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Extreme engineering
– part 1
IX-2009
(Part 00 EE, PP 2007, animation+p/r : 2010.02.15)
ready
1
Copyright notice
Unauthorised copying of this presentation as
whole or in parts in any form or by any means,
electronic, photocopying, recording
or otherwise, without prior written permision
is prohibited.
• NAJDER engineering® is a consulting company as well as a specialist
contractor within civil and foundation engineering.
• We are preparing technical concepts, design projects, analyses and performing
jobs as a subcontractor.
• Tomasz Najder joined in the period of 1974-1976 Skånska Cementgjuteriet
(today Skanska AB) as a member of Supervising Team on the project “Second
Dry Dock in Gdynia Shipyard”.
• 1983-2002 Tomasz Najder gained his experiences in Stabilator AB (daughter
company in Skanska Group) as site manager, project manager and internal
consultant (”trouble-shooter”), 1990-1995 as Production Manager (Stabilator
AB- International Division in Poland),1995-2001 in Polish-Swedish company
Stabilator Sp. z o.o. (Skanska Group) as Vice President and Executive Manager.
• Anna Elżbieta Najder (wife) owned 1991-2002 Polish company Polibeton Sp. o.o.
and now Swedish Najder engineering® since 1997 (until 2005 operating as
Polimark International) – operating globally.
• Anna Monika Najder (daughter) together with Tomasz Najder (as the President
of the Board and Executive Manager) owned 2002-2009 Polish Najder
engineering® operating in Poland.
• Family Najder is working within mining, tunneling and civil engineering since
six generations.
Family and company history in civil engineering
2
ready
33
Tomasz Najder Ph.D Civ. Eng.
Born 1951 in Gdańsk (Danzig) in Poland.
1974 M.Sc. Civ. Eng. at Technical University in Gdańsk / Poland.
1980 Doctors thesis within geotechnical engineering at Technical University in Gdańsk.
Since 1982 in Sweden.
Employed in Skanska 1983-2002 as Site Manager, Contract Manager, Internal Consultant (”trouble-shooter”).
1995-2001 Vice President- Executive Manager of Stabilator Poland.
Since 2002 Senior Consultant within family company Najder Engineering® in Stockholm.
Last tunnelling activities:
1993-1994 in Skanska AB /Stabilator AB as Grouting Expert for Breiđalsheiđi and Botnsheiđi Road Project in Ísafjörður on
Iceland - 9km D&B.
2006-2008 Senior Grouting Engineer for VIJV Clients Site representative for Kárahnjúkar Hydroelectric Project on Iceland
(representative for SWECO International AB) - 72km D&B, TBM.
2007-2009 Senior Grouting Consultant for Metrostav a.s., á útlibú á Islandi at Héðinsfjarðargöng Project Iceland - 11km
D&B.
2008-2009 Senior Grouting Consultant for Norconsult SA in Greater Istanbul Water Supply Project Stage II Melen System
– 3.5 km TBM.
ready
44
• Foundation engineering and soil investigations.
• Reinforcement of existing foundations (underpinning) of
industrial buildings, housing estates and ancient monuments
(piling, anchors, injections).
• Rock stability and soil improvement (deep mixing method,
high/low-pressure injection, lime-cement columns).
• Stabilization of slopes and embankments (geogrids, soil
reinforcement, drainage, geotextiles).
• Sealing of existing embankments, dams, dikes and waste
deposits. Flood defense.
• Biological engineering, gabion constructions.
• Leakage and moisture counteraction (insulations, drainages,
sealing injections, dilatation repair) in concrete and brickworks
structures.
Field of activity
ready
55
ready
TNA systems for micropiling and anchoring
- probably the most strongest solution in the world (?)
ready
6
Micropile TNA Ø= 0.20 m
- drilled version.
Ultimate bearing capacity ca. 120 ton
TNA micropiles inside the cellar of the castle
The Malbork Castle in Poland – build in XII century as Marienburg Schloss,
- the largest brick construction in the world
Slope instability just after disaster
ready
7
Slope stabilization close to Gniew Castle (Poland)
Slope stabilisation with TITAN ground anchors and micropiles
- the example of complicated slope protection
TITAN micropiles
longitudinal concrete beam
ready
8
Slope restoration at it’s top
- drilling and grouting of TITAN anchors
coast line ~ year 1500
~ 1800 m
1998
ready
9
Slope stabilization of the Trzęsacz church ruin (Poland) at the Baltic See coast
- probably the most sofisticated coast- and slope protection in the world (?)
1870
1010
ready1870 19371970
Concept of protection
1998
Church and coast line 2008
11
Sikfors Sweden, 1987- 1988 , the largest sink shaft in the world.
