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Electric Motors as Automotive Prime Movers
P M V Subbarao
Professor
Mechanical Engineering Department
Eliminate Digestion System in an Artificial
Horse to Mimic a Horse…
21st Century Busy Roads
Vehicle speed and acceleration/deceleration in an FTP
urban drive cycle
Energy Loss : Urban Driving : 3000 CC Engine Vehicle
Engine Loss
76%
Engine
Standby
8%
Driveline
Losses
3%
Driveline
Aero
3%
Rolling
4%
Braking
6%
Fuel Tank
100%
16% 13%
POWERTRAIN VEHICLE-Related
Energy Loss : Highway Driving : 300 CC Engine Vehicle
Engine Loss
77%
Engine
Standby
0%
Driveline
Losses
4%
Driveline
Aero
10%
Rolling
7%
Braking
2%
Fuel Tank:
100%
23% 19%
POWERTRAIN
VEHICLE-Related
Low Irreversibility Prime Movers
Fuel
Transmission
Engine
Battery
Transmission
Motor/
Generator
Battery Electric
Combustion
Engines
Energy Loss : City Driving – Electric Vehicle
Motor Loss
10%
Motor
Driveline
Losses
14%
Driveline
Aero
29%
Rolling
35%
Braking
11%
Batteries
100%
90% 76%
POWERTRAIN VEHICLE-Related
Mine to Wheel Efficiency
Generation
33%
Transmission
94%
Plug-to-Wheels
76%
Refining
82%
Transmission
98%
Pump-to-Wheels
16%
23%
13%
31%
80%
Mine-to-Tank Tank-to-Wheels
31% 76% = 23%
80% 16% = 13%
Another Major Suitability Characteristic of Resource to
Vehicle
Resistance & Power Requirement at Wheels : City
Driving
g
rr
aero
accel
wheels F
F
F
F
F 



vehicle
wheels
wheels V
F
P 
60
2 wheel
vehicle
wheels
wheels
N
V
F
T


Characteristics of A Typical variable-speed electric motor
The range of the constant power operation
depends primarily on the particular motor
type and its control strategy.
Speed Ratio of Typical variable-speed electric motor
• At the low-speed region the
motor has a constant torque.
• The maximum speed at
which a motor generates a
constant (maximum) torque
is known as base speed.
• In the high-speed region the
motor has a constant
(maximum) power.
• The highest speed at which
the motor generates constant
maximum power is known
as maximum speed.
This characteristic is usually
represented by a speed ratio x,
defined as the ratio of its maximum
speed to its base speed.
Speed ratio & Speed–torque profile of a 60 kW electric
motor
Tractive effort and power versus vehicle speed with
different Motors
Performance of A Traction Motor
Proposed configurations for an Electric Vehicle
Electric Vehicles for the 21st Century
Tesla Motors is a Silicon Valley automobile startup company, which
unveiled the 185 kW Tesla Roadster on July 20, 2006.
As of March 2008, Tesla has begun regular production of the Roadster.
Peak torque begins at 0 rpm and stays powerful at 13,000 rpm.
This makes the Tesla Roadster six times as efficient as the best sports
cars while producing one-tenth of the pollution with a range of 220
miles.
The eBox is the purest and greatest example of building your own
electric vehicle using an existing vehicle platform.
This urban utility vehicle, shown in Figure, has a range of 120–
150 miles, 0–60 mph in 7.5 seconds with a top speed of 95 mph.
It has a 30-minute charge for 20–50 miles and a full charge in two
hours.
It has regenerative braking, lithium-ion batteries, and all the bells
and whistles of a regular internal combustion engine vehicle.
eBox
The Mitsubishi i-MiEV
The Toyota Prius
The Chevrolet Volt
Honda FCX Clarity
Battery Technologies
• The viable EV batteries consist of
• the lead-acid battery,
• nickel based batteries such as nickel/iron, nickel/cadmium, and
nickel–metal hydride batteries, and
• lithium-based batteries such as lithium polymer and lithium-
ion batteries.
• The energy or power losses during battery discharging and
charging appear in the form of voltage loss.
• Thus, the efficiency of the battery during discharging and
charging can be defined at any operating point as the ratio of
the cell operating voltage to the thermodynamic voltage.
Energy Efficiency of A battery
The efficiency of the battery during
discharging:
O
V
V

discharge
bat

The efficiency of the battery during
charging:
V
VO

charge
bat

Selection of Storage Technology
Storage technology Energy density
Lead-acid batteries 100 kJ/kg (30 W-h/kg)
Lithium-ion batteries 600 kJ/kg
Compressed air, 10 MPa 80 kJ/kg (not including tank)
Conventional capacitors 0.2 kJ/kg
Ultracapacitors 20 kJ/kg
Flywheels 100 kJ/kg
Gasoline 43000 kJ/kg
Energy and Power Needs
• Rate is a problem.
• Example: refill a gas tank with 15 gal in 5 min.
• The energy rate is roughly that of 20 major campus buildings!
• It is costly and problematic to fill batteries quickly.

