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PORTFOLIO	
  
BY	
  
RAVISH	
  SHARMA	
  
 
	
  
	
  
FOURTH	
  YEAR	
  CAPSTONE	
  PROJECT	
  	
  
	
  
BOOMBARDIER	
  AEROSPACE	
  FLEXIBLE	
  WORK	
  CENTRE	
  
	
  
PROBLEM	
  STATEMENT	
  	
  
To	
  design	
  and	
  refurbish	
  a	
  new	
  flexible	
  work	
  center	
  that	
  is	
  able	
  to	
  assemble	
  all	
  different	
  
series	
  (Global	
  6000,	
  7000)	
  of	
  aircraft	
  in	
  a	
  single	
  assembly	
  line.	
  
	
  
DESIGN	
  STATEMENT	
  	
  
The	
  purpose	
  of	
  this	
  project	
  was	
  to	
  solve	
  Bombardier	
  Aerospace’s	
  assembly	
  line	
  problem.	
  	
  
Bombardier	
  Aerospace	
  uses	
  different	
  assembly	
  workstations	
  and	
  devices	
  to	
  assemble	
  
different	
  types/series	
  of	
  aircrafts,	
  which	
  causes	
  many	
  troubles	
  with	
  time	
  management	
  
and	
  availability	
  of	
  a	
  free	
  assembly	
  line.	
  Our	
  goal	
  was	
  to	
  make	
  such	
  work	
  stations	
  that	
  
provides	
  more	
  flexibility	
  in	
  terms	
  of	
  accommodating	
  different	
  series	
  of	
  aircrafts	
  into	
  all	
  
assembly	
  lines	
  and	
  provided	
  more	
  mobility	
  around	
  the	
  fuselage	
  without	
  actually	
  having	
  
to	
  move	
  aircraft’s	
  position.	
  	
  
	
  
RESULT	
  	
  
We	
  built	
  a	
  workstation	
  with	
  many	
  new	
  features.	
  The	
  thought	
  process	
  lead	
  to	
  the	
  realization	
  
that	
  the	
  two	
  biggest	
  changes	
  that	
  could	
  exist	
  in	
  a	
  different	
  aircraft	
  would	
  be	
  the	
  width	
  and	
  the	
  
height.	
  So	
  we	
  provided	
  height	
  adjustment	
  using	
  rack	
  and	
  pinion	
  assembly	
  and	
  extendable	
  
platforms	
  to	
  provide	
  width	
  adjustment.	
  	
  
	
  
	
  
 
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
  
SECOND	
  YEAR	
  DESIGN	
  PROJECT	
  1	
  
	
  
ETCHING	
  PRESS	
  
	
  
PROBLEM	
  STATEMENT	
  
To	
  design	
  new	
  small	
  intaglio	
  etching	
  press	
  on	
  Autodesk	
  Inventor	
  tweaking	
  the	
  already	
  
existing	
  for	
  better	
  performance	
  with	
  minute	
  details	
  provided	
  by	
  the	
  professor.	
  
	
  
DESIGN	
  SOLUTION	
  
I	
   suggested	
   to	
   add	
   laser	
   sensors	
   right	
   in	
   the	
   beginning	
   of	
   the	
   rollers	
   where	
   the	
   sheet	
  
enters	
  which	
  detects	
  the	
  presence	
  of	
  sheet	
  metal	
  which	
  further	
  leads	
  to	
  motorized	
  rollers	
  
rotating	
  at	
  certain	
  speed	
  to	
  deliver	
  faster	
  prints.	
  
	
  
RESULT	
  
	
  
 
	
  
	
  
SECOND	
  YEAR	
  DESIGN	
  PROJECT	
  2	
  
	
  
MOTORISED	
  TROLLEY	
  
	
  
PROBLEM	
  STATEMENT	
  
To	
  design	
  test	
  and	
  build	
  prototype	
  for	
  a	
  trolley	
  that	
  can	
  carry	
  a	
  standard	
  sized	
  oxygen	
  
cylinder	
  upstairs	
  in	
  hospitals.	
  
	
  
DESIGN	
  SOLUTION	
  
A	
   conventional	
   trolley	
   design	
   with	
   a	
   Tri-­‐Star	
   wheel	
   assembly	
   was	
   proposed	
   after	
   a	
  
number	
  of	
  sessions	
  of	
  brainstorming.	
  The	
  applicability,	
  practicality	
  cost	
  and	
  the	
  case	
  of	
  
building	
  was	
  considered	
  along	
  with	
  the	
  design	
  being	
  interactive.	
  The	
  team	
  was	
  divided	
  in	
  
3	
  subgroups	
  to	
  make	
  the	
  process	
  more	
  efficient.	
  
