SlideShare a Scribd company logo
1 of 10
1
ELECTROFORMING
What is Electroforming?
The Electroforming process
The Electroforming animation
Additive manufacturing process
High aspect ratio
Accurate hole size
Micron sized holes
Non clogging holes
Burr and stress free
Sharp edges
Straight side walls
Highly cost effective method for
prototyping, small and (very) large series
2
What is Electroforming?
Electroforming is a method to produce metal parts by precise
deposition of metals onto patterned substrates. Its uniqueness
is that you can grow metal parts atom by atom, providing
absolute accuracy and high aspect ratios.
Electroforming is an additive manufacturing process specialized
for the production of high precision metal parts. Its uniqueness
lies in the fact that you can grow metal parts atom by atom,
providing absolute accuracy and high aspect ratios.
3 May 2018 www.vecoprecision.com
3
What is Electroforming?
An electrolytic bath is used in this
process to deposit metal (nickel, gold,
copper) onto a conductive patterned
surface; this can be steel or glass.
The electroformed part can be
stripped off the mandrel, once the
material is plated in the desired
thickness.
3 May 2018 www.vecoprecision.com
4
The Electroforming Process Explained
3 May 2018
(1) Cleaning
The metal substrate
will first be cleaned
and degreased.
www.vecoprecision.com
5
The Electroforming Process Explained
3 May 2018
(2) Coating
The cleaned metal
'blank' is then coated
with a light-sensitive
coating/photoresist.
www.vecoprecision.com
6
The Electroforming Process Explained
3 May 2018
(3) Exposing
The metal sheet is
then exposed to
ultraviolet light.
www.vecoprecision.com
7
The Electroforming Process Explained
3 May 2018
(4) Developing
After the image is
transferred by UV
exposure the substrate
is developed, rinsed and
dried.
www.vecoprecision.com
8
The Electroforming Process Explained
3 May 2018
(5) Deposition
An electrolytic bath
is used to deposit
metal onto the
patterned surface.
www.vecoprecision.com
9
The Electroforming Process Explained
3 May 2018
(6) Harvesting
The electroformed part
can be harvested from
the mandrel, once the
material is plated in the
desired thickness.
www.vecoprecision.com
10
T h i n k s m a l l ,
m a k e a b i g i m p a c t .
Thank you for your attention!
www.vecoprecision.com

More Related Content

What's hot (20)

Metal casting ppt3
Metal casting ppt3Metal casting ppt3
Metal casting ppt3
 
Wire drawing
Wire drawingWire drawing
Wire drawing
 
High energy rate forming process
High energy rate forming processHigh energy rate forming process
High energy rate forming process
 
Different types of casting process and its application
Different types of casting process and its applicationDifferent types of casting process and its application
Different types of casting process and its application
 
Sheet metal-forming-processes
Sheet metal-forming-processesSheet metal-forming-processes
Sheet metal-forming-processes
 
Powder metallurgy
Powder metallurgyPowder metallurgy
Powder metallurgy
 
Die casting
Die castingDie casting
Die casting
 
casting ppt
casting pptcasting ppt
casting ppt
 
Explosive forming
Explosive formingExplosive forming
Explosive forming
 
Casting and its types
Casting and its typesCasting and its types
Casting and its types
 
METAL CASTING PROCESSES
METAL CASTING PROCESSESMETAL CASTING PROCESSES
METAL CASTING PROCESSES
 
Solidification
Solidification Solidification
Solidification
 
INTRODUCTION TO MOULDING , LECTURE NOTES
INTRODUCTION TO MOULDING , LECTURE NOTES INTRODUCTION TO MOULDING , LECTURE NOTES
INTRODUCTION TO MOULDING , LECTURE NOTES
 
Chapter 8 powder metallurgy
Chapter 8 powder metallurgyChapter 8 powder metallurgy
Chapter 8 powder metallurgy
 
powder metallurgy and micromachining notes
powder metallurgy and micromachining notespowder metallurgy and micromachining notes
powder metallurgy and micromachining notes
 
case hardening
case hardeningcase hardening
case hardening
 
Non-Conventional Machining
Non-Conventional MachiningNon-Conventional Machining
Non-Conventional Machining
 
Heat Treatments
Heat TreatmentsHeat Treatments
Heat Treatments
 
Surface coating jawahar
Surface coating jawaharSurface coating jawahar
Surface coating jawahar
 
Extrusion
ExtrusionExtrusion
Extrusion
 

Similar to What is Electroforming? The Electroforming Process Explained.