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ELECTRICAL VEHICLES

  • 1. Electric Motors as Automotive Prime Movers P M V Subbarao Professor Mechanical Engineering Department Eliminate Digestion System in an Artificial Horse to Mimic a Horse…
  • 2.
  • 4. Vehicle speed and acceleration/deceleration in an FTP urban drive cycle
  • 5. Energy Loss : Urban Driving : 3000 CC Engine Vehicle Engine Loss 76% Engine Standby 8% Driveline Losses 3% Driveline Aero 3% Rolling 4% Braking 6% Fuel Tank 100% 16% 13% POWERTRAIN VEHICLE-Related
  • 6. Energy Loss : Highway Driving : 300 CC Engine Vehicle Engine Loss 77% Engine Standby 0% Driveline Losses 4% Driveline Aero 10% Rolling 7% Braking 2% Fuel Tank: 100% 23% 19% POWERTRAIN VEHICLE-Related
  • 7. Low Irreversibility Prime Movers Fuel Transmission Engine Battery Transmission Motor/ Generator Battery Electric Combustion Engines
  • 8. Energy Loss : City Driving – Electric Vehicle Motor Loss 10% Motor Driveline Losses 14% Driveline Aero 29% Rolling 35% Braking 11% Batteries 100% 90% 76% POWERTRAIN VEHICLE-Related
  • 9. Mine to Wheel Efficiency Generation 33% Transmission 94% Plug-to-Wheels 76% Refining 82% Transmission 98% Pump-to-Wheels 16% 23% 13% 31% 80% Mine-to-Tank Tank-to-Wheels 31% 76% = 23% 80% 16% = 13%
  • 10. Another Major Suitability Characteristic of Resource to Vehicle
  • 11. Resistance & Power Requirement at Wheels : City Driving g rr aero accel wheels F F F F F     vehicle wheels wheels V F P  60 2 wheel vehicle wheels wheels N V F T  
  • 12. Characteristics of A Typical variable-speed electric motor The range of the constant power operation depends primarily on the particular motor type and its control strategy.
  • 13. Speed Ratio of Typical variable-speed electric motor • At the low-speed region the motor has a constant torque. • The maximum speed at which a motor generates a constant (maximum) torque is known as base speed. • In the high-speed region the motor has a constant (maximum) power. • The highest speed at which the motor generates constant maximum power is known as maximum speed. This characteristic is usually represented by a speed ratio x, defined as the ratio of its maximum speed to its base speed.
  • 14. Speed ratio & Speed–torque profile of a 60 kW electric motor
  • 15. Tractive effort and power versus vehicle speed with different Motors
  • 16. Performance of A Traction Motor
  • 17. Proposed configurations for an Electric Vehicle
  • 18. Electric Vehicles for the 21st Century Tesla Motors is a Silicon Valley automobile startup company, which unveiled the 185 kW Tesla Roadster on July 20, 2006. As of March 2008, Tesla has begun regular production of the Roadster. Peak torque begins at 0 rpm and stays powerful at 13,000 rpm. This makes the Tesla Roadster six times as efficient as the best sports cars while producing one-tenth of the pollution with a range of 220 miles.
  • 19. The eBox is the purest and greatest example of building your own electric vehicle using an existing vehicle platform. This urban utility vehicle, shown in Figure, has a range of 120– 150 miles, 0–60 mph in 7.5 seconds with a top speed of 95 mph. It has a 30-minute charge for 20–50 miles and a full charge in two hours. It has regenerative braking, lithium-ion batteries, and all the bells and whistles of a regular internal combustion engine vehicle. eBox
  • 20.
  • 25. Battery Technologies • The viable EV batteries consist of • the lead-acid battery, • nickel based batteries such as nickel/iron, nickel/cadmium, and nickel–metal hydride batteries, and • lithium-based batteries such as lithium polymer and lithium- ion batteries. • The energy or power losses during battery discharging and charging appear in the form of voltage loss. • Thus, the efficiency of the battery during discharging and charging can be defined at any operating point as the ratio of the cell operating voltage to the thermodynamic voltage.
  • 26. Energy Efficiency of A battery The efficiency of the battery during discharging: O V V  discharge bat  The efficiency of the battery during charging: V VO  charge bat 
  • 27. Selection of Storage Technology Storage technology Energy density Lead-acid batteries 100 kJ/kg (30 W-h/kg) Lithium-ion batteries 600 kJ/kg Compressed air, 10 MPa 80 kJ/kg (not including tank) Conventional capacitors 0.2 kJ/kg Ultracapacitors 20 kJ/kg Flywheels 100 kJ/kg Gasoline 43000 kJ/kg
  • 28. Energy and Power Needs • Rate is a problem. • Example: refill a gas tank with 15 gal in 5 min. • The energy rate is roughly that of 20 major campus buildings! • It is costly and problematic to fill batteries quickly.