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INDITEX
AMANCIO ORTEGA
• Second richest man by Forbes ranking
• The richest man in the world for a few minutes
• $79.1 B net worth
• Local shirtmaker shop hand in A Coruna, Spain
• High Apparel production cost

HISTORY
FOUNDING
1975
LOCAL
EXPANSION
1980
CROSS BORDER
1988
DIGITALIZE
2011
FOUNDING
- Opened first Zara shop in Galicia
- Changed from Zorba to Zara
- Incorporated the following year
- Started opening new store
- Hired José María Castellano to
help improve company’s computing
power
1975
1976
“ What the buyers buy is not
what the customer wants ”
LOCAL
EXPANSION - Opened new store nationally
- Operated stores in all Spanish
cities
- New design and distribution
method
- Inditex was created as holding
company
- Open store in Portugal, first outside
Spain
1980s
1985
1988
CROSS BORDER
- Expanded internationally
- Opening of Zara flagship store
- Inditex issued Initial Public Offering
(IPO)
- 26% of company shares
1990s
2001
DIGITALIZE
- Launched online store in 11
countries
- Extended online store in to US
- Over 2100 stores across 88
countries
2010
2011
Present
BRAND VALUE
• High quality product
• Low price
• Responsiveness
SUPPLY CHAIN STORY
ZARA BUSINESS SYSTEM
DESIGN
DISTRIBUTION
SOURCING
&
MANUFACTURING
RETAILING
DESIGN
PLANNING PHASE
Producing new collection twice a year
Interpreting catwalk trends
Working closely with store manager
DESIGN
PROTOTYPING PHASE
Developing initial sketch
Selecting fabrics and other complements
Setting selling price
Preparing samples
DESIGN
EXECUTION PHASE
Identifying production requirements
Setting a product timeline
SOURCING & MANUFACTURING
SOURCING
Using adaptable raw material
Cooperating with over 200 fabric supplier
SOURCING & MANUFACTURING
MANUFACTURING
60% External manufacturing
- Outsource to Europe, North Africa and Asia
- Basic items
40% Internal manufacturing
- Fashionable items are produce internally
- Produce in small lot, reorder if they sold well
SOURCING & MANUFACTURING
VERTICAL INTEGRATION
Owning 20 factories
Reducing bull whip effect
Efficiently management of its supply chain
- Fabric distributing every 2 weeks using inventory
optimizing models
Just-In-Time using technology
DISTRIBUTION
ORDER FULFILLMENT
Centralize distribution center
Two orders a week during regular period
Three orders a week during sales season
LEAN INVENTORY MANAGEMENT
Majority of clothes are in DC only in few hours
No stock stay over 3 days
Store fulfillment twice a week
DISTRIBUTION
DISTRIBUTION
SHIPMENT
Using third party shipping
Shipment within 2 days
75% of merchandise are shipped by truck
25% of merchandise are shipped by air
RETAILING
MERCHANDISING
Store manager decides which merchandise to order and
which to discontinue
Display on store changes every three to four weeks
Replacing unsold items within a week
RETAILING
STORE OPERATION
Spending 0.3% of revenue on advertising
Spending on refurbishing
Spending on expanding new store
Opening stores in key traffic points worldwide
COMPETITION
SCM Focus Efficiency Strong Supplier
Partnership
Responsiveness
Target Customers People of all ages Trendy customers Young woman
Products Basic items Wide design selection Fashion conscious
items
Manufacturing Mass production Mass production Small quantity batch
production
Outsourcing Outsourcing activities
including manufacturing
100% Outsourcing Vertical Integration
(Design-Manufacture-
Retail)
R&D Strategy Functional Materials Special collaborated
design items
Trendy designs
Inventory Control Bulk in stock, Long
supplementation cycle
80% Stock advanced in
retail store, 20% based
on market trend
Lean Inventory, Short
supplementation cycle
LESSON LEARNT
LESSON LEARNT
Success comes with agility and flexibility
• Agile Methodology ( Responsiveness )
• Vertical Integration
LESSON LEARNT
Change Risk to Opportunity
• Be Fast and Furious
• Air Freight
• Fast Cycle time
• Be Different
• Diseconomy of Scales
• No Advertising
LESSON LEARNT
Data is important for every industry
• Decision Making
• Forecasting
LESSON LEARNT
Amancio Ortega in short
“He decided to fight to the top relying on pure
innovation. He found a great balance between
quality and price, shortened the shelf life of his
product by speeding up the design process,
selected prime locations for his stores and
extended their operating hours, and all of this
was done with the goal of attracting the casual
shopper. He made it all happen”
Q&A
Do you think ZARA’s supply chain
strategies have any disadvantage,
why?
The disadvantage of Zara's supply chain is that
since Zara owned all the channels of supply
chain, resulting in making the expansion
difficulty. As all system are tied together as a
vertical integration, one change in a supply
chain can lead to the major system restructure.
Q&A
Why has no one copied ZARA
business model?
As Zara have control over the whole
supply chain while others company rely
mainly on outsourcing. Zara is able to
take advantage of diseconomy of scale
for better responsiveness while remain
cost efficient.
Credits
• Images are from www.sites.google.com
THANK YOU

