This presentation introduces what is Electroforming technology, what is the Electroforming process, and in the end, shows a 3D animation of the whole Electroforming process in practice.
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What is Electroforming? The Electroforming Process Explained.
1. 1
ELECTROFORMING
What is Electroforming?
The Electroforming process
The Electroforming animation
Additive manufacturing process
High aspect ratio
Accurate hole size
Micron sized holes
Non clogging holes
Burr and stress free
Sharp edges
Straight side walls
Highly cost effective method for
prototyping, small and (very) large series
2. 2
What is Electroforming?
Electroforming is a method to produce metal parts by precise
deposition of metals onto patterned substrates. Its uniqueness
is that you can grow metal parts atom by atom, providing
absolute accuracy and high aspect ratios.
Electroforming is an additive manufacturing process specialized
for the production of high precision metal parts. Its uniqueness
lies in the fact that you can grow metal parts atom by atom,
providing absolute accuracy and high aspect ratios.
3 May 2018 www.vecoprecision.com
3. 3
What is Electroforming?
An electrolytic bath is used in this
process to deposit metal (nickel, gold,
copper) onto a conductive patterned
surface; this can be steel or glass.
The electroformed part can be
stripped off the mandrel, once the
material is plated in the desired
thickness.
3 May 2018 www.vecoprecision.com
4. 4
The Electroforming Process Explained
3 May 2018
(1) Cleaning
The metal substrate
will first be cleaned
and degreased.
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5. 5
The Electroforming Process Explained
3 May 2018
(2) Coating
The cleaned metal
'blank' is then coated
with a light-sensitive
coating/photoresist.
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6. 6
The Electroforming Process Explained
3 May 2018
(3) Exposing
The metal sheet is
then exposed to
ultraviolet light.
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7. 7
The Electroforming Process Explained
3 May 2018
(4) Developing
After the image is
transferred by UV
exposure the substrate
is developed, rinsed and
dried.
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8. 8
The Electroforming Process Explained
3 May 2018
(5) Deposition
An electrolytic bath
is used to deposit
metal onto the
patterned surface.
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9. 9
The Electroforming Process Explained
3 May 2018
(6) Harvesting
The electroformed part
can be harvested from
the mandrel, once the
material is plated in the
desired thickness.
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10. 10
T h i n k s m a l l ,
m a k e a b i g i m p a c t .
Thank you for your attention!
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