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             The pTs Advantage



                 Pittsburgh Tubular
                     Shafting Inc

06/05/12                              1
About PTS

       •   Pittsburgh Tubular Shafting, Inc. ("PTS")
           designs, manufactures, and engages in research
           and development projects relating to tubular
           products.
       •   PTS holds a patent on its tubular fan shaft
           product supplied to the HVAC industry and
           has gained a position in the tubular roll market
           with an innovative single piece roll used in the
           agricultural, glass, board and papers, furnace,
           textile, printing, and specialty machine
           industries.
06/05/12                                              2
About PTS

•   Pittsburgh Tubular Shafting also designs and
    manufactures original equipment components
    for the automotive (truck) industry for both on
    and off highway manufacturers and holds a
    patent on a telescoping steering column.
•   The PTS approach is to design and
    manufacture tubular parts to a near net shape,
    including the finishing to the net shape
    required.
06/05/12                                              3
Design Features

           •   PTS has developed extensive data
               relative to the forging or swaging
               of journals integral to the tube,
               used as the shaft or roll body.
           •   Micrographic analysts and
               destructive testing have validated
               strength increased in the forged end
               section resulting in dramatic grain
               refinement of the steel structure
               affording greater toughness
               characteristics typical of the
               forging process
           •   X-ray defraction analysis records
               no residual stresses for the PTS
               process which aids holding close
               tolerances during the further
               processing of PTS shafting.
06/05/12                                         4
Design Features

•   Complete metallurgical
    data regarding the
    integrity of the process
    and product is available
    on request by an
    authorized customer
    representative that
    guarantees to review the
    data in the best interest of
    PTS


06/05/12                                         5
Overview

•   Shafts made using our one piece rotary
    forged tubular design eliminate costly welds
•   Excessive machining is reduced
•   Excess weight is greatly reduced.
•   25 Degree shafts
•   60 Degree shafts
•   Upset Shafts
06/05/12                                       6
Benefits For You
•   Eliminate difficult alignment of multiple bearings on solid
    shafting.
•   Eliminate exposure of bearings to wet air streams that
    result in subsequent fan shaft failure.
•   Eliminate the high cost of solid shafting and multiple drive
    and bearing arrangements.
•   Eliminate internal structural support members that hinder
    correct air flow patterns and are costly to fabricate and
    install.
•   Eliminate multiple stocking of fans with various bore
    sizes.

06/05/12                                                       7
Features & Benefits

•   No weld to fatigue and
    break.
•   Less labor to
    manufacture a cost
    saving to you our
    customer.




06/05/12                                8
Why Pittsburgh Tubular Shafting?

                     •   1st with the quality that the
                         shafting industry demands
                     •   Integral swaged journal design
                     •   Extra heavy journal on the
                         drive end to assure maximum
                         torsional strength
                     •   Practical tolerances
                     •   Balanced to perform
                     •   Compensation for static-kinetic
                         and
                         2 plane dynamic unbalance are
                         standard PTS design


06/05/12                                               9
Why Pittsburgh Tubular Shafting?

           •   Insures straight thru-production
           •   All balance weights are applied internally
           •   No obstructions to slow assembly
           •   Exclusive "Rigitized" shaft design
           •   The standard PTS shaft is injected with near weightless
               urethane foam, forming a solid core.
           •   This foamed in place urethane dampens the resonant
               frequency of the PTS's shaft increasing its natural
               frequency or critical speed up to 20% — a safety factor for
               your equipment design.
           •   Suitable for temperatures to 350°F

06/05/12                                                           10
Rigitizing Fan Shafts
                About "Rigitizing"

                •   PTS makes no guarantees as to the
                    value of 'Rigitizing' relative to
                    increasing the critical speed of any
                    shaft but suggests the process as a
                    'safety factor' since it is not used in
                    the formulation for selections.
                •   Testing done to date reveals little
                    difference on small diameter
                    shafting but increases in value, as
                    the diameter and length increase. It
                    also varies with the wall thickness
                    of the part and the material.




06/05/12                                               11
Fan Dimensions and Specifications




           See Website at WWW.ptsco.com for dimensions




06/05/12                                                 12
Fan Shaft Options

Grinding
Centerless ground to close tolerances

Coatings
Rubber vulcanized coating to your specifications or 20-30 mil elastomeric
polyurethane.
Other specialized coatings or finishes: Shot or grit blasted finish
Zinc plating
Cadmium plating
Chrome - nickel chrome
Finishes - any spray coating hydraulically applied - primers - rubberized epoxies -
enamels - cold galvanized spray




       06/05/12                                                                       13
Fan Shaft Options

           Alloys
           Aluminum - Copper - Stainless & Alloy Steel grades available.




