5 S Implementation & Audit At differnet Locations

2. BALAVIGNA WEAVING MILLS (P) Ltd..,
An ISO 9001 – 2008 Certified Green Organic Fair Trade Weaving Industry
5S Japanese System Certified Factory
Regt. Off : Balavigna house, 11 / A2, Kasthuribai Road, Nagal Nagar, Dindigul 624003. Tamil nadu, India.
Ph: +91 451 2401065 / 85 / 97, Fax : +91 451 2400897, Cell : +91 93609 78572 Email : prabu@balavigna.com
Factory : Uralipatty Road, Velvarkottai Post, TrichyMain Road, Dindigul 624 803. Tamilnadu, India.
Ph: +91 4551 238572, Fax : +91 4551 238848, Cell : +91 93609 78573 Email : premkumar@balavigna.com

3. BALAVIGNA WVG. M’LS (Pr.) LTD.
Our Board of Directors

4. BALAVIGNA WVG. M’LS (Pr.) LTD.
ABOUT US
Started in the year 1995
 Engaged with 3rd Generation of Machinery
Capacity of - 23 Sulzer
- 12 Toyota
- 12 Dornier
- 04 Rifa
Total - 51 Looms
 100 Looms at vendor Operation

5. BALAVIGNA WVG. M’LS (Pr.) LTD.
ABOUT US
Produce 15,000 Meters Fabric /day
 Our special products are Organic, Bio-RE,
Lycra, Bamboo, Soya bean, Modal, Tencel,
Sorona, Cool Max, X-Statics, Linen, BCI,
Dymetrol etc…
 Turn Over 100 Crores/year
 Total Employee 160
80% of our Market at Domestic & 20% to
other Nations.

6. USA
FRANCE CHINA
DURKI
BANGALADESH
SRILANGA

7. BALAVIGNA WVG. M’LS (Pr.) LTD.

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9. BALAVIGNA WEAVING MILL (P) Ltd..,
BEFORE AFTER

10. BALAVIGNA WEAVING MILL (P) Ltd..,

11. BALAVIGNA WEAVING MILL (P) Ltd..,

12. BALAVIGNA WEAVING MILL (P) Ltd..,

13. BALAVIGNA WVG. M’LS (Pr.) LTD.
RED TAG CARD & REGISTER

14. BALAVIGNA WEAVING MILL (P) Ltd..,
RED TAG AREA

15. BALAVIGNA WEAVING MILL (P) Ltd..,
BEFORE AFTER

16. BALAVIGNA WVG. M’LS (Pr.) LTD.
BEFORE AFTER

17. S.NO TEAM AREA
AREA
/AMOUNT
SCRAP
SALES
TOTAL AMOUNT
1 EAGLE 2500 1500000 23315 1523315
2 LION 1986 1191600 265286 1456886
3 DOLPHIN 600 360000 65105 425105
4 BUTTERFLY 600 360000 634138 994138
5 LOTUS 2500 1500000 20151 1520151
TOTAL 4911600 1007995 59,19,595

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23. OIL STORAGE AREA
BEFORE AFTER

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28. DROPPER PIN AREA
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30. BEFORE AFTER

31. CAM RACK
BEFORE AFTER

32. BEFORE AFTER

33. BEFORE AFTER

34. BEFORE AFTER

35. S.
N
O
ITEM NAME
QUANTITY
BEFORE
QUANTITY
AFTER
AMOUNT
BEFORE
AMOUNT
AFTER
SAVING
1
POLYWOVEN
SACK 48’’
523.23Kg
23.9Kg
275.00Kg
21.10Kg
73694 38678 35013
2
H.M.POLYTHIN
ROLL
216.30Kg
9.943Kg
107.40Kg 27254 13595 13659
3
40*52*65 PAPER
TUPE
500 Nos 400Nos 17882 13860 4022
4
FACE OF FABRIC&
BACK OF FABRIC
10b.nos 3b.nos 800 365 485
5
ANABOND 202
2Grams
12Nos 6Nos 165 82 83
6
WATER EMERY
100 mtr
12Nos 6Nos 205 105 100
TOTAL 120000 66685 53362

36. S.NO BENEFIT Amount
1 A/C Plant Scarp 10775
2 Damage Reed&Dropper 22900
3 Scrap 26950
4
Space Saved
(993 Sq Ft X Rs 600/per Sqft )
595800
TOTAL 6,56,425

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45. HIDDEN AREA
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62. S.N
O
TAG NAME TASK
COMPLETE
D
1 MECHANICAL 18 16
2 ELECTRICAL 50 49
3 CIVIL 40 39
TOTAL 108 104

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65. 5S START IN OUR SCHOOL

66. BALAVIGNA WEAVING MILL (P) Ltd..,
5S START IN VENDOR

67. BALAVIGNA WEAVING MILL (P) Ltd..,
5S START IN HOME

70. BALAVIGNA WEAVING MILL (P) Ltd..,

248. Photo Album
by DK