level - Check".
12.
End By: Install the quick coupler. Refer to Disassembly and Assembly, "Quick Coupler - Remove
and Install".
Mon Aug 22 05:19:48 UTC+0800 2016
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216, 226, 232 and 242

i01526349
Lift Cylinder - Remove
SMCS - 5102-011
S/N - 4NZ3400-UP
S/N - 5FZ6700-UP
Removal Procedure
Start By:
Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
A.
Tilt the cab. Refer to Disassembly and Assembly, "Cab -Tilt".B.
your bare hand.
NOTICE
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containing fluids.
Note: Put identification marks on all lines and on all cylinders for installation purposes. Plug all
lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the
system.
Disconnect lines (1) and (2) .1.
Remove retaining pin (3) and lower the loader lift arm brace onto the lift cylinder.2.
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Attach a suitable lifting device to cylinder assembly (4) .3.
Remove snap ring (5) .4.
Remove pin (6) .5.
Remove bolt (7) and the washer.6.
Remove pin assembly (8) from the lift cylinder.7.
Remove lift cylinder assembly (4) and the loader lift arm brace. Weight of the lift cylinder
and the loader lift arm brace is 32 kg (70 lb).
8.
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Loosen clamp (10) and remove lines (9) and (11) .9.
Mon Aug 22 05:20:21 UTC+0800 2016
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216, 226, 232 and 242

i01586658
Lift Cylinder - Install
SMCS - 5102-012
S/N - 4NZ3400-UP
S/N - 5FZ6700-UP
your bare hand.
NOTICE
containing fluids.
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Install line (9) and line (11) .1.
Tighten clamp (10) .2.
Attach a suitable lifting device to lift cylinder assembly (4). The weight of the lift cylinder
assembly is 32 kg (70 lb).
3.
Position the lift cylinder assembly and the loader lift arm brace on the machine.4.
Install pin assembly (8), the washer, and bolt (7) .5.
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