This document discusses extrusion technology for plastic profiles and pipes. It describes Baruffaldi's downstream equipment including extrusion tools, extrusion lines, calibration tables, pullers, guillotines, punching and milling machines, sizing and cooling tanks, haul-offs, cutting machines, jointing machines, and threading machines. The equipment is designed to optimize production costs, improve quality, and save energy for plastic pipe and profile manufacturers.

1. Technology for the extrusion
of plastic profiles and pipes

2. Baruffaldi Downstream Equipment
For all types of plastic profiles, especially for sidings, foam PVC and window profiles
 Extrusion tools are made
from plastic mold tool steel
DIN 1.2316/AISI 420
 Hardened and ground
 Quality control
 In-house and on-site fine
tuning
 3D CAD design
 Mold flow software analysis
Die for building
industry 15” x
8”.
Extruded at 3
m/min
(500kg/h)
Building
Foam
PVC

3. Baruffaldi OMNIA 1.0 EXTRUSION LINE

4. Baruffaldi OMNIA 1.0 EXTRUSION LINE

5. COMBO Puller-Cutter for technical profiles

6. COMBO: Combination Puller and Cutting Machine
TECHNICAL DATA COMBINATION PULLER & CUTTING MACHINE (P-C/V)
Weight 3525 lbs. (1600 kg)
Traction force 7300 N
Speed (motor type) as per the customer’s needs
Contact surface 44” x 8” (1100 x 200 mm)
With belts: belts width 8” (200 mm)
With pads: pads size 8” x 13/8” (200 x 35 mm)
Open profile passage between the columns 12” (300 mm)
SAW UNIT or HORIZONTAL GUILLOTINE
Cut length precision ± 14 thousandths of an inch (± 0.35 mm)

7. Baruffaldi Downstream Equipment
For Large Profiles

8.  Frame made of electro-welded and
painted steel cross sections, sliding on
rails
 Water and vacuum feeding systems with
centralized connections
 Stainless steel cyclone
 Water distributor along the sides of the
extrusion
Personalized calibration tables
Baruffaldi Downstream Equipment
 Easy maintenance
 Easy to use
 No vibration
 +50% energy saving
 Calibration table from 4 to 14 meters in length
 From 4 to 8 indipendent pumps

9. Calibration Tables (larger sizes)
TECHNICAL DATA CT 8.0/6P CT 12.0/7P
Overall dimensions
(L x W x H) 315 x 46 x 79 inches
(L x W x H) 8000 x 1170 x 2000 mm
(L x W x H) 472 x 63 x 79 inches
(L x W x H) 12000 x 1600 x 2000 mm
Dimensions of the calibrator support plate 315 x 24 inches (7000 x 600 mm) 472 x 28 inches (12000 x 700 mm)
Longitudinal movement : motor-driven with 1 or 2 speeds ± 39” (1000 mm) ± 39” (± 1000 mm)
Vertical movement : motor-driven ± 6” (± 150 mm) ± 6” (± 150 mm)
Transversal movement : manual ± 2” (± 50 mm) ± 2” (± 50 mm)
Oscillation movement : manual Optional
Vacuum pumps: Normally 6 Normally 7
Water manifold: modular with pipe connectors As required As required
Vacuum manifold: modular with pipe connectors As required As required
Control panel: Overhead Overhead

10.  Reinforced main frame;
 Caterpillars with special
pads for quick changeover
 Speed variation: by means
of inverter with
potentiometer;
 Control panel and air
regulation device located on
the operator side;
 Comprehensive but easy-
to-use .
Pullers
Baruffaldi Downstream Equipment
Puller
with rollers,
pads or
belts

11.  Cutting machines with guillotine :
hot or cold blade
 Regulated temperature control
 Cut range from 0 to 600 mm and
profile thickness up to 5 mm
 Transversal and multiple cutting
in both directions of plastic
profiles such as cable ducts,
window profiles and panels with
no burrs or dust
 Doesn't melt or deform profile, no
burnt residues left on the blade
 Can be supplied as pneumatic
units (PP version), or servo-
assisted units (PD version)
Guillotines
Baruffaldi Downstream Equipment
 Highly versatile
 No noise during the cut
 Easy use and maintenance
 Reliable energy saving
process
 Reduces production costs
New concept linear brushless motor
For energy saving:
Over 3000 euro every 8000 hours
Of production