	
  
RESULT	
  
The	
  design	
  was	
  awarded	
  the	
  second	
  best	
  design	
  among	
  56	
  teams.	
  
	
  
	
  
	
  
	
  
 
	
  
	
  
	
  
	
  
	
  
INITIATION	
  
I	
  joined	
  McMaster	
  Solar	
  Car	
  Project	
  in	
  the	
  beginning	
  of	
  the	
  third	
  year.	
  The	
  team	
  at	
  that	
  
time	
  as	
  in	
  a	
  process	
  of	
  building	
  the	
  all	
  new	
  car	
  after	
  four	
  years	
  of	
  gap.	
  After	
  going	
  into	
  
couple	
  of	
  meetings	
  I	
  was	
  asked	
  to	
  lead	
  the	
  chassis,	
  which	
  is	
  a	
  sub-­‐group	
  of	
  mechanical	
  
team.	
   First	
   few	
   weeks	
   were	
   more	
   like	
   a	
   catch	
   up	
   time	
   for	
   me	
   knowing	
   how	
   to	
   team	
  
functions	
  and	
  what	
  are	
  the	
  expectations	
  and	
  deadlines.	
  There	
  were	
  Gantt	
  chart	
  meetings	
  
conducted	
  which	
  gave	
  us	
  a	
  clear	
  insight	
  of	
  the	
  tasks	
  and	
  the	
  deadlines.	
  
	
  
PROJECTS	
  
The	
  projects	
  I	
  am	
  entitled	
  to	
  work	
  on	
  are	
  typically	
  based	
  on	
  the	
  chassis	
  of	
  the	
  car.	
  The	
  
design	
  that	
  is	
  being	
  used	
  is	
  an	
  alternation	
  and	
  revision	
  of	
  the	
  design	
  used	
  in	
  earlier	
  cars.	
  
My	
  main	
  duties	
  include:	
  
Ø Analyzing	
  the	
  design	
  of	
  the	
  chassis	
  and	
  make	
  amendments.	
  
Ø Work	
  on	
  suspension	
  installation	
  points	
  and	
  positioning	
  of	
  the	
  steering	
  rack	
  and	
  
pinion	
  column.	
  
Ø Perform	
  Finite	
  element	
  Analysis	
  (FEA)	
  
Ø Estimate	
  the	
  amount	
  of	
  metal	
  required	
  to	
  make	
  the	
  chassis.	
  This	
  includes	
  working	
  
with	
  the	
  business	
  and	
  manufacturing	
  team..	
  
	
  
	
  
	
  
 
	
  
	
  
	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  THIRD	
  YEAR	
  DESIGN	
  PROJECT	
  
	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  ROBOWALKER	
  
	
  
PROBLEM	
  STATEMENT	
  
To	
  design	
  and	
  compute	
  a	
  project	
  that	
  aids	
  common	
  man’s	
  problem	
  in	
  the	
  present	
  world.	
  
	
  
DESIGN	
  STATEMENT	
  
	
  The	
  purpose	
  of	
  this	
  device,	
  called	
  the	
  Robowalker,	
  is	
  to	
  assist	
  people	
  who	
  have	
  trouble	
  
walking,	
  such	
  as	
  paraplegics	
  or	
  the	
  elderly.	
  The	
  device	
  would	
  be	
  design	
  to	
  assist	
  people	
  in	
  
carrying	
  approximately	
  60%	
  of	
  their	
  body	
  weight	
  to	
  take	
  stress	
  off	
  of	
  leg	
  joints,	
  muscles	
  
and	
  bones	
  by	
  providing	
  a	
  torque	
  at	
  the	
  knee	
  joint.	
  Although,	
  the	
  control	
  system	
  part	
  was	
  
not	
  in	
  the	
  scope	
  of	
  this	
  project.	
  	
  
	
  
RESULT	
  
We	
  successfully	
  created	
  an	
  AutoCAD	
  assembly	
  to	
  demonstrate	
  the	
  full	
  idea	
  behind	
  the	
  
project.	
  