Thermal Removal Processes (Overview)
Thermal Removal Processes (Overview) Thermal Removal Processes (Overview)
Thermal Removal Processes (Overview) AJay MIttal
 
8725e0a1-a3f4-43f2-b348-eadd0074d605-150423130743-conversion-gate01 (1).pdf
8725e0a1-a3f4-43f2-b348-eadd0074d605-150423130743-conversion-gate01 (1).pdf8725e0a1-a3f4-43f2-b348-eadd0074d605-150423130743-conversion-gate01 (1).pdf
8725e0a1-a3f4-43f2-b348-eadd0074d605-150423130743-conversion-gate01 (1).pdfRushikeshLad4
 
Electrochemical Machining
Electrochemical MachiningElectrochemical Machining
Electrochemical MachiningSushima Keisham
 
Introduction_to_Electroforming
Introduction_to_ElectroformingIntroduction_to_Electroforming
Introduction_to_ElectroformingKathleen Stillman
 
Unconventional machining process
Unconventional machining processUnconventional machining process
Unconventional machining processPNMohankumar
 
Non tradition Machining.pdf
Non tradition Machining.pdfNon tradition Machining.pdf
Non tradition Machining.pdfravikiranv7
 
Nontraditional cutting processes
Nontraditional  cutting processesNontraditional  cutting processes
Nontraditional cutting processesTariq Jamshaid
 
Unconventional machining process
Unconventional machining processUnconventional machining process
Unconventional machining processVatsal Vaghela
 
Unconventional machining process
Unconventional machining processUnconventional machining process
Unconventional machining processsuhruth shyam
 
PARAMETRIC OPTIMIZATION OF ELECTROCHEMICAL MACHINING
PARAMETRIC OPTIMIZATION OF ELECTROCHEMICAL MACHININGPARAMETRIC OPTIMIZATION OF ELECTROCHEMICAL MACHINING
PARAMETRIC OPTIMIZATION OF ELECTROCHEMICAL MACHININGAnmol Mangat
 
Sourabh tailor (seminar)
Sourabh tailor (seminar)Sourabh tailor (seminar)
Sourabh tailor (seminar)Sourabh Tailor
 
Non traditional machining processes
Non traditional machining processesNon traditional machining processes
Non traditional machining processesMECHV
 
Manufacturing Technology-I
Manufacturing Technology-I Manufacturing Technology-I
Manufacturing Technology-I nagoorvali8
 
Coating and deposition process
Coating and deposition processCoating and deposition process
Coating and deposition processchinmay09
 
Advanced Welding Technique
Advanced  Welding  TechniqueAdvanced  Welding  Technique
Advanced Welding TechniqueJiaJunWang17
 
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...IAEME Publication
 
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...IAEME Publication
 
CHAPTER 1.pdf
CHAPTER 1.pdfCHAPTER 1.pdf
CHAPTER 1.pdfhackthabo
 

Similar to What is Electroforming? The Electroforming Process Explained. (20)

Thermal Removal Processes (Overview)
Thermal Removal Processes (Overview) Thermal Removal Processes (Overview)
Thermal Removal Processes (Overview)
 
Ecm
EcmEcm
Ecm
 
8725e0a1-a3f4-43f2-b348-eadd0074d605-150423130743-conversion-gate01 (1).pdf
8725e0a1-a3f4-43f2-b348-eadd0074d605-150423130743-conversion-gate01 (1).pdf8725e0a1-a3f4-43f2-b348-eadd0074d605-150423130743-conversion-gate01 (1).pdf
8725e0a1-a3f4-43f2-b348-eadd0074d605-150423130743-conversion-gate01 (1).pdf
 
