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SEDIMENTATION | FILTRATION | MIXING
Process Equipment Manufacturers
AERATORS
An ISO 9001:2008 Company
An ISO 9001:2008 Company
SURFACE AERATORS
Introduction
Wastewater aera on is the process of
introducing atmospheric oxygen (O2) into
wastewater to facilitate the aerobic bio-
degrada on of pollutants. The ac vated
sludge process is the most common form of
aerobic biological wastewater treatment.
This popular process relies on aera on to
promote the rapid reproduc on of micro-
organisms that break down organic ma er
in the wastewater. Aera on also raises
dissolved oxygen levels in the final effluent
which in turn helps sustain plant and animal
life in the receiving rivers and lakes.
Hence, the efficiency of biological treatment plants depends considerably on the quality and suitability of
the aeratorused.The majorfactors to be considered in the selec on of aerators are the basin dimensions,
the required amount ofoxygen and mixing.
Why to choose mechanical surface aerator ?
Mechanical surface aerators are widely used for many applica ons in modern wastewater
treatment. They transfer atmospheric oxygen to the liquid by surface renewal and exchange. This
provides the mixing necessary for distribu on of the aerated liquid throughout the tank. Mechanical
aerators have found favour because they dispense with the compressors, air-cleaning devices, piping,
& diffusers, and their maintenance, which are necessary with injected-air systems, and because they
fit into a widevarietyof tank shapes, not being bound to the depth and width structures common with
diffused airsystems.
Why to choose Indofab surface aerator ?
Ÿ Indofab Aerators are among the most efficient slow speed aerators. The simple mechanical
structure consis ng of motor, gearbox, lantern support, sha and Impeller allows easy
opera on.
Ÿ Bi-direc onal rota ng impeller is a unique design which provides opera onal flexibility in adverse
condi ons.
Ÿ It can either be easily mounted on fixed bridge, or be a ached to the side of the basin by means of a
special barge system in caseswherewaterlevel canvary.
Ÿ It is a slow speed (115 to 31 RPM) design, which ensures movement of biomass smoothly without
fragmenta on.
Ÿ A non-clogging impellor design, with very high no. of curved vanes to provide smooth water gliding
which ensures minimum erosion.
Ÿ Aconical skirtwhich provides automa c reduc on in powerconsump on at lowerliquid levels.
INDOFAB’s surface aerator at site : KGS Sugar Mill, Nashik
www.indofab.com
An ISO 9001:2008 Company
IMPELLER
BEARING
HOUSING
MOTOR
GEARBOX
SHAFT
LANTERN
SUPPORT
Ÿ Adjustable weir available (on request) for
water level control based on tank
construc onal details.
Ÿ High Efficiency helical gear box with
addi onal bearing lantern support
arrangement, which makes the system
sturdy and trouble free for opera on and
maintenance in long haul.
Ÿ Higher depth of SWD is possible with the
use ofdra tube.
Ÿ Modular design that can be upgraded
without much change, for example,
extended nozzle without the requirement
of dra tube, which ensures higher SWD ,
this requires INDOFAB’s opinion on
individual basis.
Ÿ We guarantee the efficiencyofouraerators
in all aspects on account of sound
evalua ons of our numerous applica ons
ofthis equipment.
Ÿ Our adaptable design makes it possible for
our aerator impellers to be retrofi ed to
any exis ng (slow speed) aerator system.
*This requires INDOFAB’s expert opinion
on individual basis.
www.indofab.com
Performance
Designed and proved to have a Oxygena on capacityaveraging between 1.8 – 2.0 Kg/kWh at standard
condi ons depending on the modelw.r.t. installed power.
Sizes
Available in all standard power ratings from 2hp to 100hp.
Gearboxes & Motors
High efficiency ( η > 92 %) helical gearbox with motors of varying efficiency IE1 / IE2 / IE3.