           Welding Options
           Overlay - Attachments - Stainless - Complete fixtured automatic set-ups -
           Repair capabilities on worn shafting or rolls.

06/05/12                                                                         14
Fan Shaft Options


Higher Strengths or Hardness - case heat treatment on std. C1020 grade or an alloy overlay
prior to forging affords higher hardness and strength wall tube, etc.




Repair Capabilities
Repairs to most any type alloy or size of worn shafting or furnace conveyor rolls including
weld overlay, replacement parts, remachining, straightening and dynamic balancing.




    06/05/12                                                                         15
SINGLE PIECE ROTARY
                     FORGED DESIGN

    Pittsburgh Tubular Shafting has achieved a technology
       leadership position with its hollow drive shaft line




06/05/12                                                 16
SINGLE PIECE ROTARY
                FORGED DESIGN




06/05/12                     17
SWAGING - Tube Swaging


Swaging is a process that is used
  to reduce or increase the
  diameter of tubes. A swaged
  piece created by placing the
  tube inside a die that applies
  compressive force by
  hammering radially.




   06/05/12                         18
SWAGING - Tube Swaging

Swaging can be further expanded by
placing a mandrel inside the tube and
applying radial compressive forces on
the outer diameter.
Thus, through the swage process, the
inner tube diameter can be a different
shape, for example a hexagon, and the
outer is still circular.




   06/05/12                              19
CUSTOM END FORMING
•   End Milling - Metric or
    Imperial Slots to ASTM or DIN
    standards
•   Key slotting - Metric or
    Imperial Slots to ASTM or DIN
    standards
•   Round to Square
•   Square to Round
•   Thru Holes
•   Center Holes
•   Internal threads
•   External Threads
•   Splines


06/05/12                            20
CUSTOM END FORMING

                   •   We also offer other
                       shapes on ends as a
                       special request




06/05/12                                     21
Our Specialty!

•   On-Time Delivery
•   No minimum quantity
    for fast shipment.
•   Breakdown service on
    single shaft orders.
•   P.T.S. offers
    computerized shaft
    selections.



06/05/12                                22
Contact Us

•   WWW.ptsco.com
•   Represented in
    Ontario by RGW
    Sales Canada
•    phone 905-296-2039
    cell 289-339-3644
•   www.rgwsalescanada.
    com

06/05/12                           23

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PTS Advantage: Design, Manufacturing and Benefits of PTS Tubular Shafting

