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VA C U U M F O R G L A S S
                             GLASS
UV SERIES VACUUM PUMPS
The vacuum solution for the glass industry
Vacuum is the energy that Pneumofore delivers to its worldwide customers, ensuring efficiency, reliability and accuracy for the
glass industry. With about 100 years of experience and sales in more than 50 countries, Pneumofore guarantees an unique know-
how: every vacuum system project is designed according to the specific process needs, environment and workload.
This is why the UV Series of rotary vane vacuum pumps is the best solution for energy savings, reduced maintenance costs and
constant 24/7 operation even in tough working conditions. Along with the high performances, Pneumofore units set another record:
the lowest Life Cycle Cost in the market.




TECHNOLOGY                       the benefits of vacuum
                                 Vacuum works as an additional force in the glass containers forming. Together with the use of
                                 compressed air, vacuum on the blow side increases the process speed, contributes to an even
                                 distribution of the glass on the container walls, reduces the gob weight and helps to remove
                                 heat from the molds. Most IS machines come with vacuum on the blow side as a standard feature.
                                 Furthermore, vacuum can be used on the blank side, with many advantages in energy savings,
                                 container quality and production speed. Vacuum has proved to be a valid help in the container
                                 glass industry and is extensively used by glassmakers all over the world.
                                 Pneumofore rotary vane vacuum pumps are the most efficient way to produce vacuum for the glass
                                 manufacturing industry and UV vacuum pumps can be found working with the most famous brands
                                 of IS machines in Europe as well as in the rest of the world.




    PRODUCTS                     pneumofore solutions: the vacuum, efficiently
                                 The UV Series vacuum pumps are “ready-to-use” machines, designed for easy installation and trouble
                                 free integration into the industrial process: an attentive care for the customer’s needs that turns into high
                                 savings and the guarantee of reliability.
                                 For every project, Pneumofore designs a complete system that fits the specific application
                                 requirements, delivering the best pumps and accessories sizing solution for the vacuum system
                                 centralization. Along with the standard version, the offer includes special and customizable machines
                                 as the VS version, Variable Speed units with frequency converter for a constant vacuum level at
                                 the IS Machine and enhanced energy savings.
                                 Pneumofore also takes care of its customers during the system start-up, providing the appropriate
                                 training to the plant technicians. Furthermore, the international service ensures the ordinary and long-term
                                 maintenance at the lowest possible cost. Ultimately, the UV Series vacuum pumps can be supplied with
                                 up to 5-years warranty.




        RESULTS                  glass quality and cost savings
                                 The design efficiency, the simplicity and the mechanical parts durability guarantee low power
                                 consumption and provide added value in terms of sustainability and reduced operating costs.
                                 These are not promises but objective data.
                                 The air-cooling system of the UV series vacuum pumps drastically cuts down the installation
                                 costs and resets to zero the expenses related to water connections, water treatment and disposal.
                                 This means high savings and environmental concern, being water the world’s most precious resource.
                                 The simple, sturdy design and the use of built-to-last components also guarantee low operational and
                                 maintenance costs.
                                 Therefore, the UV series vacuum pumps offer the best Return-On-Investment and the lowest Life
                                 Cycle Cost in the market.
ROTARY VANE                                   Technology signed by Pneumofore
Since its foundation, Pneumofore develops and improves the rotary vane technology. The UV Series
vacuum pumps as well as the A series compressors refine the concept of efficiency itself: based on
the rotary vane technology, the vanes active sealing ensures the best performance. The high capacity
delivered by the UV pumps and the A compressors allows to create centralized systems, made up
of few reliable units, easy to install and maintain. Specifically dedicated to the glass industry that
requires constant vacuum and a huge flow of clean air at low pressure, the Pneumofore rotary vane
technology is the solution to meet low power consumption with excellent reliability in the long run.
The UV Series of vacuum pumps guarantees the highest performances compared to other single-
stage air-cooled machines, constant in every working and weather conditions.
The UV Series capacity ranges from 250 to 3.240 m3/h in a single stage, with a nearly constant flow
rate from 450 to 50 mbar(a). The double-stage option reaches an even higher flow with vacuum
values up to 0.05 mbar(a).
The A Series is designed to supply air at low and high pressure and guarantees the most efficient                                             A120.4
solution compared to other air-cooled machines, delivering clean air in all industrial and climate
conditions. The A Series capacity ranges from 175 to 1.720 m3/h, and is available with three
different pressure ranges from 2.5 to 10 bar(g).