Electrochemical Machining
Electrochemical MachiningElectrochemical Machining
Electrochemical Machining
 
Introduction_to_Electroforming
Introduction_to_ElectroformingIntroduction_to_Electroforming
Introduction_to_Electroforming
 
Unconventional machining process
Unconventional machining processUnconventional machining process
Unconventional machining process
 
Non tradition Machining.pdf
Non tradition Machining.pdfNon tradition Machining.pdf
Non tradition Machining.pdf
 
Nontraditional cutting processes
Nontraditional  cutting processesNontraditional  cutting processes
Nontraditional cutting processes
 
Unconventional machining process
Unconventional machining processUnconventional machining process
Unconventional machining process
 
Unconventional machining process
Unconventional machining processUnconventional machining process
Unconventional machining process
 
PARAMETRIC OPTIMIZATION OF ELECTROCHEMICAL MACHINING
PARAMETRIC OPTIMIZATION OF ELECTROCHEMICAL MACHININGPARAMETRIC OPTIMIZATION OF ELECTROCHEMICAL MACHINING
PARAMETRIC OPTIMIZATION OF ELECTROCHEMICAL MACHINING
 
Sourabh tailor (seminar)
Sourabh tailor (seminar)Sourabh tailor (seminar)
Sourabh tailor (seminar)
 
Non traditional machining processes
Non traditional machining processesNon traditional machining processes
Non traditional machining processes
 
Manufacturing Technology-I
Manufacturing Technology-I Manufacturing Technology-I
Manufacturing Technology-I
 
Seminar 2
Seminar 2Seminar 2
Seminar 2
 
Coating and deposition process
Coating and deposition processCoating and deposition process
Coating and deposition process
 
Advanced Welding Technique
Advanced  Welding  TechniqueAdvanced  Welding  Technique
Advanced Welding Technique
 
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...
 
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...
ADVANCEMENT IN ULTRASONIC VIBRATION AND MAGNETIC FIELD ASSISTED MICROEDM PROC...
 
CHAPTER 1.pdf
CHAPTER 1.pdfCHAPTER 1.pdf
CHAPTER 1.pdf
 

Recently uploaded

Structural Analysis and Design of Foundations: A Comprehensive Handbook for S...
Structural Analysis and Design of Foundations: A Comprehensive Handbook for S...Structural Analysis and Design of Foundations: A Comprehensive Handbook for S...
Structural Analysis and Design of Foundations: A Comprehensive Handbook for S...Dr.Costas Sachpazis
 
Introduction to IEEE STANDARDS and its different types.pptx
Introduction to IEEE STANDARDS and its different types.pptxIntroduction to IEEE STANDARDS and its different types.pptx
Introduction to IEEE STANDARDS and its different types.pptxupamatechverse
 
Decoding Kotlin - Your guide to solving the mysterious in Kotlin.pptx
Decoding Kotlin - Your guide to solving the mysterious in Kotlin.pptxDecoding Kotlin - Your guide to solving the mysterious in Kotlin.pptx
Decoding Kotlin - Your guide to solving the mysterious in Kotlin.pptxJoão Esperancinha
 
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service NashikCollege Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service NashikCall Girls in Nagpur High Profile
 
Porous Ceramics seminar and technical writing
Porous Ceramics seminar and technical writingPorous Ceramics seminar and technical writing
Porous Ceramics seminar and technical writingrakeshbaidya232001
 
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...ranjana rawat
 
Extrusion Processes and Their Limitations
Extrusion Processes and Their LimitationsExtrusion Processes and Their Limitations
Extrusion Processes and Their Limitations120cr0395
 
HARMONY IN THE NATURE AND EXISTENCE - Unit-IV
HARMONY IN THE NATURE AND EXISTENCE - Unit-IVHARMONY IN THE NATURE AND EXISTENCE - Unit-IV
HARMONY IN THE NATURE AND EXISTENCE - Unit-IVRajaP95
 
