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A SEMINAR ON
DESIGN & ANALYSIS OF
REGENERATIVE BRAKING SYSTEM
UNDER THE GUIDANCE OF
PROF. NILESH SHINDE
Presented by
SHIVDATTA REDEKAR
NITIN SARGAR
SOHAIL SHAIKH
BHARAT WAGH
1
Identification of problem
 Challenges across world on Climate change & Reducing
Carbon Emission
 Automotive industry's challenges- facing strict emission
norms
 The price increase of petroleum based fuel
 Various research and development efforts for energy
conservation & sustainable development methods
2
Literature study
• One third (21 to 24%) energy is
consumed during brake.
• Research by Volkswagen has
shown that a hybrid drive with
both ECE and ICE offers fuel
saving of over 20% compared
purely electric.
• A vehicle operated in the main
city for such vehicles the wastage
of energy by application of brake
is about 60% to 65%.
Fig. shows energy utilization at wheels
for heavy loaded truck and bus
3
Fig. shows energy dissipation
on wheels during braking
Fig. shows the total braking force, regenerative
braking force and braking force on front wheels
ENERGY DISSIPATION IN RBS 4
FINDINGS IN LITERATURE STUDY
 The average efficiency of energy recovery of the system was 66%. (HER)
 Regarding to the energy recovering potential of the system, simulation results
indicated that 32 to 66% of braking energy can be recuperated.
 The variation is due to the losses of load variation.
 High potential of energy recovery and it is worth to apply for commercial
vehicle.
(COURTESY: Journal of Science and Engineering Technology, Vol. 7, No.4, 2011)
5
objectives
 To study the basic design of RBS
 To identify obstacles occurred while implementing RBS
 To analyze RBS in terms of cost effectiveness, feasibility, efficiency
 To carry out simulation in suitable software.
 To validate analyzed result on proposed model by carry out testing
 To evaluate an efficient system for future study.
6
Analysis of Forces acting on vehicles
 The amount of mechanical energy consumed by a vehicle when driving a pre-
specified driving pattern mainly depends on three effects:
 the aerodynamic friction losses
 the rolling friction losses
 the energy dissipated in the brakes.
 The elementary equation that describes the longitudinal dynamics of a road
vehicle has the following form
 M(dv(t)/dt)= Ft(t) − (Fa(t) + Fr(t) + Fg(t))
 The traction force Ft is the force generated by the prime mover minus the force
that is used to accelerate the rotating parts inside the vehicle and minus all friction
losses in the powertrain
7
Aerodynamic friction losses
 Usually, the aerodynamic resistance force Fa is
approximated by simplifying the vehicle to be a prismatic
body with a frontal area Af .
 Fa(v) = ½.q.Af.Cd.v
Figure : Schematic representation of the
forces acting on a vehicle in motion
8
 Rolling friction losses
 • The rolling friction is modeled as
 Fr = Cr.m.g.cos(a)
 rolling friction coefficient Cr depends vehicle speed v, tire pressure p, and road surface
conditions.
 Uphill driving force
The force induced by gravity when driving on a non-horizontal road is conservative and
considerably influences the vehicle behavior. In this text this force will be modeled by the
relationship
Fg = m.g.sin(a)
9
Analysis on vehicle
 2001 Toyota Camry Specifications
 city mileage4: 0.103 Liter/km
 empty mass5: 1420 kg
 CD6: 0.29
 Frontal Area: 2.42 m2
 Coefficient of Rolling Resistance: 0.015
10
Drivetrain Modelling in Simulink 11
Fuel Consumption due to Rolling Resistance
Let's assume the car is carrying one passenger (70 kg) and a full tank
of gas (40 kg).
