It is mainly known for the mass production of electric panel but along with it also produces computer consoles, junction box, tin shelter, videowalls and server cabinet etc.

1. MECHANICAL DEPARMENT
CTAE COLLEGE
PROJECT ADVISER
Dr. M.S.Khidiya
Assistant Professor

2. PRE PROJECT PRESENTATION
By, SHOURYA PRATAP SINGH CHUNDAWAT
RAHUL LODHA
HITESH SAINI
VISHNU PANDEY
RAVINDRA SINGH RANAWAT

3. MAXIMIZE THE PLANT EFFICIENCY
A Case study in pyrotech pvt.ltd.

4.  OBJECTIVE :-
• To study process flow of production in Pyrotech Pvt. Ltd.
• Initially to analyse various ways for
1. simplification of process
2. reduction of manufacturing cost
3. reduction of power consumption
4. usage of scraps
5. improvement in quality and efficiency
6. standardisation of cost etc.

5.  INTRODUCTION ABOUT PYROTECH
Pvt. Ltd.
 It is mainly known for the mass production of electric panel but along with it also
produces computer consoles, junction box, tin shelter, videowalls and server
cabinet etc.
 MARSHALLING PANEL

6.  COMPUTER CONSOLE POWER CONTROL CENTER

7.  JUNCTION BOX VIDEOWALLS

8. SERVER CABINET TIN SHADES

9.  GENERAL MANAGEMENT PROCEDURE
FOR PRODUCTION OF A PRODUCT
Receiving of an order
from customer with
required dimensions.
Estimation of cost
according to
required material
and processes.
Acceptance of order
after agreement of
customer on cost.
3d model designing
of product.
Confirmation of
customer on given
3d model design.
Part designing of
product.
Production of
product.
Quality inspection of
product.
Packaging and
delivery of product.

10.  GENERAL OPERATIONS INVOLVED IN
PRODUCTION OF A PRODUCT
1. 3d model designing.
2. Part designing.
3. CNC programme code formation.
4. Sample testing of CNC programme code.
5. CNC shape ambushing on metal sheet.
6. Shearing of sheet.
7. Bending of sheet.
8. Fabrication:-
a.) Welding(TIG, MIG AND ARC)
b.) Grinding of edges and welded part.

11. 9. 7 tank cleansing process for removing dust, rust and activation
of surface to increase colour absorptivity of surface.
10. Inspection of dimensions.
11. Powder coating.
12. Baking.
13. Finishing.
14. Assembling of part.
15. Inspection of whole assembly.
16. Wiring or fitting.
17. Packaging.

12.  Observation of problems and scope for
improvement during induction training.
1. Low percentage of utilization of scrap.
2. Several times loading and unloading of parts for smaller
operations which leads to wastage of time and man
power.
3. Carrying chambers are unable to load parts of different
shapes and dimensions.
4. In powder coating hanging device cover larger surface
area which leads to fad surface under cover area.
5. Difficulty in creating alignment in mating parts during
welding.

13.  METHODLOGY OR REQUIRED STEPS
TO ELIMINATE OBSERVED PROBLEMS
1. According to size of scraps we can use them to produce washer and
hinge for doors of small boxes with help of available of hydraulic
punching and bending machine.
2. We can build or buy a partitional carriers instead of a conventional
carriers so that some small operations can be possible on carrier
itself.
3. If we use size carrier with adjustable boundaries instead of carrier
with fixed boundaries.
4. Hanging clips have smaller size then the hanging clamps, so we can
use hanging clips over hanging device over hanging clips and we can
provide larger surface area for powder coating.
5. We can introduce jig and fixtures for welding so that the process of
welding can be done fast.

14. THANK YOU