  MAIN FEATURES

   Air cooling system through an aluminum radiator and electric fan thermostat for operating without cooling water
   No coolant consumption thanks to the closed-loop lubrication circuit
   Durability and efficiency guarantee by the special aluminum alloy vanes that ensure constant performances even after tens of thousands
   hours of operation
   Reduced energy consumption that other vacuum technologies cannot guarantee
   Ready-to-use machines that can be easily and directly connected to the vacuum systems and the power supply, with no need of foundations
   Limited footprint thanks to the compact layout designed to minimize the space needs
   Direct coupling between motor and air end to ensure reliability, high performances and low maintenance
   Sound-proof cabin for reduced noise impact
   Fully automatic operation: intake valve, coolant temperature control, thermostat, auxiliary control switches and safety vacuum gauge
   Coolant separator and recovery for clean air exhaust without treatment
   Complete and easy-to-use control panel




                                                                                                                                                       Pneumofore strives to constantly improve its products and reserves the right to modify technical data with
                                                                                                                                                       no prior notification. Contents of this document are for informational purposes only and do not constitute
 Model                                                                UV4           UV8          UV16            UV30               UV50
 Nominal Capacity at 50 Hz                               m3/h         250            462           971            1775               2700

 Operating Pressure range (1)                           mbar(a)                                   450 - 0,5

 Water vapor Capacity (2)                                kg/h          17             32           66                126              181

 Pump Motor (400V)                                       kW            5,5            11           22                45               75

 Rotation Speed                                          rpm          1450           1460         1460            1470               1475

 Fan Motor                                               kW           0,07            0,1         0,37               0,75                 1

 Intake and Exhaust connections                                   2 ½” - 2” BSP   4” - 3” BSP    DN 125         DN 150         DN 200 - DN 150

 Lenght                                                               825            1600         1850            2270               2670
 Width                                                   mm           915             680          950            1450               1500
                                                                                                                                                       a guarantee extension of any kind.




 Height                                                               1170           1775         1950            2050               2250

 Weight                                                   kg          200            780          1070            1800               2100

 Total absorbed Power at 150 mbar(a)                     kW            5,2            9            18                35               54

 “VS” version Nominal Capacity                           m3/h       175 - 300     324 - 554     680 - 1165    1242 - 2130        1890 - 3240
 variable speed, 4 poles motor, 35-60 Hz

Performance according to ISO 1607 and DIN 28426
(1) from UV4 to UV50: 1013 - 0,5 mbar(a) upon request
                                                                                                                            UNI EN ISO 9001 and
(2) “H” version, Water Vapor Tolerance: 120 mbar(a)
                                                                                                                            UNI EN ISO 14001
                                                                                                                            certified
HOLLOW GLASS INDUSTRY




                                                       IS machine in operation producing different containers (courtesy of Bottero S.p.A.)




          Light weight containers with the use of vacuum                             Complex shopes for design containers with
          on IS machine                                                              vacuum assisted forming




Pneumofore is the proud supplier of the best glass makers in the world. Among others and in alphabetic order:

 Actis	                                RUSSIA                    Sisecam	                               TURKEY AND RUSSIA

 Bangkok Glass Industries	             THAILAND                  Vedapack	                              RUSSIA

 Gallo Glass 	                         USA                       Verallia	                              WORLDWIDE

 Hindustan National Glass	             INDIA                     Vidrala	                               SPAIN

 Leventis Group	                       UK AND NIGERIA            Wiegand Glass	                         GERMANY

 O-I	                                  WORLDWIDE                 Youla Glass	                           GREECE AND BULGARIA