Diameter 20m, weight 2.000T
ready
1212
ready
13
Reubilding and underpinning
of industrial buildings
ready
14
ready
City Tunnel in Hälsingborg (Sweden)
- tunneling and underpinning in
urban areas
1515
Location of the projects on Iceland
Breiđalsheiđi and Botnsheiđi Project 1993-1994; the huge inflow
Kárahnjúkar Hydropower Project 2006-2008; the longest tunnel system in the world
- performed in probably most dangerous and complicated rock conditions in tunneling history
Héðinsfjarðargöng Project 2007-2009; the huge inflow
ready
16
Ísafjörður - Iceland
The tunnels of Breiđalsheiđi and Botnsheiđi
Breiđaldalur tunnel shortly after huge water inflow
Water inflow ~ 1-2m3/sec
ready
17
Water pressure ~ approx. 60 bars
Water inflow ~ 50 l/sec/hole
Water temperature ca. +20ºC
Inserting of mechanical packers in high water pressure conditions
Face after final grouting
ready
18
• Diversion Tunnels at dam 2.4 km (Kar 14)
• Headrace Tunnel 53.0 km (Kar 14)
• Grouting galleries at dam 0.5 km (Kar 14)
• Cable tunnel 1.0 km
• Hraun Diversion 2.0 km
• Grjótá Diversion 1.75 km
• Adit 1 1.4 km (Kar 14)
• Adit 2 2.7 km (Kar 14)
• Adit 3 2.8 km (Kar 14)
• Surge Tunnel 1.7 km (Kar 14)
• Drainage Tunnel 0.7 km (Kar 14)
• Penstocks 0.82 km (2x)
• Access to Powerhouse 1.0 km
• Tailrace Tunnel 1.3 km
Total Tunnel Length: 73.0 km (D&B=10 km, TBM=63 km)
ready
18Kárahnjúkar Hydropower Project 2006-2008
19
ready
20
ready
21
ready
22
ready
Thank You for Your attention!
– welcome to Part 2
Ph.D Civ. Eng. Tomasz Najder
Senior Consultant
Movägen 3, 133 36 Saltsjöbaden - Sweden
Tel: 0046 (0)8 717 5714 Fax: 0046 (0)8 717 6042
Mobil: 0046 (0)704 217 012
E-mail: tomasz.najder@hotmail.com
Org. no: 490911 – 2148
ready
23

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0. Part 00 EE, Extreme engineering. 2010.02.15 - part 1 slide show

  • 1. Extreme engineering – part 1 IX-2009 (Part 00 EE, PP 2007, animation+p/r : 2010.02.15) ready 1 Copyright notice Unauthorised copying of this presentation as whole or in parts in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permision is prohibited.
  • 2. • NAJDER engineering® is a consulting company as well as a specialist contractor within civil and foundation engineering. • We are preparing technical concepts, design projects, analyses and performing jobs as a subcontractor. • Tomasz Najder joined in the period of 1974-1976 Skånska Cementgjuteriet (today Skanska AB) as a member of Supervising Team on the project “Second Dry Dock in Gdynia Shipyard”. • 1983-2002 Tomasz Najder gained his experiences in Stabilator AB (daughter company in Skanska Group) as site manager, project manager and internal consultant (”trouble-shooter”), 1990-1995 as Production Manager (Stabilator AB- International Division in Poland),1995-2001 in Polish-Swedish company Stabilator Sp. z o.o. (Skanska Group) as Vice President and Executive Manager. • Anna Elżbieta Najder (wife) owned 1991-2002 Polish company Polibeton Sp. o.o. and now Swedish Najder engineering® since 1997 (until 2005 operating as Polimark International) – operating globally. • Anna Monika Najder (daughter) together with Tomasz Najder (as the President of the Board and Executive Manager) owned 2002-2009 Polish Najder engineering® operating in Poland. • Family Najder is working within mining, tunneling and civil engineering since six generations. Family and company history in civil engineering 2 ready
  • 3. 33 Tomasz Najder Ph.D Civ. Eng. Born 1951 in Gdańsk (Danzig) in Poland. 1974 M.Sc. Civ. Eng. at Technical University in Gdańsk / Poland. 1980 Doctors thesis within geotechnical engineering at Technical University in Gdańsk. Since 1982 in Sweden. Employed in Skanska 1983-2002 as Site Manager, Contract Manager, Internal Consultant (”trouble-shooter”). 1995-2001 Vice President- Executive Manager of Stabilator Poland. Since 2002 Senior Consultant within family company Najder Engineering® in Stockholm. Last tunnelling activities: 1993-1994 in Skanska AB /Stabilator AB as Grouting Expert for Breiđalsheiđi and Botnsheiđi Road Project in Ísafjörður on Iceland - 9km D&B. 2006-2008 Senior Grouting Engineer for VIJV Clients Site representative for Kárahnjúkar Hydroelectric Project on Iceland (representative for SWECO International AB) - 72km D&B, TBM. 2007-2009 Senior Grouting Consultant for Metrostav a.s., á útlibú á Islandi at Héðinsfjarðargöng Project Iceland - 11km D&B. 2008-2009 Senior Grouting Consultant for Norconsult SA in Greater Istanbul Water Supply Project Stage II Melen System – 3.5 km TBM. ready
  • 4. 44 • Foundation engineering and soil investigations. • Reinforcement of existing foundations (underpinning) of industrial buildings, housing estates and ancient monuments (piling, anchors, injections). • Rock stability and soil improvement (deep mixing method, high/low-pressure injection, lime-cement columns). • Stabilization of slopes and embankments (geogrids, soil reinforcement, drainage, geotextiles). • Sealing of existing embankments, dams, dikes and waste deposits. Flood defense. • Biological engineering, gabion constructions. • Leakage and moisture counteraction (insulations, drainages, sealing injections, dilatation repair) in concrete and brickworks structures. Field of activity ready
  • 5. 55 ready TNA systems for micropiling and anchoring - probably the most strongest solution in the world (?)
