Engineering Design 
Portfolio 
SAMUEL LEVAC-LEVEY 
MECHANICAL ENGINEERING STUDENT 
DALHOUSIE UNIVERSITY
Table of Contents 
SkySquirrel Technologies Inc. – Co-op job (Current) 
Dalhousie Formula SAE Racecar Team 
Dalhousie Robotics Team 
Wind Turbine – Class Design Project 
Electronic Toy Car – Class Design Project 
Basketball Hoop – Class Design Project 
Hovercraft – Grade 11 Science Fair 
Contact info: 
s.levaclevey@gmail.com 
cell: 514-432-1266 
Linkedin: Samuel levac-levey
SkySquirrel Technologies (Co-op, Fall 2014) 
 Designed protective casing 
for Aqweo drone 
 Functional 
 Aesthetic 
 Easy to manufacture 
 Easy to assemble
SkySquirrel Technologies –Motor Mounts 
Design Criteria: 
 Attach motor and landing ski on the same mount 
 Rugged 
 Easy to manufacture 
 Well ventilated 
 Aesthetic
Dalhousie Formula SAE Team (2013-Present) 
Member of Chassis Team 
Primarily responsible for force calculations: 
Forces on the wheels 
 Using Excel Spreadsheets 
Forces on Bell crank 
Forces on engine mounts 
Designed engine mounts 
Assisted with cost report 
Fabricated professional CAD drawings using SolidWorks 
Assisted in assembly of vehicle
Dalhousie Robotics Team (2013-Present) 
Competition: Design a robot that will navigate an obstacle course while following GPS waypoints 
Focused on mechanical design and construction of robot 
Helped design of smaller and more nimble robot than the previous years’ robot 
Designed multi-directional wheel mount on SolidWorks 
Helped optimize robot size using SolidWorks 
Obtained valuable hands-on building experience
Wind Turbine Design Project (Winter 2014) 
Project goal: To design and build a wind turbine for the purpose of pumping water 
Led team of 3 to design and build an innovative shrouded turbine 
Performed 100+ SolidWorks Flow Simulations to optimize shroud design 
Designed innovated ball bearing system with flanges for easy removal 
Designed structural aerodynamic system for increased efficiency 
Result: Shroud drastically increased power output and virtually eliminated noise and vibration
Wind Turbine – Flow Simulations 
For proof of concept: For shroud optimization:
Wind Turbine – Ball bearings 
Used SolidWorks to design ball bearings 
1st iteration: needed to be permanently 
superglued 
2nd iteration: flanged for easy maintenance
Wind Turbine – Support structure 
Support structure aerodynamics shielded the 3D printed gears while decreasing turbulence 
through center of turbine
Electronic Toy Car Design Project (Fall 2013) 
Project Goal: Build a toy car with working headlights and taillights, integrate 3D-printed body 
with given chassis 
Led team of 4 to design creative “flying car” car body 
Designed and tested circuitry for headlights, tail-lights, and flashing “wing lights”
Electronic Toy Car - Circuitry
Basketball Hoop Design Project (Fall 2012) 
Project Goal: Design an outdoor basketball hoop which can resist high wind speeds, while 
being packaged in a box with restricted dimensions and a weight limit 
Led team of 2 to design a robust basketball hoop using Solid Edge ST4 
Used McMaster Carr parts supplier to obtain CAD models for fasteners
Hovercraft for Grade 11 Science Fair 
(Winter 2009) 
Designed and built a working hovercraft 
Carrying capacity of 1 adult (160+ lbs) 
Included propulsion and braking systems 
Used at my High School by students for several years after my graduation

Engineering design portfolio

  • 1.
    Engineering Design Portfolio SAMUEL LEVAC-LEVEY MECHANICAL ENGINEERING STUDENT DALHOUSIE UNIVERSITY
  • 2.
    Table of Contents SkySquirrel Technologies Inc. – Co-op job (Current) Dalhousie Formula SAE Racecar Team Dalhousie Robotics Team Wind Turbine – Class Design Project Electronic Toy Car – Class Design Project Basketball Hoop – Class Design Project Hovercraft – Grade 11 Science Fair Contact info: s.levaclevey@gmail.com cell: 514-432-1266 Linkedin: Samuel levac-levey
  • 3.
    SkySquirrel Technologies (Co-op,Fall 2014)  Designed protective casing for Aqweo drone  Functional  Aesthetic  Easy to manufacture  Easy to assemble
  • 4.
    SkySquirrel Technologies –MotorMounts Design Criteria:  Attach motor and landing ski on the same mount  Rugged  Easy to manufacture  Well ventilated  Aesthetic
  • 5.
    Dalhousie Formula SAETeam (2013-Present) Member of Chassis Team Primarily responsible for force calculations: Forces on the wheels  Using Excel Spreadsheets Forces on Bell crank Forces on engine mounts Designed engine mounts Assisted with cost report Fabricated professional CAD drawings using SolidWorks Assisted in assembly of vehicle
  • 6.
    Dalhousie Robotics Team(2013-Present) Competition: Design a robot that will navigate an obstacle course while following GPS waypoints Focused on mechanical design and construction of robot Helped design of smaller and more nimble robot than the previous years’ robot Designed multi-directional wheel mount on SolidWorks Helped optimize robot size using SolidWorks Obtained valuable hands-on building experience
  • 7.
    Wind Turbine DesignProject (Winter 2014) Project goal: To design and build a wind turbine for the purpose of pumping water Led team of 3 to design and build an innovative shrouded turbine Performed 100+ SolidWorks Flow Simulations to optimize shroud design Designed innovated ball bearing system with flanges for easy removal Designed structural aerodynamic system for increased efficiency Result: Shroud drastically increased power output and virtually eliminated noise and vibration
  • 8.
    Wind Turbine –Flow Simulations For proof of concept: For shroud optimization:
  • 9.
    Wind Turbine –Ball bearings Used SolidWorks to design ball bearings 1st iteration: needed to be permanently superglued 2nd iteration: flanged for easy maintenance
  • 10.
    Wind Turbine –Support structure Support structure aerodynamics shielded the 3D printed gears while decreasing turbulence through center of turbine
  • 11.
    Electronic Toy CarDesign Project (Fall 2013) Project Goal: Build a toy car with working headlights and taillights, integrate 3D-printed body with given chassis Led team of 4 to design creative “flying car” car body Designed and tested circuitry for headlights, tail-lights, and flashing “wing lights”
  • 12.
    Electronic Toy Car- Circuitry
  • 13.
    Basketball Hoop DesignProject (Fall 2012) Project Goal: Design an outdoor basketball hoop which can resist high wind speeds, while being packaged in a box with restricted dimensions and a weight limit Led team of 2 to design a robust basketball hoop using Solid Edge ST4 Used McMaster Carr parts supplier to obtain CAD models for fasteners
  • 14.
    Hovercraft for Grade11 Science Fair (Winter 2009) Designed and built a working hovercraft Carrying capacity of 1 adult (160+ lbs) Included propulsion and braking systems Used at my High School by students for several years after my graduation