  • 1. Your Logo Here The pTs Advantage Pittsburgh Tubular Shafting Inc 06/05/12 1
  • 2. About PTS • Pittsburgh Tubular Shafting, Inc. ("PTS") designs, manufactures, and engages in research and development projects relating to tubular products. • PTS holds a patent on its tubular fan shaft product supplied to the HVAC industry and has gained a position in the tubular roll market with an innovative single piece roll used in the agricultural, glass, board and papers, furnace, textile, printing, and specialty machine industries. 06/05/12 2
  • 3. About PTS • Pittsburgh Tubular Shafting also designs and manufactures original equipment components for the automotive (truck) industry for both on and off highway manufacturers and holds a patent on a telescoping steering column. • The PTS approach is to design and manufacture tubular parts to a near net shape, including the finishing to the net shape required. 06/05/12 3
  • 4. Design Features • PTS has developed extensive data relative to the forging or swaging of journals integral to the tube, used as the shaft or roll body. • Micrographic analysts and destructive testing have validated strength increased in the forged end section resulting in dramatic grain refinement of the steel structure affording greater toughness characteristics typical of the forging process • X-ray defraction analysis records no residual stresses for the PTS process which aids holding close tolerances during the further processing of PTS shafting. 06/05/12 4
  • 5. Design Features • Complete metallurgical data regarding the integrity of the process and product is available on request by an authorized customer representative that guarantees to review the data in the best interest of PTS 06/05/12 5
  • 6. Overview • Shafts made using our one piece rotary forged tubular design eliminate costly welds • Excessive machining is reduced • Excess weight is greatly reduced. • 25 Degree shafts • 60 Degree shafts • Upset Shafts 06/05/12 6
  • 7. Benefits For You • Eliminate difficult alignment of multiple bearings on solid shafting. • Eliminate exposure of bearings to wet air streams that result in subsequent fan shaft failure. • Eliminate the high cost of solid shafting and multiple drive and bearing arrangements. • Eliminate internal structural support members that hinder correct air flow patterns and are costly to fabricate and install. • Eliminate multiple stocking of fans with various bore sizes. 06/05/12 7
  • 8. Features & Benefits • No weld to fatigue and break. • Less labor to manufacture a cost saving to you our customer. 06/05/12 8
  • 9. Why Pittsburgh Tubular Shafting? • 1st with the quality that the shafting industry demands • Integral swaged journal design • Extra heavy journal on the drive end to assure maximum torsional strength • Practical tolerances • Balanced to perform • Compensation for static-kinetic and 2 plane dynamic unbalance are standard PTS design 06/05/12 9
  • 10. Why Pittsburgh Tubular Shafting? • Insures straight thru-production • All balance weights are applied internally • No obstructions to slow assembly • Exclusive "Rigitized" shaft design • The standard PTS shaft is injected with near weightless urethane foam, forming a solid core. • This foamed in place urethane dampens the resonant frequency of the PTS's shaft increasing its natural frequency or critical speed up to 20% — a safety factor for your equipment design. • Suitable for temperatures to 350°F 06/05/12 10
  • 11. Rigitizing Fan Shafts About "Rigitizing" • PTS makes no guarantees as to the value of 'Rigitizing' relative to increasing the critical speed of any shaft but suggests the process as a 'safety factor' since it is not used in the formulation for selections. • Testing done to date reveals little difference on small diameter shafting but increases in value, as the diameter and length increase. It also varies with the wall thickness of the part and the material. 06/05/12 11
  • 12. Fan Dimensions and Specifications See Website at WWW.ptsco.com for dimensions 06/05/12 12
  • 13. Fan Shaft Options Grinding Centerless ground to close tolerances Coatings Rubber vulcanized coating to your specifications or 20-30 mil elastomeric polyurethane. Other specialized coatings or finishes: Shot or grit blasted finish Zinc plating Cadmium plating Chrome - nickel chrome Finishes - any spray coating hydraulically applied - primers - rubberized epoxies - enamels - cold galvanized spray 06/05/12 13
  • 14. Fan Shaft Options Alloys Aluminum - Copper - Stainless & Alloy Steel grades available. Welding Options Overlay - Attachments - Stainless - Complete fixtured automatic set-ups - Repair capabilities on worn shafting or rolls. 06/05/12 14
  • 15. Fan Shaft Options Higher Strengths or Hardness - case heat treatment on std. C1020 grade or an alloy overlay prior to forging affords higher hardness and strength wall tube, etc. Repair Capabilities Repairs to most any type alloy or size of worn shafting or furnace conveyor rolls including weld overlay, replacement parts, remachining, straightening and dynamic balancing. 06/05/12 15
  • 16. SINGLE PIECE ROTARY FORGED DESIGN Pittsburgh Tubular Shafting has achieved a technology leadership position with its hollow drive shaft line 06/05/12 16
  • 17. SINGLE PIECE ROTARY FORGED DESIGN 06/05/12 17
  • 18. SWAGING - Tube Swaging Swaging is a process that is used to reduce or increase the diameter of tubes. A swaged piece created by placing the tube inside a die that applies compressive force by hammering radially. 06/05/12 18
  • 19. SWAGING - Tube Swaging Swaging can be further expanded by placing a mandrel inside the tube and applying radial compressive forces on the outer diameter. Thus, through the swage process, the inner tube diameter can be a different shape, for example a hexagon, and the outer is still circular. 06/05/12 19
  • 20. CUSTOM END FORMING • End Milling - Metric or Imperial Slots to ASTM or DIN standards • Key slotting - Metric or Imperial Slots to ASTM or DIN standards • Round to Square • Square to Round • Thru Holes • Center Holes • Internal threads • External Threads • Splines 06/05/12 20
  • 21. CUSTOM END FORMING • We also offer other shapes on ends as a special request 06/05/12 21
  • 22. Our Specialty! • On-Time Delivery • No minimum quantity for fast shipment. • Breakdown service on single shaft orders. • P.T.S. offers computerized shaft selections. 06/05/12 22
  • 23. Contact Us • WWW.ptsco.com • Represented in Ontario by RGW Sales Canada • phone 905-296-2039 cell 289-339-3644 • www.rgwsalescanada. com 06/05/12 23