Manufacturing Presentation 2009

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Manufacturing Presentation 2009

  1. 1. Topics Covered • Company Overview – Build to print • Purchasing • Machining • Welding and Fabrication • Quality Assurance • Mechanical Assembly • Questions • Contact Information WWW.KASKASKIA.COM Phone: (618) 475-3301
  2. 2. Company Overview • Established in 1970 as Local Tool and Die Shop • Family Owned and Operated Small Business • Expanded to Aerospace & Industrial Equipment • 30,000 Square Foot Manufacturing Facility • ISO9001 / AS9100 Registered • 35 Employees • Local Delivery St. Louis area
  3. 3. Company Overview • Major Customers WWW.KASKASKIA.COM Phone: (618) 475-3301
  4. 4. Purchasing • Sourcing of Certified Metals and Plastics • Sourcing of Certified Mechanical Components • Souring of Certified Processes: heat treat, plating, painting, testing, military packaging.
  5. 5. Machining • 8 Vertical OKK CNC Machines • 5 Horizontal OKK CNC Machines • Makino MC65 Horizontal CNC Machine • Okuma CNC Lathe Capability • 2 Mitsubishi CNC Wire EDM WWW.KASKASKIA.COM Phone: (618) 475-3301
  6. 6. Machining • Large Horizontal Boring (8’ x 14’ Capacity) • Large Surface Grinding (42” x 159” Capacity) • Large Blanchard Grinding (129” Swing x 48” Height) (3) Large Horizontal Machining Part Width: 102” Weight: 9,100 Lbs WWW.KASKASKIA.COM centers with pallet changers and Phone: (618) 475-3301 Part Height: 80” Part Depth: 20” working area of 48” x 48” x 90”
  7. 7. • Precision Large Machining Machining – Fixture Design By KTM Precision Gear Box with 0.001” TIR locations Machined from – Interchangeable harden Nickel Alloy – Rapid Setup Precision Valve Base
  8. 8. Machining
  9. 9. Machining • Precision Die Manufacturing – Wire EDM – CNC Program – Die Repair WWW.KASKASKIA.COM Phone: (618) 475-3301
  10. 10. Welding and Fabrication • CNC Flame Table (96” x 240” x 6” Tk) • Plasma Cutting • TIG Welding • MIG Welding • CNC 175 Ton 120” Press Brake WWW.KASKASKIA.COM Phone: (618) 475-3301
  11. 11. Welding and Fabrication • Fabrication Examples 4’ x 4’ Stainless Steel Hopper WWW.KASKASKIA.COM Phone: (618) 475-3301
  12. 12. Welding and Fabrication Part Width: 8’ Part Length: 10’ 4’ x 8’ Fabrication Part Height: 14’
  13. 13. Mechanical Assembly Electro-Mechanical Hydraulic Assembly to Produce Industrial Paper Tubes Size: 8’ x 8’ x 10’ Testing Equipment WWW.KASKASKIA.COM Phone: (618) 475-3301
  14. 14. Mechanical Assembly Electro-Mechanical Assemblies to Machine Automotive Valve Covers. Multiple machines - 4ft x 8ft x 8ft Bullet Packaging Equipment 9 unit built simultaneously with a size of 3ft x 5ft x 12ft WWW.KASKASKIA.COM Phone: (618) 475-3301
  15. 15. Mechanical Assembly Fabricated Custom furnace Built 4 units simultaneously Floating pipe support. Size – 8ft x 10ft x 16ft Built 24 units simultaneously. Size - 6ft x 8ft x 12ft Unit to machine railroad track on-site Stainless steel Food processing equipment. Built 3 units simultaneously. Size - 5ft x 5ft x 8ft WWW.KASKASKIA.COM Phone: (618) 475-3301
  16. 16. Quality Assurance • DEA Coordinate Measurement Machine – 60” x 36” x 30” Measuring Envelope – PC-DMIS Software – Second CMM 3rd Quarter 2009 • First Article Inspection Per AS9102 Rev. C • In-Process Inspection • Final Inspection / Certificate of Conformance • Internal Audit / Quality Management System WWW.KASKASKIA.COM Phone: (618) 475-3301
  17. 17. Quality Assurance WWW.KASKASKIA.COM Phone: (618) 475-3301
  18. 18. Web Site: www.kaskaskia.com Dave Albert, Sales Engineer dave@kaskaskia.com Brian Albert, General Manager brian@kaskaskia.com Dan Albert, Vice President of Operations dan@kaskaskia.com Phone: (618) 475-3301 Fax: (618) 475-2447 WWW.KASKASKIA.COM Phone: (618) 475-3301

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