 UV50                                                                                                                         UV30 VS55
PARTS AND ACCESSORIES

efficient, reliable, durable
 Intake air filter
 Coolant filter cartridge for lubrication circuit
 Coolant separator filter with coolant recovery for clean and
 residue-free exhaust
 Special aluminum alloy vanes, designed by Pneumofore to last
 for decades
 Cylinder built in non return valve to avoid air and coolant backflow
 Direct coupling between the cylinder and electric motor
 Pneumatically driven inlet valve for preserving the pump from
 exceeding operating range, allowing immediate start from any
 stand-by conditions

                                                                                                                                                                   detail of air end



 UV SERIES VACUUM PUMP COMPONENTS                                               4                                         5
                                                                    B
                                                                                                                                                       A      9
                                                                                                                    D
                                                                          C
                                       3
                                                                                                                                      8



                                       2
 1.	 Air end
 2.	 Coolant receiver and separator
                                                                                                                                                                                    1
 3.	 Soundproof cabin                  1
 4.	 Cooling inlet air filter
 5.	Fan                                                                                                                           6
 6.	 Coolant radiator
 7.	 Electric motor
 8.	 Control and power panel                                                                                                  7
 9.	 Air intake filter

 A.	 Air intake
 B.	Exhaust
 C.	 Cooling air inlet
 D.	 Cooling air outlet
                                       UV30 - UV50 layout




 UV SERIES SCHEMATIC OPERATING DIAGRAM
                                                                                                                 VACUUM FLOW DIAGRAM at 50 Hz
                                                            Air / Coolant
                                                            Air circuit
                                                            Coolant circuit                      10000

                                                   D   A.	 Coolant receiver
                                                       	 and separator                                 3000
                                                       B.	 Coolant recovery
                                                       C.	 Non-return valve
                                                       D.	 Air intake filter                           1000

                                                       E.	 Coolant filter
                                               E       F.	Rotor
                B              C                       G.	 Coolant radiator
                                                                                    Pumping speed [m3/h]




                                                       H.	 Thermostatic valve
                                                                                                           100




                                           F
                                                                                                            10
 A                                                                  G




                                                                    H                                        1
                                                                                                             1000   500   100                    10                1     0.5    mbar(a)   0.1

                                                                                                             750    375   75                     7.5              0.75   0.37   torr(a)   0.07

                                                                                                                                          Absolute pressure
Printed on Tatami (Fedrigoni FSC certified paper) by Moglia, Torino; Photo by Davide Chemise; project&graphic by Land




Pneumofore S.p.A.                                Glass Application - October 12
Via N. Bruno, 34 - 10098 Rivoli (TO) ITALY       Trademark and logo Pneumofore® are registered worldwide.
                                                 It is strictly forbidden to make unauthorised copies of this
Tel. +39 011.950.40.30 - Fax +39 011.950.40.40   document. No dissemination without written permission.
info@pneumofore.com - www.pneumofore.com         © Pneumofore S.p.A. - all rights reserved.

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Vacuum for Glass - Pneumofore