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escortsranjana rawat
 
Call Girls in Nagpur Suman Call 7001035870 Meet With Nagpur Escorts
Call Girls in Nagpur Suman Call 7001035870 Meet With Nagpur EscortsCall Girls in Nagpur Suman Call 7001035870 Meet With Nagpur Escorts
Call Girls in Nagpur Suman Call 7001035870 Meet With Nagpur EscortsCall Girls in Nagpur High Profile
 
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICSAPPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICSKurinjimalarL3
 
(SHREYA) Chakan Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Esc...
(SHREYA) Chakan Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Esc...(SHREYA) Chakan Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Esc...
(SHREYA) Chakan Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Esc...ranjana rawat
 
(TARA) Talegaon Dabhade Call Girls Just Call 7001035870 [ Cash on Delivery ] ...
(TARA) Talegaon Dabhade Call Girls Just Call 7001035870 [ Cash on Delivery ] ...(TARA) Talegaon Dabhade Call Girls Just Call 7001035870 [ Cash on Delivery ] ...
(TARA) Talegaon Dabhade Call Girls Just Call 7001035870 [ Cash on Delivery ] ...ranjana rawat
 
Call Girls Service Nagpur Tanvi Call 7001035870 Meet With Nagpur Escorts
Call Girls Service Nagpur Tanvi Call 7001035870 Meet With Nagpur EscortsCall Girls Service Nagpur Tanvi Call 7001035870 Meet With Nagpur Escorts
Call Girls Service Nagpur Tanvi Call 7001035870 Meet With Nagpur EscortsCall Girls in Nagpur High Profile
 
(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...ranjana rawat
 
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).pptssuser5c9d4b1
 
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130Suhani Kapoor
 

Recently uploaded (20)

Structural Analysis and Design of Foundations: A Comprehensive Handbook for S...
Structural Analysis and Design of Foundations: A Comprehensive Handbook for S...Structural Analysis and Design of Foundations: A Comprehensive Handbook for S...
Structural Analysis and Design of Foundations: A Comprehensive Handbook for S...
 
Introduction to IEEE STANDARDS and its different types.pptx
Introduction to IEEE STANDARDS and its different types.pptxIntroduction to IEEE STANDARDS and its different types.pptx
Introduction to IEEE STANDARDS and its different types.pptx
 
Decoding Kotlin - Your guide to solving the mysterious in Kotlin.pptx
Decoding Kotlin - Your guide to solving the mysterious in Kotlin.pptxDecoding Kotlin - Your guide to solving the mysterious in Kotlin.pptx
Decoding Kotlin - Your guide to solving the mysterious in Kotlin.pptx
 
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service NashikCollege Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
 
Porous Ceramics seminar and technical writing
Porous Ceramics seminar and technical writingPorous Ceramics seminar and technical writing
Porous Ceramics seminar and technical writing
 
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
 
Extrusion Processes and Their Limitations
Extrusion Processes and Their LimitationsExtrusion Processes and Their Limitations
Extrusion Processes and Their Limitations
 
HARMONY IN THE NATURE AND EXISTENCE - Unit-IV
HARMONY IN THE NATURE AND EXISTENCE - Unit-IVHARMONY IN THE NATURE AND EXISTENCE - Unit-IV
HARMONY IN THE NATURE AND EXISTENCE - Unit-IV
 
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
 
Call Girls in Nagpur Suman Call 7001035870 Meet With Nagpur Escorts
Call Girls in Nagpur Suman Call 7001035870 Meet With Nagpur EscortsCall Girls in Nagpur Suman Call 7001035870 Meet With Nagpur Escorts
Call Girls in Nagpur Suman Call 7001035870 Meet With Nagpur Escorts
 
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICSAPPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
 
(SHREYA) Chakan Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Esc...
(SHREYA) Chakan Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Esc...(SHREYA) Chakan Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Esc...
(SHREYA) Chakan Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Esc...
 