	
   	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
  
	
  

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Portfolio - Sheetanshu Tyagi
 

Portfolio

  • 2.       FOURTH  YEAR  CAPSTONE  PROJECT       BOOMBARDIER  AEROSPACE  FLEXIBLE  WORK  CENTRE     PROBLEM  STATEMENT     To  design  and  refurbish  a  new  flexible  work  center  that  is  able  to  assemble  all  different   series  (Global  6000,  7000)  of  aircraft  in  a  single  assembly  line.     DESIGN  STATEMENT     The  purpose  of  this  project  was  to  solve  Bombardier  Aerospace’s  assembly  line  problem.     Bombardier  Aerospace  uses  different  assembly  workstations  and  devices  to  assemble   different  types/series  of  aircrafts,  which  causes  many  troubles  with  time  management   and  availability  of  a  free  assembly  line.  Our  goal  was  to  make  such  work  stations  that   provides  more  flexibility  in  terms  of  accommodating  different  series  of  aircrafts  into  all   assembly  lines  and  provided  more  mobility  around  the  fuselage  without  actually  having   to  move  aircraft’s  position.       RESULT     We  built  a  workstation  with  many  new  features.  The  thought  process  lead  to  the  realization   that  the  two  biggest  changes  that  could  exist  in  a  different  aircraft  would  be  the  width  and  the   height.  So  we  provided  height  adjustment  using  rack  and  pinion  assembly  and  extendable   platforms  to  provide  width  adjustment.        
  • 3.                  
  • 4.       SECOND  YEAR  DESIGN  PROJECT  1     ETCHING  PRESS     PROBLEM  STATEMENT   To  design  new  small  intaglio  etching  press  on  Autodesk  Inventor  tweaking  the  already   existing  for  better  performance  with  minute  details  provided  by  the  professor.     DESIGN  SOLUTION   I   suggested   to   add   laser   sensors   right   in   the   beginning   of   the   rollers   where   the   sheet   enters  which  detects  the  presence  of  sheet  metal  which  further  leads  to  motorized  rollers   rotating  at  certain  speed  to  deliver  faster  prints.     RESULT    
  • 5.       SECOND  YEAR  DESIGN  PROJECT  2     MOTORISED  TROLLEY     PROBLEM  STATEMENT   To  design  test  and  build  prototype  for  a  trolley  that  can  carry  a  standard  sized  oxygen   cylinder  upstairs  in  hospitals.     DESIGN  SOLUTION   A   conventional   trolley   design   with   a   Tri-­‐Star   wheel   assembly   was   proposed   after   a   number  of  sessions  of  brainstorming.  The  applicability,  practicality  cost  and  the  case  of   building  was  considered  along  with  the  design  being  interactive.  The  team  was  divided  in   3  subgroups  to  make  the  process  more  efficient.     RESULT   The  design  was  awarded  the  second  best  design  among  56  teams.          
  • 6.             INITIATION   I  joined  McMaster  Solar  Car  Project  in  the  beginning  of  the  third  year.  The  team  at  that   time  as  in  a  process  of  building  the  all  new  car  after  four  years  of  gap.  After  going  into   couple  of  meetings  I  was  asked  to  lead  the  chassis,  which  is  a  sub-­‐group  of  mechanical   team.   First   few   weeks   were   more   like   a   catch   up   time   for   me   knowing   how   to   team   functions  and  what  are  the  expectations  and  deadlines.  There  were  Gantt  chart  meetings   conducted  which  gave  us  a  clear  insight  of  the  tasks  and  the  deadlines.     PROJECTS   The  projects  I  am  entitled  to  work  on  are  typically  based  on  the  chassis  of  the  car.  The   design  that  is  being  used  is  an  alternation  and  revision  of  the  design  used  in  earlier  cars.   My  main  duties  include:   Ø Analyzing  the  design  of  the  chassis  and  make  amendments.   Ø Work  on  suspension  installation  points  and  positioning  of  the  steering  rack  and   pinion  column.   Ø Perform  Finite  element  Analysis  (FEA)   Ø Estimate  the  amount  of  metal  required  to  make  the  chassis.  This  includes  working   with  the  business  and  manufacturing  team..        
  • 7.                                                                                                                THIRD  YEAR  DESIGN  PROJECT                                                                                                                                        ROBOWALKER     PROBLEM  STATEMENT   To  design  and  compute  a  project  that  aids  common  man’s  problem  in  the  present  world.     DESIGN  STATEMENT    The  purpose  of  this  device,  called  the  Robowalker,  is  to  assist  people  who  have  trouble   walking,  such  as  paraplegics  or  the  elderly.  The  device  would  be  design  to  assist  people  in   carrying  approximately  60%  of  their  body  weight  to  take  stress  off  of  leg  joints,  muscles   and  bones  by  providing  a  torque  at  the  knee  joint.  Although,  the  control  system  part  was   not  in  the  scope  of  this  project.       RESULT   We  successfully  created  an  AutoCAD  assembly  to  demonstrate  the  full  idea  behind  the   project.                                  
  • 8.