  • 1. VA C U U M F O R G L A S S GLASS
  • 2. UV SERIES VACUUM PUMPS The vacuum solution for the glass industry Vacuum is the energy that Pneumofore delivers to its worldwide customers, ensuring efficiency, reliability and accuracy for the glass industry. With about 100 years of experience and sales in more than 50 countries, Pneumofore guarantees an unique know- how: every vacuum system project is designed according to the specific process needs, environment and workload. This is why the UV Series of rotary vane vacuum pumps is the best solution for energy savings, reduced maintenance costs and constant 24/7 operation even in tough working conditions. Along with the high performances, Pneumofore units set another record: the lowest Life Cycle Cost in the market. TECHNOLOGY the benefits of vacuum Vacuum works as an additional force in the glass containers forming. Together with the use of compressed air, vacuum on the blow side increases the process speed, contributes to an even distribution of the glass on the container walls, reduces the gob weight and helps to remove heat from the molds. Most IS machines come with vacuum on the blow side as a standard feature. Furthermore, vacuum can be used on the blank side, with many advantages in energy savings, container quality and production speed. Vacuum has proved to be a valid help in the container glass industry and is extensively used by glassmakers all over the world. Pneumofore rotary vane vacuum pumps are the most efficient way to produce vacuum for the glass manufacturing industry and UV vacuum pumps can be found working with the most famous brands of IS machines in Europe as well as in the rest of the world. PRODUCTS pneumofore solutions: the vacuum, efficiently The UV Series vacuum pumps are “ready-to-use” machines, designed for easy installation and trouble free integration into the industrial process: an attentive care for the customer’s needs that turns into high savings and the guarantee of reliability. For every project, Pneumofore designs a complete system that fits the specific application requirements, delivering the best pumps and accessories sizing solution for the vacuum system centralization. Along with the standard version, the offer includes special and customizable machines as the VS version, Variable Speed units with frequency converter for a constant vacuum level at the IS Machine and enhanced energy savings. Pneumofore also takes care of its customers during the system start-up, providing the appropriate training to the plant technicians. Furthermore, the international service ensures the ordinary and long-term maintenance at the lowest possible cost. Ultimately, the UV Series vacuum pumps can be supplied with up to 5-years warranty. RESULTS glass quality and cost savings The design efficiency, the simplicity and the mechanical parts durability guarantee low power consumption and provide added value in terms of sustainability and reduced operating costs. These are not promises but objective data. The air-cooling system of the UV series vacuum pumps drastically cuts down the installation costs and resets to zero the expenses related to water connections, water treatment and disposal. This means high savings and environmental concern, being water the world’s most precious resource. The simple, sturdy design and the use of built-to-last components also guarantee low operational and maintenance costs. Therefore, the UV series vacuum pumps offer the best Return-On-Investment and the lowest Life Cycle Cost in the market.
  • 3. ROTARY VANE Technology signed by Pneumofore Since its foundation, Pneumofore develops and improves the rotary vane technology. The UV Series vacuum pumps as well as the A series compressors refine the concept of efficiency itself: based on the rotary vane technology, the vanes active sealing ensures the best performance. The high capacity delivered by the UV pumps and the A compressors allows to create centralized systems, made up of few reliable units, easy to install and maintain. Specifically dedicated to the glass industry that requires constant vacuum and a huge flow of clean air at low pressure, the Pneumofore rotary vane technology is the solution to meet low power consumption with excellent reliability in the long run. The UV Series of vacuum pumps guarantees the highest performances compared to other single- stage air-cooled machines, constant in every working and weather conditions. The UV Series capacity ranges from 250 to 3.240 m3/h in a single stage, with a nearly constant flow rate from 450 to 50 mbar(a). The double-stage option reaches an even higher flow with vacuum values up to 0.05 mbar(a). The A Series is designed to supply air at low and high pressure and guarantees the most efficient A120.4 solution compared to other air-cooled machines, delivering