  • 6. ready 6 Micropile TNA Ø= 0.20 m - drilled version. Ultimate bearing capacity ca. 120 ton TNA micropiles inside the cellar of the castle The Malbork Castle in Poland – build in XII century as Marienburg Schloss, - the largest brick construction in the world
  • 7. Slope instability just after disaster ready 7 Slope stabilization close to Gniew Castle (Poland) Slope stabilisation with TITAN ground anchors and micropiles - the example of complicated slope protection
  • 8. TITAN micropiles longitudinal concrete beam ready 8 Slope restoration at it’s top - drilling and grouting of TITAN anchors
  • 9. coast line ~ year 1500 ~ 1800 m 1998 ready 9 Slope stabilization of the Trzęsacz church ruin (Poland) at the Baltic See coast - probably the most sofisticated coast- and slope protection in the world (?) 1870
  • 10. 1010 ready1870 19371970 Concept of protection 1998 Church and coast line 2008
  • 11. 11 Sikfors Sweden, 1987- 1988 , the largest sink shaft in the world. Diameter 20m, weight 2.000T ready
  • 13. 13 Reubilding and underpinning of industrial buildings ready
  • 14. 14 ready City Tunnel in Hälsingborg (Sweden) - tunneling and underpinning in urban areas
  • 15. 1515 Location of the projects on Iceland Breiđalsheiđi and Botnsheiđi Project 1993-1994; the huge inflow Kárahnjúkar Hydropower Project 2006-2008; the longest tunnel system in the world - performed in probably most dangerous and complicated rock conditions in tunneling history Héðinsfjarðargöng Project 2007-2009; the huge inflow ready
  • 16. 16 Ísafjörður - Iceland The tunnels of Breiđalsheiđi and Botnsheiđi Breiđaldalur tunnel shortly after huge water inflow Water inflow ~ 1-2m3/sec ready
  • 17. 17 Water pressure ~ approx. 60 bars Water inflow ~ 50 l/sec/hole Water temperature ca. +20ºC Inserting of mechanical packers in high water pressure conditions Face after final grouting ready
  • 18. 18 • Diversion Tunnels at dam 2.4 km (Kar 14) • Headrace Tunnel 53.0 km (Kar 14) • Grouting galleries at dam 0.5 km (Kar 14) • Cable tunnel 1.0 km • Hraun Diversion 2.0 km • Grjótá Diversion 1.75 km • Adit 1 1.4 km (Kar 14) • Adit 2 2.7 km (Kar 14) • Adit 3 2.8 km (Kar 14) • Surge Tunnel 1.7 km (Kar 14) • Drainage Tunnel 0.7 km (Kar 14) • Penstocks 0.82 km (2x) • Access to Powerhouse 1.0 km • Tailrace Tunnel 1.3 km Total Tunnel Length: 73.0 km (D&B=10 km, TBM=63 km) ready 18Kárahnjúkar Hydropower Project 2006-2008
  • 23. Thank You for Your attention! – welcome to Part 2 Ph.D Civ. Eng. Tomasz Najder Senior Consultant Movägen 3, 133 36 Saltsjöbaden - Sweden Tel: 0046 (0)8 717 5714 Fax: 0046 (0)8 717 6042 Mobil: 0046 (0)704 217 012 E-mail: tomasz.najder@hotmail.com Org. no: 490911 – 2148 ready 23