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SOP’s and Electronic Batch
Records for Production
Compared
Robert Pochadt,
InstantGMP
SOP’s and EBR’s are often confused
• Per ICH(International Council on Harmonization), an SOP is a detailed,
written instruction to achieve uniformity of the performance of a
specific function. They are informed by the mandating guidelines of
regulatory entities.
• Electronic Batch Records provide the structure and means for
automatically compiling batch production data into an electronic
format.
• Most of the confusion comes from those entering regulated domains
for the first time, or within domains where the regulations are in the
process of completion
FDA, CDPH, etc. require SOPs for
Compliance
• Define requirements as
referenced by regulatory
authority guidelines, e.g.,
21 CFR Part 111.15 for
sanitation of physical plant
and grounds
• Should be available and
complete for regulatory
audits, etc.
• Should be read,
understood, and followed
by all applicable company
roles
SOP’s differ from EBR
Manufacturing Instructions
• SOP = regulatory directive for uniformity
• Manufacturing Instructions = process steps
in an Electronic Batch Record that transitions
(creates, extracts, packages, etc. ) a product
• Manufacturing instructions must follow
applicable SOP’s
SOP’s are especially effective when linked into
Electronic Batch Records
SOP-EBR LINKAGE BENEFITS
• Operations teams can easily check for
required action steps to complete during
real time production
• Production documentation clearly
illustrates connection to the regulatory
”mother lode” for an auditing entity,
customer, prospective contract agreement,
etc.
SOP Content Behind the Hyperlink………..
SOP’s and Electronic Batch Records work
together; both need direction and care
• Worksteps should be aligned to the guidelines when creating
production procedures in a Master Production Record
• Additions and revisions for your SOP’s and EBR’s should be tracked
• Batch record and SOP training for your teams should be recorded and
kept up to date.
• Timely ‘review and revise’ sessions can prove helpful if SOP’s and
EBR’s are configurable.

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SOPs vs EBR Manufacturing Instructions

  • 1. SOP’s and Electronic Batch Records for Production Compared Robert Pochadt, InstantGMP
  • 2. SOP’s and EBR’s are often confused • Per ICH(International Council on Harmonization), an SOP is a detailed, written instruction to achieve uniformity of the performance of a specific function. They are informed by the mandating guidelines of regulatory entities. • Electronic Batch Records provide the structure and means for automatically compiling batch production data into an electronic format. • Most of the confusion comes from those entering regulated domains for the first time, or within domains where the regulations are in the process of completion
  • 3. FDA, CDPH, etc. require SOPs for Compliance • Define requirements as referenced by regulatory authority guidelines, e.g., 21 CFR Part 111.15 for sanitation of physical plant and grounds • Should be available and complete for regulatory audits, etc. • Should be read, understood, and followed by all applicable company roles
  • 4. SOP’s differ from EBR Manufacturing Instructions • SOP = regulatory directive for uniformity • Manufacturing Instructions = process steps in an Electronic Batch Record that transitions (creates, extracts, packages, etc. ) a product • Manufacturing instructions must follow applicable SOP’s
  • 5. SOP’s are especially effective when linked into Electronic Batch Records SOP-EBR LINKAGE BENEFITS • Operations teams can easily check for required action steps to complete during real time production • Production documentation clearly illustrates connection to the regulatory ”mother lode” for an auditing entity, customer, prospective contract agreement, etc.
  • 6. SOP Content Behind the Hyperlink………..
  • 7. SOP’s and Electronic Batch Records work together; both need direction and care • Worksteps should be aligned to the guidelines when creating production procedures in a Master Production Record • Additions and revisions for your SOP’s and EBR’s should be tracked • Batch record and SOP training for your teams should be recorded and kept up to date. • Timely ‘review and revise’ sessions can prove helpful if SOP’s and EBR’s are configurable.

Editor's Notes

  1. The staff at InstantGMP prepared the GMP for Dietary Supplements Compliance Series of presentations to focus on good manufacturing practices and GMP compliance for dietary supplements manufacturing. These are brought to you by our quality and manufacturing experts in the hope that it will help you avoid any GMP compliance issues in your shop. This presentation will address the flow of GMP processes.
  2. Implementing a quality system for Good Manufacturing Practices is required by the FDA. Their regulations are written in very general terms so they have to interpreted for each type of manufacturing operation. The interpretation shows up in the policies and standard operating procedures that are written by or for the manufacturing company. The electronic batch record software and SOPs from InstantGMP provide the foundation for a total quality system.