Application
IndofabAerator are deployed to be used in both municipal and industrial wastewater treatment plants,
including those of the food, pharmaceu cal and petrochemical industries. Indofab’s aerators can be
installed in several different tank configura ons including rectangular, square and round aera on
tanks, etc.Float-mounted aeratorsare also available,where the liquid keepsvarying.
Material of Construction
TheseAerators are mainlyoffered in Carbon Steel (C.S), Rubberlined (CS-RL) , CS-FRP, CS- HDGI, Mild
Steel EpoxyPainted (MSEP),AISI 304 / L,AISI 316 / L.
An ISO 9001:2008 Company
www.indofab.com
Office & Factory: C/3-4-5 Hatkesh Udyog Nagar,Kashimira Bhayander Road, Post: Mira, Dist. Thane. Maharashtra INDIA. 401104
Tel : 91-22-28111326 / 28113414 Fax:91-22-28111850Email: sales@indofab.com & operations@indofab.com
An ISO 9001:2008 Company
Few of our Esteemed Clients / Consultants we work for
INDOFAB INDUSTRIES is a well-known name for supply of Quality Process Equipments for
past 35 years. The company has its legacy of working with top notch EPC contractors and
Consultants, serving large size Project requirements for Government & Private Organizations.
INDOFAB is an ISO 9001:2008 Certified company for Design & Manufacture of Industrial
Process Equipments in the field of solid-liquid separation; working for diverse Industries like WTP,
ETP,STP, Municipal/Industrial Water & Waste Water Treatment, Paper & Pulp, Mineral Processing &
Ore Beneficiation and Milk of Lime Plants.
The company has In-house Design, Testing, Pilot Facilities for Establishing its designs & continues
to deploy latest Analysis/Design tools for Process Equipment Design. Combined with In-house
Manufacturing Capacity with over 44000Sq.Ft. Working area with 8 EOT Cranes facilitates working
of about 100+ team turning out more than 1150 tons of steel per annum.
Strategically located facilities in & around Mumbai our office & manufacturing facilities are easily
accessible for representatives, heavy vehicles & port facilities. We at INDOFAB are glad to retain
more than 75% of our repeat clients due to our efficient after sales spares & services for decades
together.

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INDOFAB Aerator

  • 1. SEDIMENTATION | FILTRATION | MIXING Process Equipment Manufacturers AERATORS An ISO 9001:2008 Company
  • 2. An ISO 9001:2008 Company SURFACE AERATORS Introduction Wastewater aera on is the process of introducing atmospheric oxygen (O2) into wastewater to facilitate the aerobic bio- degrada on of pollutants. The ac vated sludge process is the most common form of aerobic biological wastewater treatment. This popular process relies on aera on to promote the rapid reproduc on of micro- organisms that break down organic ma er in the wastewater. Aera on also raises dissolved oxygen levels in the final effluent which in turn helps sustain plant and animal life in the receiving rivers and lakes. Hence, the efficiency of biological treatment plants depends considerably on the quality and suitability of the aeratorused.The majorfactors to be considered in the selec on of aerators are the basin dimensions, the required amount ofoxygen and mixing. Why to choose mechanical surface aerator ? Mechanical surface aerators are widely used for many applica ons in modern wastewater treatment. They transfer atmospheric oxygen to the liquid by surface renewal and exchange. This provides the mixing necessary for distribu on of the aerated liquid throughout the tank. Mechanical aerators have found favour because they dispense with the compressors, air-cleaning devices, piping, & diffusers, and their maintenance, which are necessary with injected-air systems, and because they fit into a widevarietyof tank shapes, not being bound to the depth and width structures common with diffused airsystems. Why to choose Indofab surface aerator ? Ÿ Indofab Aerators are among the most efficient slow speed aerators. The simple mechanical structure consis ng of motor, gearbox, lantern support, sha and Impeller allows easy opera on. Ÿ Bi-direc onal rota ng impeller is a unique design