3. GALLERY
KCP TECHNOLOGIES SOLAR POWER PLANT FIVES CAIL-KCP LTD CEMENT UNIT-1 VUYYURU SUGAR
PLANT
HYDEL POWER
PLANT
Mercure Hotel
WIND MILL
HEAVY ENGINEERING
CPU-II,CPP
KCP VIL
10/20/2023 3
4. Company Profile
Team Profile
12 steps method for problem solving
Benefits
Our Next project
INDEX
4
5. Our Milestones
1941 – An
800 TCD
Sugar Plant
was setup
at
Vuyyuru,
Andhra
Pradesh,
India by
Sri. V.
Ramakrish
na,
Founder
Chairman
of KCP.
1955 – Heavy Engineering
Plant I, setup at
Tiruvottiyur, Chennai.
1958 – Cement
Plant I , setup
at Macherla,
Andhra
Pradesh India’s
first dry
process kiln
1967 – EIMCO-The KCP
Limited, started as a joint
venture between The KCP
Limited and EIMCO
Corporation, USA.
1984 – Arakonam
Castings & Forgings
Limited, started as a
joint venture between
The KCP Limited and the
Tamilnadu Industrial
Development
Corporation (TIDCO)
1984 – Fuller The
KCP Limited, a
joint venture
with Fuller
International Inc,
USA
1995 – FCB-KCP
Limited, (now
Fives Cail-KCP)
setup as a joint
venture with
Fives Cail Group
of France for the
design and
manufacture of
Sugar Plant .
1999 – KCP
Vietnam Industries
Limited, a fully
owned subsidiary
of The KCP &
8 MW Hydel Power
Division setup at
Nekkarikallu,
Andhra Pradesh
2006 – Wind
Power generating
Unit setup at
Uthumalai village
in Tirunelveli
District of Tamil
Nadu.
2001 – Heavy
Engineering
Plant II setup
at Arakonam
near Chennai,
to execute
medium to
large sized
fabrication
projects.
2013 –
Commissioning of
1.15 MW Solar at
Muktyala
2014 –
Commission
ing of
18MW
Thermal
Power Plant
at Muktyala
2000 – KCP
Technologies
Limited setup
to provide high
quality IT
Solutions &
Engineering
Technical
Services.
2011 – Cement
Plant II
Commissioned at
Ramakrishnapuram,
Muktyala, Andhra
Pradesh.
2016 –
Launch of
Mercure
Hotels
Hyderabad
KCP,
Hyderabad
10/20/2023 5
6. QC PROFILE
FORMATION : 08th OCT - 2015
DEPARTMENT : PACKING PLANT
PROBLEM GENERATED AREA : Production
PROBLEMS SOLVED : 02
CCQC PRESENTATION : 01
NCQC PRESENTATION : 01
MEETING DAY : Thursday
MEETING TIME : 4.30PM to 5.30PM
NO. OF MEETINGS HELD : 22
AVERAGE ATTENDENCE : 95%
6
7. Team Introduction
TEAM MEMBER Leader
Mr.G.Srinivas
MR.G.SATYANARAYANA Mr.k.Venkata Naidu Mr.s.venkatesh Mr. D.Yuvaraj
TEAM MEMBER
DY. leader
Facilitator
9. Step 1 : Identification of the Problem
Step 2 : Selection of the Problem
Step 3 : Definition of the Problem
Step 4 : Analysis of the Problem
Step 5 : Identification of Causes
Step 6 : Finding out the Root Causes
Step 7 : Data Analysis
Step 8 : Developing Solution
Step 9 : Foreseeing Probable Resistance
Step10 :Trial Implementation Check Performance
Step 11 : Regular Implementation
Step 12 : Follow up & Review
Approach: 12 StepMethodology& QCTools
14. QUALITY CIRCLE TEAM
• TEAM NAME : EMINENT MINERS
• Organization : MHIPL
• Department : Mines
• Team Originated on : 01.10.2015
• QC No. : QC/2015/020
• Projects Completed : 01
• Project No. : 02
• STARTED ON : 06.Jan.2017
• Meeting on : Every Friday
• Time : 04 pm to 5 pm
• Attendance : 97.8%
• Facilitator : Mr. M Appalaraju
• Coordinator : Mr. KVR Murthy.
14
15. STEP#6:FINDING OUT THE ROOT CAUSES
TOOL / TECHNIQUE USED : Brainstorming (Round Robin method)
S.NO 4 ‘M’
PROBABLE
CAUSES
OBSERVATIONS VALID INVALID
1 MAN
Poor
maintenance
Lack of Knowledge
2 MAN
Cooler
operation
Strokes variations
3 MACHINE
Falling of
breaker hood
channels
Wear out of breaker
hood channels
4 MACHINE
Under rating
breaker
motor OEM design
16. STEP#6:FINDING OUT THE ROOT CAUSES
TOOL / TECHNIQUE USED : Brainstorming (Round Robin method)
S.NO 4 ‘M’
PROBABLE
CAUSES
OBSERVATIONS VALID INVALID
5 METHOD
Variation in
Cooler
transportation
Proper logic not
provided
6 METHOD
Low tower
pressure
settings
Low drive load
7 MATERIAL
Discharge chute
jam with lumps
High gap between
bars
8 MATERIAL
Worn out of
Hammers
Poor
maintenance
9 MATERIAL
Falling of
discharge chute
Wear resistant
plate
Wear out of wear
resistant plate