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Zara Supply Chain Case Study

  • 1.
  • 3. AMANCIO ORTEGA • Second richest man by Forbes ranking • The richest man in the world for a few minutes • $79.1 B net worth • Local shirtmaker shop hand in A Coruna, Spain • High Apparel production cost

  • 5. FOUNDING - Opened first Zara shop in Galicia - Changed from Zorba to Zara - Incorporated the following year - Started opening new store - Hired José María Castellano to help improve company’s computing power 1975 1976 “ What the buyers buy is not what the customer wants ”
  • 6. LOCAL EXPANSION - Opened new store nationally - Operated stores in all Spanish cities - New design and distribution method - Inditex was created as holding company - Open store in Portugal, first outside Spain 1980s 1985 1988
  • 7. CROSS BORDER - Expanded internationally - Opening of Zara flagship store - Inditex issued Initial Public Offering (IPO) - 26% of company shares 1990s 2001
  • 8. DIGITALIZE - Launched online store in 11 countries - Extended online store in to US - Over 2100 stores across 88 countries 2010 2011 Present
  • 9. BRAND VALUE • High quality product • Low price • Responsiveness
  • 12. DESIGN PLANNING PHASE Producing new collection twice a year Interpreting catwalk trends Working closely with store manager
  • 13. DESIGN PROTOTYPING PHASE Developing initial sketch Selecting fabrics and other complements Setting selling price Preparing samples
  • 14. DESIGN EXECUTION PHASE Identifying production requirements Setting a product timeline
  • 15. SOURCING & MANUFACTURING SOURCING Using adaptable raw material Cooperating with over 200 fabric supplier
  • 16. SOURCING & MANUFACTURING MANUFACTURING 60% External manufacturing - Outsource to Europe, North Africa and Asia - Basic items 40% Internal manufacturing - Fashionable items are produce internally - Produce in small lot, reorder if they sold well
  • 17. SOURCING & MANUFACTURING VERTICAL INTEGRATION Owning 20 factories Reducing bull whip effect Efficiently management of its supply chain - Fabric distributing every 2 weeks using inventory optimizing models Just-In-Time using technology
  • 18. DISTRIBUTION ORDER FULFILLMENT Centralize distribution center Two orders a week during regular period Three orders a week during sales season
  • 19. LEAN INVENTORY MANAGEMENT Majority of clothes are in DC only in few hours No stock stay over 3 days Store fulfillment twice a week DISTRIBUTION
  • 20. DISTRIBUTION SHIPMENT Using third party shipping Shipment within 2 days 75% of merchandise are shipped by truck 25% of merchandise are shipped by air
  • 21. RETAILING MERCHANDISING Store manager decides which merchandise to order and which to discontinue Display on store changes every three to four weeks Replacing unsold items within a week
  • 22. RETAILING STORE OPERATION Spending 0.3% of revenue on advertising Spending on refurbishing Spending on expanding new store Opening stores in key traffic points worldwide
  • 24. SCM Focus Efficiency Strong Supplier Partnership Responsiveness Target Customers People of all ages Trendy customers Young woman Products Basic items Wide design selection Fashion conscious items Manufacturing Mass production Mass production Small quantity batch production Outsourcing Outsourcing activities including manufacturing 100% Outsourcing Vertical Integration (Design-Manufacture- Retail) R&D Strategy Functional Materials Special collaborated design items Trendy designs Inventory Control Bulk in stock, Long supplementation cycle 80% Stock advanced in retail store, 20% based on market trend Lean Inventory, Short supplementation cycle
  • 26. LESSON LEARNT Success comes with agility and flexibility • Agile Methodology ( Responsiveness ) • Vertical Integration
  • 27. LESSON LEARNT Change Risk to Opportunity • Be Fast and Furious • Air Freight • Fast Cycle time • Be Different • Diseconomy of Scales • No Advertising
  • 28. LESSON LEARNT Data is important for every industry • Decision Making • Forecasting
  • 29. LESSON LEARNT Amancio Ortega in short “He decided to fight to the top relying on pure innovation. He found a great balance between quality and price, shortened the shelf life of his product by speeding up the design process, selected prime locations for his stores and extended their operating hours, and all of this was done with the goal of attracting the casual shopper. He made it all happen”
  • 30. Q&A Do you think ZARA’s supply chain strategies have any disadvantage, why?
  • 31. The disadvantage of Zara's supply chain is that since Zara owned all the channels of supply chain, resulting in making the expansion difficulty. As all system are tied together as a vertical integration, one change in a supply chain can lead to the major system restructure.
  • 32. Q&A Why has no one copied ZARA business model?
  • 33. As Zara have control over the whole supply chain while others company rely mainly on outsourcing. Zara is able to take advantage of diseconomy of scale for better responsiveness while remain cost efficient.
  • 34. Credits • Images are from www.sites.google.com