12. Punching and Milling Machines

13.  Hydraulic or pneumatic
systems. Speeds from 2
m/min to 12 m/min
 Machine suitable for all
commercial cable duct sizes
 Quick and easy size
changeover
Hydraulic and Pneumatic Punching Machines
Baruffaldi Downstream Equipment
Low maintenance costs
Highly versatile and easy to use
Reduces production costs
Energy saving
Reliable process
Personalised software
 Modular punching
and coining systems
 High quality
punching with no
burrs and no dust,
coining inside sharp
edges

14. Rotary Punching
and
Inline Milling Machines
Baruffaldi Downstream Equipment
 High
Production
Speed
 Inline or
offline
 Different Milling/
Drilling Patterns
 Compact unit,
with very
small footprint
 Quick setup
 Low noise level
 Energy saving
 Robust, versatile,
dependable

15. Downstream Equipment for Pipes

16. Sizing and Cooling Tanks for PVC, PE, and PP pipes
Downstream Equipment for Pipes
 Dual or single vacuum chamber sizing
tanks for smooth and corrugated pipe
 Cooling tanks standard length: 6 to 9
meters
 Pipe range: from 10 to 1400 mm
 Watertight seal
 Low water consumption
 Minimal start up product and time wastage

17. Haul-offs for pipes
Downstream Equipment for Pipes
 Wide range of diameters
 Wide range of speed
 Latest generation
components
 Intuitive controls

18. Planetary Cutting Machines
Downstream Equipment for Pipes
Rapid planetary cutting units
Integrated haul off unit also available
 Energy saving
 Noiseless
 Completely dust-free
 Dependable workhorse
 Precise pipe guide system
 Highly versatile

19. Slotting Machines,Perforators and Dreno Covering machine
Downstream Equipment for Pipes
Offline slotting machine for smooth
and corrugated PE pipes
Pipe range: 110 to 1200 mm
 High production
speeds
 Quick changeover
blade
 Flexible and
Rigid Pipes
 Changeover – no
tools required
 High quality slotting
with no burrs
 Rapid diameter
changeover
Inline perforators for corrugated pipes
Pipe range: 50 to 400 mm
Inline automatic wrapping
machine for drainage pipe
with PP geotextile material
Pipe range: 50 to 200 mm

20. Jointing Machines for Corrugated Pipes
Pipe Extrusion Line
 Pipes length 3, 6 or 12 meters
 For injection molded or rotational sockets
 The weld itself is made from the same material as the pipe
 Double weld bead is possible
 Socket can be cut in half
 No stronger pipe
Weld avoids
ovality
problem
No
production
waste
Reliable
weld
No loss of
speed on the
extrusion line

21. Pipe Threading Machines
Pipe Extrusion Line
Offline automatic threading machine for PVC, PE and PP pipes
 Pipe range: 35 to 500 mm
 Male and female threads
 Threads cut to tight tolerances
 Easy tool adjustment and quick changeovers

22. Needs of plastic profiles and pipes manufacturers
Flexible production lines
Quick tooling changeover times
Easy integration of new modular units in existing plants
Technology, innovation and competitiveness
Automation and customization of user-friendly production
systems
Performance, reliability and final product quality
Energy-saving and safety

23. right across our range of machinesRightacrossourrangeofmachines
Baruffaldi machine characteristics
Baruffaldi and
Primac machines
Optimize and reduce production costs
Quick return on investment
Ease of use and maintenance
Reliability and long lifespan
Process reliability & energy saving
Versatility
Baruffaldi machine characteristics

24. Our strong points
Know-how and
over 60 years’
experience
Close
cooperation and
synergy with
customers
Ability to handle
special turnkey
projects
Constant
research and
development
International
presence
Patented
technologies
Value for money
Service and
after-sales
Personal
relationship
with our
customers

25. Baruffaldi and Primac worldwide

26. Company information
via W. Tobagi, 13 - 48010 Fusignano (RA)
Tel. +39 0545 52652 - Fax +39 0545 53122
www.baruffaldi.eu - info@baruffaldi.eu
Via G.Rossa, 12 - 48010 Fusignano (RA)
tel. +39 0545 53280 - fax +39 0545 53122
www.dosicostruzionimeaccaniche.it
info@dosicostruzionimeccaniche.it
Holding company