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A/C SYSTEM COMPONENTS
Visit for more Learning Resources
The Refrigeration Cycle
• Refrigeration – To remove heat by
mechanical means
• Refrigerant – Chemical compound used
in a refrigeration system to carry heat
• Refrigeration Cycle – Repeatedly
changing refrigerant from a liquid to a
vapor & vapor to liquid to remove heat
Basic Air Conditioning System
Compressor
• Refrigerant pump
• Increases Pressure & Temperature
• Separates High & Low sides of system
• Oil stored in Crankcase (sump)
Compressor Malfunctions
• Malfunctions evident in following ways:
– Noise
– Seizure
– Leaks
– High inlet & low discharge pressures
Discharge Hose
• CONTAINS HIGH PRESSURE.
• SYNTHETIC RUBBER WITH NYLON BARRIER
LINING.
• 13/32 ID.
• PREFORMED METAL ENDS WITH FITTINGS.
Condenser
• Heat exchanger.
• Liquefies heat laden vapor
• Hot vapor enters at top of condenser
• Hot liquid leaves at bottom
Conventional Tube and Fin
• Parallel Two Path.
• Mechanically expanded tube to fin joints.
• Circular Tubes.
Serpentine Tube and Center
Condenser
• Brazed tube to fin joints.
• Flat Tubes.
• Parallel two path flow.
Multi-Louver Fin Design
• Manifolded Multi-path refrigerant flow.
Evaporator
• Dehumidifies the airstream.
• Under ideal conditions, refrigerant boils to
complete saturation 3/4 of the way through
Evaporator.
• Flooded evaporator means is full of liquid
refrigerant with no room for expansion.
• Starved evaporator means all refrigerant is boiled
in the first quarter of the evaporator.
Receiver -Drier
• Stores reserve liquid refrigerant
• Ensures vapor-free liquid to the
thermostatic expansion valve (TXV).
• Located on the high side of the system.
• Contains a desiccant that absorbs
moisture.
Receiver -Drier
Thermostatic Expansion Valve
• Located on inlet side
of evaporator.
• Used to control
evaporator temp.
• Variable orifice can
vary on pressure,
temperature or both.
• Can malfunction in
open or closed
position.
TXV Operation
Orifice Tube
• Calibrated Restrictor
• Different color = different Orifice size.
• Mesh Filter Screen.
• Meters refrigerant into evaporator as low
pressure liquid.
Accumulator
• Located between
evaporator and
compressor (low side)
• Primary function is to
separate the vapor
from the liquid and oil.
• Location for desiccant.
For more detail contact us

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AC System Components.ppt

  • 1. Click to add Text A/C SYSTEM COMPONENTS Visit for more Learning Resources
  • 2. The Refrigeration Cycle • Refrigeration – To remove heat by mechanical means • Refrigerant – Chemical compound used in a refrigeration system to carry heat • Refrigeration Cycle – Repeatedly changing refrigerant from a liquid to a vapor & vapor to liquid to remove heat
  • 4. Compressor • Refrigerant pump • Increases Pressure & Temperature • Separates High & Low sides of system • Oil stored in Crankcase (sump)
  • 5. Compressor Malfunctions • Malfunctions evident in following ways: – Noise – Seizure – Leaks – High inlet & low discharge pressures
  • 6. Discharge Hose • CONTAINS HIGH PRESSURE. • SYNTHETIC RUBBER WITH NYLON BARRIER LINING. • 13/32 ID. • PREFORMED METAL ENDS WITH FITTINGS.
  • 7. Condenser • Heat exchanger. • Liquefies heat laden vapor • Hot vapor enters at top of condenser • Hot liquid leaves at bottom
  • 8. Conventional Tube and Fin • Parallel Two Path. • Mechanically expanded tube to fin joints. • Circular Tubes.
  • 9. Serpentine Tube and Center Condenser • Brazed tube to fin joints. • Flat Tubes. • Parallel two path flow.
  • 10. Multi-Louver Fin Design • Manifolded Multi-path refrigerant flow.
  • 11. Evaporator • Dehumidifies the airstream. • Under ideal conditions, refrigerant boils to complete saturation 3/4 of the way through Evaporator. • Flooded evaporator means is full of liquid refrigerant with no room for expansion. • Starved evaporator means all refrigerant is boiled in the first quarter of the evaporator.
  • 12. Receiver -Drier • Stores reserve liquid refrigerant • Ensures vapor-free liquid to the thermostatic expansion valve (TXV). • Located on the high side of the system. • Contains a desiccant that absorbs moisture.
  • 14. Thermostatic Expansion Valve • Located on inlet side of evaporator. • Used to control evaporator temp. • Variable orifice can vary on pressure, temperature or both. • Can malfunction in open or closed position.
  • 16. Orifice Tube • Calibrated Restrictor • Different color = different Orifice size. • Mesh Filter Screen. • Meters refrigerant into evaporator as low pressure liquid.
  • 17. Accumulator • Located between evaporator and compressor (low side) • Primary function is to separate the vapor from the liquid and oil. • Location for desiccant. For more detail contact us