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Baruffaldi presentation 2017

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Baruffaldi presentation 2017

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Baruffaldi presentation 2017

  1. 1. Technology for the extrusion of plastic profiles and pipes
  2. 2. Baruffaldi Downstream Equipment For all types of plastic profiles, especially for sidings, foam PVC and window profiles  Extrusion tools are made from plastic mold tool steel DIN 1.2316/AISI 420  Hardened and ground  Quality control  In-house and on-site fine tuning  3D CAD design  Mold flow software analysis Die for building industry 15” x 8”. Extruded at 3 m/min (500kg/h) Building Foam PVC
  3. 3. Baruffaldi OMNIA 1.0 EXTRUSION LINE
  4. 4. Baruffaldi OMNIA 1.0 EXTRUSION LINE
  5. 5. COMBO Puller-Cutter for technical profiles
  6. 6. COMBO: Combination Puller and Cutting Machine TECHNICAL DATA COMBINATION PULLER & CUTTING MACHINE (P-C/V) Weight 3525 lbs. (1600 kg) Traction force 7300 N Speed (motor type) as per the customer’s needs Contact surface 44” x 8” (1100 x 200 mm) With belts: belts width 8” (200 mm) With pads: pads size 8” x 13/8” (200 x 35 mm) Open profile passage between the columns 12” (300 mm) SAW UNIT or HORIZONTAL GUILLOTINE Cut length precision ± 14 thousandths of an inch (± 0.35 mm)
  7. 7. Baruffaldi Downstream Equipment For Large Profiles
  8. 8.  Frame made of electro-welded and painted steel cross sections, sliding on rails  Water and vacuum feeding systems with centralized connections  Stainless steel cyclone  Water distributor along the sides of the extrusion Personalized calibration tables Baruffaldi Downstream Equipment  Easy maintenance  Easy to use  No vibration  +50% energy saving  Calibration table from 4 to 14 meters in length  From 4 to 8 indipendent pumps
  9. 9. Calibration Tables (larger sizes) TECHNICAL DATA CT 8.0/6P CT 12.0/7P Overall dimensions (L x W x H) 315 x 46 x 79 inches (L x W x H) 8000 x 1170 x 2000 mm (L x W x H) 472 x 63 x 79 inches (L x W x H) 12000 x 1600 x 2000 mm Dimensions of the calibrator support plate 315 x 24 inches (7000 x 600 mm) 472 x 28 inches (12000 x 700 mm) Longitudinal movement : motor-driven with 1 or 2 speeds ± 39” (1000 mm) ± 39” (± 1000 mm) Vertical movement : motor-driven ± 6” (± 150 mm) ± 6” (± 150 mm) Transversal movement : manual ± 2” (± 50 mm) ± 2” (± 50 mm) Oscillation movement : manual Optional Vacuum pumps: Normally 6 Normally 7 Water manifold: modular with pipe connectors As required As required Vacuum manifold: modular with pipe connectors As required As required Control panel: Overhead Overhead
  10. 10.  Reinforced main frame;  Caterpillars with special pads for quick changeover  Speed variation: by means of inverter with potentiometer;  Control panel and air regulation device located on the operator side;  Comprehensive but easy- to-use . Pullers Baruffaldi Downstream Equipment Puller with rollers, pads or belts
  11. 11.  Cutting machines with guillotine : hot or cold blade  Regulated temperature control  Cut range from 0 to 600 mm and profile thickness up to 5 mm  Transversal and multiple cutting in both directions of plastic profiles such as cable ducts, window profiles and panels with no burrs or dust  Doesn't melt or deform profile, no burnt residues left on the blade  Can be supplied as pneumatic units (PP version), or servo- assisted units (PD version) Guillotines Baruffaldi Downstream Equipment  Highly versatile  No noise during the cut  Easy use and maintenance  Reliable energy saving process  Reduces production costs New concept linear brushless motor For energy saving: Over 3000 euro every 8000 hours Of production
  12. 12. Punching and Milling Machines