(TARA) Talegaon Dabhade Call Girls Just Call 7001035870 [ Cash on Delivery ] ...
(TARA) Talegaon Dabhade Call Girls Just Call 7001035870 [ Cash on Delivery ] ...(TARA) Talegaon Dabhade Call Girls Just Call 7001035870 [ Cash on Delivery ] ...
(TARA) Talegaon Dabhade Call Girls Just Call 7001035870 [ Cash on Delivery ] ...
 
DJARUM4D - SLOT GACOR ONLINE | SLOT DEMO ONLINE
DJARUM4D - SLOT GACOR ONLINE | SLOT DEMO ONLINEDJARUM4D - SLOT GACOR ONLINE | SLOT DEMO ONLINE
DJARUM4D - SLOT GACOR ONLINE | SLOT DEMO ONLINE
 
Call Girls Service Nagpur Tanvi Call 7001035870 Meet With Nagpur Escorts
Call Girls Service Nagpur Tanvi Call 7001035870 Meet With Nagpur EscortsCall Girls Service Nagpur Tanvi Call 7001035870 Meet With Nagpur Escorts
Call Girls Service Nagpur Tanvi Call 7001035870 Meet With Nagpur Escorts
 
(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
 
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt
247267395-1-Symmetric-and-distributed-shared-memory-architectures-ppt (1).ppt
 
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
 
Call Us -/9953056974- Call Girls In Vikaspuri-/- Delhi NCR
Call Us -/9953056974- Call Girls In Vikaspuri-/- Delhi NCRCall Us -/9953056974- Call Girls In Vikaspuri-/- Delhi NCR
Call Us -/9953056974- Call Girls In Vikaspuri-/- Delhi NCR
 
★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR
★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR
★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR
 

What is Electroforming? The Electroforming Process Explained.

  • 1. 1 ELECTROFORMING What is Electroforming? The Electroforming process The Electroforming animation Additive manufacturing process High aspect ratio Accurate hole size Micron sized holes Non clogging holes Burr and stress free Sharp edges Straight side walls Highly cost effective method for prototyping, small and (very) large series
  • 2. 2 What is Electroforming? Electroforming is a method to produce metal parts by precise deposition of metals onto patterned substrates. Its uniqueness is that you can grow metal parts atom by atom, providing absolute accuracy and high aspect ratios. Electroforming is an additive manufacturing process specialized for the production of high precision metal parts. Its uniqueness lies in the fact that you can grow metal parts atom by atom, providing absolute accuracy and high aspect ratios. 3 May 2018 www.vecoprecision.com
  • 3. 3 What is Electroforming? An electrolytic bath is used in this process to deposit metal (nickel, gold, copper) onto a conductive patterned surface; this can be steel or glass. The electroformed part can be stripped off the mandrel, once the material is plated in the desired thickness. 3 May 2018 www.vecoprecision.com
  • 4. 4 The Electroforming Process Explained 3 May 2018 (1) Cleaning The metal substrate will first be cleaned and degreased. www.vecoprecision.com
  • 5. 5 The Electroforming Process Explained 3 May 2018 (2) Coating The cleaned metal 'blank' is then coated with a light-sensitive coating/photoresist. www.vecoprecision.com
  • 6. 6 The Electroforming Process Explained 3 May 2018 (3) Exposing The metal sheet is then exposed to ultraviolet light. www.vecoprecision.com
  • 7. 7 The Electroforming Process Explained 3 May 2018 (4) Developing After the image is transferred by UV exposure the substrate is developed, rinsed and dried. www.vecoprecision.com
  • 8. 8 The Electroforming Process Explained 3 May 2018 (5) Deposition An electrolytic bath is used to deposit metal onto the patterned surface. www.vecoprecision.com
  • 9. 9 The Electroforming Process Explained 3 May 2018 (6) Harvesting The electroformed part can be harvested from the mandrel, once the material is plated in the desired thickness. www.vecoprecision.com
  • 10. 10 T h i n k s m a l l , m a k e a b i g i m p a c t . Thank you for your attention! www.vecoprecision.com