 Force of rolling resitance=(Coff of rolling resitance)(mass)(g)
=(0.015)(1420+70+30)(9.81)
=223N
 Work done against the rolling resistance=(force of rolling resistance)(distance)
=223*1000
=223KJ
 Energy per liter= amt of joules/amt of lits
Amt of lits = amt of joules/energy per lit
= 892/32
= 0.028L
 Work done against air resitance=1/2*p*Acar *Cdv
=1/2 (1.3*2.42*0.29*1000*14)
=89.4KJ
12
 Efficiency=work output/fuel energy input
 Fuel energy input=Work output/Efficiency
=89.4/25%
=357.6KJ
 Energy per liter=amt of joules/amt of lits
Amt of lits=amt of joules/energy per lit
=357.4/32
=0.011L
 Consumption due repeated acceleration
= total camry fuel consumption-fuel
consumed by rolling resistance –fuel
consumed by air drag
=0.103-0.028-0.01
=0.064 L/KM
This tells us that repeated acceleration is responsible for about 0.064 / 0.103 = 62% of the
city fuel economy.
For regenerative braking system, we could recover 70% of this energy, thereby saving
(70%) (62%) = 43% of the total city fuel economy!
13
METHODOLOGY
Study of
Regenerative
Braking
System
Study of
braking
component
Current
Scenario of
RBS
Literature
review
Developing
drive
schedule in
Simulink
Analysing
forces on
vehicles
Fabrication of
Prototype
Testing
Consult with
guide
Finalize
project
1 2 3 4 5
6 7 8 9 10
14
Result
 Development of drive cycle for vehicle in Simulink
 Potential of recovering 30% of energy (from calculations)
 Improved fuel economy by 7%
15
References
1. http://auto.howstuffworks.com/auto-parts/brakes/brake-types/regenerative-
braking.htm
2. http://www.hybridcars.com/components/regenerative-braking.html
3. http://www.hybridcars.com/related-technologies/hydraulic-hybrids.html
 European Automobile manufacturing association, Economic report for 2007
(9/28/2008)
 Bosch Automotive Handbook – Rev. 7 – John Wiley & sons – (2007)
 Air Resource Board – Estimation of average vehicle average lifetime & miles of
travel - (Sept. 2004)
16

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Presentation

  • 1. A SEMINAR ON DESIGN & ANALYSIS OF REGENERATIVE BRAKING SYSTEM UNDER THE GUIDANCE OF PROF. NILESH SHINDE Presented by SHIVDATTA REDEKAR NITIN SARGAR SOHAIL SHAIKH BHARAT WAGH 1
  • 2. Identification of problem  Challenges across world on Climate change & Reducing Carbon Emission  Automotive industry's challenges- facing strict emission norms  The price increase of petroleum based fuel  Various research and development efforts for energy conservation & sustainable development methods 2
  • 3. Literature study • One third (21 to 24%) energy is consumed during brake. • Research by Volkswagen has shown that a hybrid drive with both ECE and ICE offers fuel saving of over 20% compared purely electric. • A vehicle operated in the main city for such vehicles the wastage of energy by application of brake is about 60% to 65%. Fig. shows energy utilization at wheels for heavy loaded truck and bus 3
  • 4. Fig. shows energy dissipation on wheels during braking Fig. shows the total braking force, regenerative braking force and braking force on front wheels ENERGY DISSIPATION IN RBS 4
  • 5. FINDINGS IN LITERATURE STUDY  The average efficiency of energy recovery of the system was 66%. (HER)  Regarding to the energy recovering potential of the system, simulation results indicated that 32 to 66% of braking energy can be recuperated.  The variation is due to the losses of load variation.  High potential of energy recovery and it is worth to apply for commercial vehicle. (COURTESY: Journal of Science and Engineering Technology, Vol. 7, No.4, 2011) 5
  • 6. objectives  To study the basic design of RBS  To identify obstacles occurred while implementing RBS  To analyze RBS in terms of cost effectiveness, feasibility, efficiency  To carry out simulation in suitable software.  To validate analyzed result on proposed model by carry out testing  To evaluate an efficient system for future study. 6