  13. 13.  Hydraulic or pneumatic systems. Speeds from 2 m/min to 12 m/min  Machine suitable for all commercial cable duct sizes  Quick and easy size changeover Hydraulic and Pneumatic Punching Machines Baruffaldi Downstream Equipment Low maintenance costs Highly versatile and easy to use Reduces production costs Energy saving Reliable process Personalised software  Modular punching and coining systems  High quality punching with no burrs and no dust, coining inside sharp edges
  14. 14. Rotary Punching and Inline Milling Machines Baruffaldi Downstream Equipment  High Production Speed  Inline or offline  Different Milling/ Drilling Patterns  Compact unit, with very small footprint  Quick setup  Low noise level  Energy saving  Robust, versatile, dependable
  15. 15. Downstream Equipment for Pipes
  16. 16. Sizing and Cooling Tanks for PVC, PE, and PP pipes Downstream Equipment for Pipes  Dual or single vacuum chamber sizing tanks for smooth and corrugated pipe  Cooling tanks standard length: 6 to 9 meters  Pipe range: from 10 to 1400 mm  Watertight seal  Low water consumption  Minimal start up product and time wastage
  17. 17. Haul-offs for pipes Downstream Equipment for Pipes  Wide range of diameters  Wide range of speed  Latest generation components  Intuitive controls
  18. 18. Planetary Cutting Machines Downstream Equipment for Pipes Rapid planetary cutting units Integrated haul off unit also available  Energy saving  Noiseless  Completely dust-free  Dependable workhorse  Precise pipe guide system  Highly versatile
  19. 19. Slotting Machines,Perforators and Dreno Covering machine Downstream Equipment for Pipes Offline slotting machine for smooth and corrugated PE pipes Pipe range: 110 to 1200 mm  High production speeds  Quick changeover blade  Flexible and Rigid Pipes  Changeover – no tools required  High quality slotting with no burrs  Rapid diameter changeover Inline perforators for corrugated pipes Pipe range: 50 to 400 mm Inline automatic wrapping machine for drainage pipe with PP geotextile material Pipe range: 50 to 200 mm
  20. 20. Jointing Machines for Corrugated Pipes Pipe Extrusion Line  Pipes length 3, 6 or 12 meters  For injection molded or rotational sockets  The weld itself is made from the same material as the pipe  Double weld bead is possible  Socket can be cut in half  No stronger pipe Weld avoids ovality problem No production waste Reliable weld No loss of speed on the extrusion line
  21. 21. Pipe Threading Machines Pipe Extrusion Line Offline automatic threading machine for PVC, PE and PP pipes  Pipe range: 35 to 500 mm  Male and female threads  Threads cut to tight tolerances  Easy tool adjustment and quick changeovers
  22. 22. Needs of plastic profiles and pipes manufacturers Flexible production lines Quick tooling changeover times Easy integration of new modular units in existing plants Technology, innovation and competitiveness Automation and customization of user-friendly production systems Performance, reliability and final product quality Energy-saving and safety
  23. 23. right across our range of machinesRightacrossourrangeofmachines Baruffaldi machine characteristics Baruffaldi and Primac machines Optimize and reduce production costs Quick return on investment Ease of use and maintenance Reliability and long lifespan Process reliability & energy saving Versatility Baruffaldi machine characteristics
  24. 24. Our strong points Know-how and over 60 years’ experience Close cooperation and synergy with customers Ability to handle special turnkey projects Constant research and development International presence Patented technologies Value for money Service and after-sales Personal relationship with our customers
  25. 25. Baruffaldi and Primac worldwide
  26. 26. Company information via W. Tobagi, 13 - 48010 Fusignano (RA) Tel. +39 0545 52652 - Fax +39 0545 53122 www.baruffaldi.eu - info@baruffaldi.eu Via G.Rossa, 12 - 48010 Fusignano (RA) tel. +39 0545 53280 - fax +39 0545 53122 www.dosicostruzionimeaccaniche.it info@dosicostruzionimeccaniche.it Holding company

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