clean air in all industrial and climate conditions. The A Series capacity ranges from 175 to 1.720 m3/h, and is available with three different pressure ranges from 2.5 to 10 bar(g). MAIN FEATURES Air cooling system through an aluminum radiator and electric fan thermostat for operating without cooling water No coolant consumption thanks to the closed-loop lubrication circuit Durability and efficiency guarantee by the special aluminum alloy vanes that ensure constant performances even after tens of thousands hours of operation Reduced energy consumption that other vacuum technologies cannot guarantee Ready-to-use machines that can be easily and directly connected to the vacuum systems and the power supply, with no need of foundations Limited footprint thanks to the compact layout designed to minimize the space needs Direct coupling between motor and air end to ensure reliability, high performances and low maintenance Sound-proof cabin for reduced noise impact Fully automatic operation: intake valve, coolant temperature control, thermostat, auxiliary control switches and safety vacuum gauge Coolant separator and recovery for clean air exhaust without treatment Complete and easy-to-use control panel Pneumofore strives to constantly improve its products and reserves the right to modify technical data with no prior notification. Contents of this document are for informational purposes only and do not constitute Model UV4 UV8 UV16 UV30 UV50 Nominal Capacity at 50 Hz m3/h 250 462 971 1775 2700 Operating Pressure range (1) mbar(a) 450 - 0,5 Water vapor Capacity (2) kg/h 17 32 66 126 181 Pump Motor (400V) kW 5,5 11 22 45 75 Rotation Speed rpm 1450 1460 1460 1470 1475 Fan Motor kW 0,07 0,1 0,37 0,75 1 Intake and Exhaust connections 2 ½” - 2” BSP 4” - 3” BSP DN 125 DN 150 DN 200 - DN 150 Lenght 825 1600 1850 2270 2670 Width mm 915 680 950 1450 1500 a guarantee extension of any kind. Height 1170 1775 1950 2050 2250 Weight kg 200 780 1070 1800 2100 Total absorbed Power at 150 mbar(a) kW 5,2 9 18 35 54 “VS” version Nominal Capacity m3/h 175 - 300 324 - 554 680 - 1165 1242 - 2130 1890 - 3240 variable speed, 4 poles motor, 35-60 Hz Performance according to ISO 1607 and DIN 28426 (1) from UV4 to UV50: 1013 - 0,5 mbar(a) upon request UNI EN ISO 9001 and (2) “H” version, Water Vapor Tolerance: 120 mbar(a) UNI EN ISO 14001 certified
  • 4. HOLLOW GLASS INDUSTRY IS machine in operation producing different containers (courtesy of Bottero S.p.A.) Light weight containers with the use of vacuum Complex shopes for design containers with on IS machine vacuum assisted forming Pneumofore is the proud supplier of the best glass makers in the world. Among others and in alphabetic order: Actis RUSSIA Sisecam TURKEY AND RUSSIA Bangkok Glass Industries THAILAND Vedapack RUSSIA Gallo Glass USA Verallia WORLDWIDE Hindustan National Glass INDIA Vidrala SPAIN Leventis Group UK AND NIGERIA Wiegand Glass GERMANY O-I WORLDWIDE Youla Glass GREECE AND BULGARIA UV50 UV30 VS55
  • 5. PARTS AND ACCESSORIES efficient, reliable, durable Intake air filter Coolant filter cartridge for lubrication circuit Coolant separator filter with coolant recovery for clean and residue-free exhaust Special aluminum alloy vanes, designed by Pneumofore to last for decades Cylinder built in non return valve to avoid air and coolant backflow Direct coupling between the cylinder and electric motor Pneumatically driven inlet valve for preserving the pump from exceeding operating range, allowing immediate start from any stand-by conditions detail of air end UV SERIES VACUUM PUMP COMPONENTS 4 5 B A 9 D C 3 8 2 1. Air end 2. Coolant receiver and separator 1 3. Soundproof cabin 1 4. Cooling inlet air filter 5. Fan 6 6. Coolant radiator 7. Electric motor 8. Control and power panel 7 9. Air intake filter A. Air intake B. Exhaust C. Cooling air inlet D. Cooling air outlet UV30 - UV50 layout UV SERIES SCHEMATIC OPERATING DIAGRAM VACUUM FLOW DIAGRAM at 50 Hz Air / Coolant Air circuit Coolant circuit 10000 D A. Coolant receiver and separator 3000 B. Coolant recovery C. Non-return valve D. Air intake filter 1000 E. Coolant filter E F. Rotor B C G. Coolant radiator Pumping speed [m3/h] H. Thermostatic valve 100 F 10 A G H 1 1000 500 100 10 1 0.5 mbar(a) 0.1 750 375 75 7.5 0.75 0.37 torr(a) 0.07 Absolute pressure
  • 6. Printed on Tatami (Fedrigoni FSC certified paper) by Moglia, Torino; Photo by Davide Chemise; project&graphic by Land Pneumofore S.p.A. Glass Application - October 12 Via N. Bruno, 34 - 10098 Rivoli (TO) ITALY Trademark and logo Pneumofore® are registered worldwide. It is strictly forbidden to make unauthorised copies of this Tel. +39 011.950.40.30 - Fax +39 011.950.40.40 document. No dissemination without written permission. info@pneumofore.com - www.pneumofore.com © Pneumofore S.p.A. - all rights reserved.