  • 7. Analysis of Forces acting on vehicles  The amount of mechanical energy consumed by a vehicle when driving a pre- specified driving pattern mainly depends on three effects:  the aerodynamic friction losses  the rolling friction losses  the energy dissipated in the brakes.  The elementary equation that describes the longitudinal dynamics of a road vehicle has the following form  M(dv(t)/dt)= Ft(t) − (Fa(t) + Fr(t) + Fg(t))  The traction force Ft is the force generated by the prime mover minus the force that is used to accelerate the rotating parts inside the vehicle and minus all friction losses in the powertrain 7
  • 8. Aerodynamic friction losses  Usually, the aerodynamic resistance force Fa is approximated by simplifying the vehicle to be a prismatic body with a frontal area Af .  Fa(v) = ½.q.Af.Cd.v Figure : Schematic representation of the forces acting on a vehicle in motion 8
  • 9.  Rolling friction losses  • The rolling friction is modeled as  Fr = Cr.m.g.cos(a)  rolling friction coefficient Cr depends vehicle speed v, tire pressure p, and road surface conditions.  Uphill driving force The force induced by gravity when driving on a non-horizontal road is conservative and considerably influences the vehicle behavior. In this text this force will be modeled by the relationship Fg = m.g.sin(a) 9
  • 10. Analysis on vehicle  2001 Toyota Camry Specifications  city mileage4: 0.103 Liter/km  empty mass5: 1420 kg  CD6: 0.29  Frontal Area: 2.42 m2  Coefficient of Rolling Resistance: 0.015 10
  • 11. Drivetrain Modelling in Simulink 11
  • 12. Fuel Consumption due to Rolling Resistance Let's assume the car is carrying one passenger (70 kg) and a full tank of gas (40 kg).  Force of rolling resitance=(Coff of rolling resitance)(mass)(g) =(0.015)(1420+70+30)(9.81) =223N  Work done against the rolling resistance=(force of rolling resistance)(distance) =223*1000 =223KJ  Energy per liter= amt of joules/amt of lits Amt of lits = amt of joules/energy per lit = 892/32 = 0.028L  Work done against air resitance=1/2*p*Acar *Cdv =1/2 (1.3*2.42*0.29*1000*14) =89.4KJ 12
  • 13.  Efficiency=work output/fuel energy input  Fuel energy input=Work output/Efficiency =89.4/25% =357.6KJ  Energy per liter=amt of joules/amt of lits Amt of lits=amt of joules/energy per lit =357.4/32 =0.011L  Consumption due repeated acceleration = total camry fuel consumption-fuel consumed by rolling resistance –fuel consumed by air drag =0.103-0.028-0.01 =0.064 L/KM This tells us that repeated acceleration is responsible for about 0.064 / 0.103 = 62% of the city fuel economy. For regenerative braking system, we could recover 70% of this energy, thereby saving (70%) (62%) = 43% of the total city fuel economy! 13
  • 14. METHODOLOGY Study of Regenerative Braking System Study of braking component Current Scenario of RBS Literature review Developing drive schedule in Simulink Analysing forces on vehicles Fabrication of Prototype Testing Consult with guide Finalize project 1 2 3 4 5 6 7 8 9 10 14
  • 15. Result  Development of drive cycle for vehicle in Simulink  Potential of recovering 30% of energy (from calculations)  Improved fuel economy by 7% 15
  • 16. References 1. http://auto.howstuffworks.com/auto-parts/brakes/brake-types/regenerative- braking.htm 2. http://www.hybridcars.com/components/regenerative-braking.html 3. http://www.hybridcars.com/related-technologies/hydraulic-hybrids.html  European Automobile manufacturing association, Economic report for 2007 (9/28/2008)  Bosch Automotive Handbook – Rev. 7 – John Wiley & sons – (2007)  Air Resource Board – Estimation of average vehicle average lifetime & miles of travel - (Sept. 2004) 16