1. WSH Level C - Plan,
Prepare and Deliver
Presentations
Kaoson Integrated Engineering Pte Ltd
– Team Kaosonovator
Facilitator: Bi San
Leader: Tan Liao Fan
Members: Jess Loo
Than Win Kyaw
Chinnah Rajavel
Khan Forhad Ullah
Introduction
•Kaoson Integrated Engineering provides integrated engineering service for
the process industries.
•Services: Scaffolding, corrosion protection and thermal insulation.
•Kaoson Integrated Engineering had launched the “Wireless Scaffold”
initiative to champion WSH Innovation Awards 2014 as part of our Safety &
Productivity improvement that acquired gold, gearing towards National
Vision WSH 2018.
1
Objective
•To illustrate WSH performance and action for a display of innovation at work
to others in the industry.
•To boost awareness of “Wireless Scaffold”.
•To convince stakeholders that using clamps would have more savings and
have long-term benefits.

2. Agenda
2
• Impact Totality Decision Matrix
• Key Issues to be discussed: Cause & Effect Analysis (Fish Bone Diagram)
• Profile of the Target audience/ stakeholders
• Before Implementation
• After Implementation
• Clamp Profile
• Clamps Advantage (Outline of key & sub-points)
• Cost Savings Analysis/ Resources needed
• Overall Results
• Corporate Social Responsibility

3. Reasons for Choosing Project (Impact Totality Decision Matrix
Analysis)
Criteria
Issues
Productivity
Impact
Customer
Impact
Cost
Impact
Safety
Impact
Health
Impact
Environmental
Impact
Total
Use of Metal
Wires
62 50 50 65 45 75 347
Securing Toe
boards/ Ladders
60 52 55 66 50 59 342
Protruding
Scaffold Tubes
58 60 32 62 42 58 312
Whip-lash of
hose
30 37 35 68 47 57 274
Manual
Handling of
Scaffolding
Materials
66 53 26 47 35 32 259
3

4. 4
Key Issues to discuss: Cause & Effect Analysis (Fish Bone Diagram)
PRODUCTION METHOD MANPOWER
MATERIAL USAGE ENVIRONMENTAL HEALTH
Issues
faced
while
using
binding
wires on
Ladders &
Toe
Boards.
No Standard
Machinery
Available
High Wastage of
Galvanised Steel Wire
Workers have to be educated
for disposing wastes
properly
Some metal wires can be missed
out by dismantling team
Additional man days
required to do
housekeeping affects
productivity
Cost of
Wires
Becomes
Environmental
Hazard as time
passes
Difficulty of
wire maintenance
Potential hazards
arise when handling
wires
Spent binding
wires hazardous
Encourage Recycling
through the
provision of waste
bins

5. 5
Profile of the Target audience/ stakeholders
•Target Audience:
•Middle-age persons
•Directors
•Managers
•Other industry players (scaffolding)
•Profile:
•Decision makers
•Influential persons in companies

6. Typical Tubular Scaffold (BEFORE)
LADDER
TOE BOARD
6

7. LADDER TOE BOARD
Kaoson “Wireless” Scaffold (AFTER)
7

8. LADDER CLAMPS TOE BOARD CLAMPS
“Wireless” Scaffold Clamp Profile
8

9. Superior Brand Perception
Grows Business Prospectus Increases “Share of Wallet” Room for Regional Expansion
Surmountable Goodwill
Greatly Minimizes
Time Spent
Enhance Well-being
of Workers (Reduces
Fatigue, Heat Stroke)
Boosts Productivity &
Efficiency
Becomes Reusable
Conserve Resources
Reduce Green House
Gases,Global Warming
Clamps Over Metal Wires? Why? (Outline of key & sub-points)
Less Protruding
Objects - Cuts
Reduce Tripping
Hazards (Metal
Grating)
Subconsciously Feel
Safer (Scaffold
Outlook)
Prevent Objects
Falling from Height
Solves Housekeeping
Issues
Economics Allow
Higher Rate of
Returns
Traceability of Clamp
Stock
Eliminates Unethical
Practices (Scrap
Metal)
Saves Fuel Costs,
Time & Effort
Justifiable
9

10. Cost Savings Analysis/ Resources needed
Basing on 3 x 3 x 3 m³ Before
(Wire)
Cost After
(Clamp)
Cost % Improvement $ saved
Housekeeping per
scaffold (min)
17 $2.38 11 $1.54 35.29 $0.84
Productivity (min) 90 $12.60 50 $7.00 44.44 $5.60
Wire used (m) 12 $1.68
Clamps used 12 $0.36 79% $1.32 for 27 m³
Total Savings per 27 m³ $7.76
Total Savings per m³ $0.29
10

11. 11
Cost Savings Analysis/ Resources needed
2013 T/ O ($) Estimated 2014 T/O
($)
1 m³ charges ($) 2013 Volume T/ O
(m³)
Cost Savings per year
($)
Cost savings per
month ($)
5,000,000 7.5 666,666 191,604.75 15,967
8,000,000 7.5 1,066,666 309,333.33* 25,777
*Savings allow us to embark on more innovative safety design projects

12. Overall Results
12
• Benefits on housekeeping
• Clamps achieve better overall performance, ergonomics (repetition)
• Time saved
• Economics
• No Observable Protruding Objects Hooked to Reflective Vests
• Solve metal wire issues
• Improve worker’s well being

13. 13
Presented by: Tan Liao Fan
Thank you for your time & attention!