which provides opera onal flexibility in adverse condi ons. Ÿ It can either be easily mounted on fixed bridge, or be a ached to the side of the basin by means of a special barge system in caseswherewaterlevel canvary. Ÿ It is a slow speed (115 to 31 RPM) design, which ensures movement of biomass smoothly without fragmenta on. Ÿ A non-clogging impellor design, with very high no. of curved vanes to provide smooth water gliding which ensures minimum erosion. Ÿ Aconical skirtwhich provides automa c reduc on in powerconsump on at lowerliquid levels. INDOFAB’s surface aerator at site : KGS Sugar Mill, Nashik www.indofab.com
  • 3. An ISO 9001:2008 Company IMPELLER BEARING HOUSING MOTOR GEARBOX SHAFT LANTERN SUPPORT Ÿ Adjustable weir available (on request) for water level control based on tank construc onal details. Ÿ High Efficiency helical gear box with addi onal bearing lantern support arrangement, which makes the system sturdy and trouble free for opera on and maintenance in long haul. Ÿ Higher depth of SWD is possible with the use ofdra tube. Ÿ Modular design that can be upgraded without much change, for example, extended nozzle without the requirement of dra tube, which ensures higher SWD , this requires INDOFAB’s opinion on individual basis. Ÿ We guarantee the efficiencyofouraerators in all aspects on account of sound evalua ons of our numerous applica ons ofthis equipment. Ÿ Our adaptable design makes it possible for our aerator impellers to be retrofi ed to any exis ng (slow speed) aerator system. *This requires INDOFAB’s expert opinion on individual basis. www.indofab.com Performance Designed and proved to have a Oxygena on capacityaveraging between 1.8 – 2.0 Kg/kWh at standard condi ons depending on the modelw.r.t. installed power. Sizes Available in all standard power ratings from 2hp to 100hp. Gearboxes & Motors High efficiency ( η > 92 %) helical gearbox with motors of varying efficiency IE1 / IE2 / IE3. Application IndofabAerator are deployed to be used in both municipal and industrial wastewater treatment plants, including those of the food, pharmaceu cal and petrochemical industries. Indofab’s aerators can be installed in several different tank configura ons including rectangular, square and round aera on tanks, etc.Float-mounted aeratorsare also available,where the liquid keepsvarying. Material of Construction TheseAerators are mainlyoffered in Carbon Steel (C.S), Rubberlined (CS-RL) , CS-FRP, CS- HDGI, Mild Steel EpoxyPainted (MSEP),AISI 304 / L,AISI 316 / L.
  • 4. An ISO 9001:2008 Company www.indofab.com Office & Factory: C/3-4-5 Hatkesh Udyog Nagar,Kashimira Bhayander Road, Post: Mira, Dist. Thane. Maharashtra INDIA. 401104 Tel : 91-22-28111326 / 28113414 Fax:91-22-28111850Email: sales@indofab.com & operations@indofab.com An ISO 9001:2008 Company Few of our Esteemed Clients / Consultants we work for INDOFAB INDUSTRIES is a well-known name for supply of Quality Process Equipments for past 35 years. The company has its legacy of working with top notch EPC contractors and Consultants, serving large size Project requirements for Government & Private Organizations. INDOFAB is an ISO 9001:2008 Certified company for Design & Manufacture of Industrial Process Equipments in the field of solid-liquid separation; working for diverse Industries like WTP, ETP,STP, Municipal/Industrial Water & Waste Water Treatment, Paper & Pulp, Mineral Processing & Ore Beneficiation and Milk of Lime Plants. The company has In-house Design, Testing, Pilot Facilities for Establishing its designs & continues to deploy latest Analysis/Design tools for Process Equipment Design. Combined with In-house Manufacturing Capacity with over 44000Sq.Ft. Working area with 8 EOT Cranes facilitates working of about 100+ team turning out more than 1150 tons of steel per annum. Strategically located facilities in & around Mumbai our office & manufacturing facilities are easily accessible for representatives, heavy vehicles & port facilities. We at INDOFAB are glad to retain more than 75% of our repeat clients due to our efficient after sales spares & services for decades together.