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P. PRABU
Mobile: 09944848754 ~ E-Mail: pprabu1@rediffmail.com, perumalprabu1@gmail.com
JOB OBJECTIVE
Senior level assignments in Erection & Commissioning, Project Management and Technical Sales with an organization
of repute preferably in THERMAL POWER BOILERS or Oil & Gas Industry
SUMMARY
A competent professional with nearly 14 years of experience in Erection & Commissioning of All high pressure Thermal
Power boilers like AFBC, CFBC, PF Fired, Stroker fired, Performance testing, Trouble shooting ,Technical Marketing,
Process Engineering and Operations & Maintenance in Power Sector. Proficient in managing operations with focus on top-
line & bottom-line performance and expertise in determining company’s mission & strategic direction as conveyed through
policies & corporate objectives. Skilled in monitoring & optimizing processes, troubleshooting problems in coordination
with other departments and improving efficiency.
Exhibits a strong approach to sustain & encourage safe work environments and demonstrated ability to streamline
operations. Hands-on experience in interfacing with clients, suggesting viable product & solutions, cultivating relations
with them for securing repeat business Expertise in managing maintenance, operations for reducing breakdown/downtime
& enhancing operational effectiveness of equipment and reducing the production cost. Achievement oriented professional
with excellent people management skills and an ability to manage change with ease.
CORE COMPETENCIES
• Preparing manuals & work instructions for process operations for the unit and maintaining MIS reports for facilitating
decision making for the management
• Managing inventory management, materials management, continuous improvement, process optimization & cost
rationalization through value analysis
• Formulating & implementing strategies / policies and reaching out to the unexplored market segments / customer
groups for business expansion
• Negotiating contracts / agreements and ensuring maximum customer satisfaction by providing pre/post technical
assistance and achieving delivery and quality norms
• Interpreting operations for new products or improvement of existing products with thrust on reducing product cost
• Managing on-site construction activities and effective resource utilization to maximize the output
• Ascertaining compliance to safety, economical and technical assessments to secure the best economical result
• Planning material and developing vendors for obtaining timely procurement of materials & equipments at cost effective
prices to ensure smooth execution of projects
• Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations
ORGANIZATIONAL EXPERIENCE
Since Nov’10 with Thermax Ltd., Pune as Assistant Manager – Boiler Commissioning
(Handling commissioning & troubleshooting of Boiler Hydro Test, Refractory Dry Out, Alkali Boil Out, Steam Blowing,
Safety Valve Setting or Boiler Tuning, Operation, Performance Guarantee run, until hand over to customer.etc.)
May’05 - Nov’10 with Thermodyne Technologies Pvt. Ltd., Chennai as Senior Engineer – Boiler Erection &
Commissioning
(Looked after Erection & Commissioning of Boiler Hydro Test, Refractory Dry Out, Alkali Boil Out, Steam Blowing, Safety
Valve Setting, Boiler Tunning)
May’01 - Apr’05 with Sri Devi Engineering Consultancy & Agency, Trichy as Service Engineer- Boiler
KEY RESULT AREAS:
• Spearheading activities involving working out various requirements & monitoring overall project operations for
ensuring timely completion
• Hand experience and Supervising the commissioning activities in Boiler equipment like Coal Pulverizer, Coal Feeder,
Axial & Centrifugal Fans, Boiler Feed Water & Booster Pumps, Circulating Water Pumps, Condensate Extraction Pumps,
Auxiliary Pumps and Pulverized Coal Piping
• Executing boiler commissioning activities as per schedule such as refractory dry out, chemical cleaning, steam blasting,
safety valve floating, boiler loading, tuning, performance guarantee test conduction till handing over to customer
• Planning & commissioning the boiler activities as per monthly, weekly & daily plan to achieve the operations target
• Pre-commissioning of Pressure Parts such as Water Wall Panels, Economiser, Super Heaters, Piping Involves Down
Comers, Risers, Integral & Non-Integral Piping’s, etc.
Please
provide
photo
• Directing projects for the set up standards with accountability for strategic utilization & deployment of available
resources to achieve organizational objectives
• Preparing protocol formats and inspecting every activity as per the QAP standards
• Taking care of the customer requirements, handling contract bills, allocation and utilization of the required manpower
• Anchoring erection & commissioning of machines & equipment and ensuring completion of project in minimum
turnaround time by effective resource utilization to maximize the output
• Liaising with client & contractors and other departments such as design, quantity, planning, QA/QC and safety for
successful project completion
PROJECTS HANDLED
• Thermax Ltd: Acted as Lead Commissioning Engineer for:
o Meenachi Power Ltd., 1 X 495 TPH, 106 Kg/cm2, 540 Deg C CFBC Boiler with Re-heater system(150MW)
o Orient Green Power Pvt. Ltd,, Bara, 40 TPH, 66 Kg/cm2, 480 Deg C, AFBC Hopper type under bed
o Mangalam Cements Ltd., 80 TPH, 86 Kg/cm2, 515 Deg C, AFBC under bed (60MW)
o Kamachi Sponge & Power Pvt. Ltd., Chennai, 2 X 150 TPH, 100Kg/cm,540 Deg C, CFBC Boilers
o Suryadev Alloy & Power Pvt. Ltd., 2 X 330 TPH, 100 Kg/cm2, 540 Deg C, CFBC Boiler(160MW)
o Simhadri Power Ltd., Vizag, 1 X 210 TPH, 86 Kg/cm2, 520 Deg C, CFBC Boiler
o Myhome Cement Ltd., Hyderabad, 1 X 250 TPH, 106 Kg/cm2, 520 Deg C, CFBC Boiler(80MW)
o JK Papers Ltd., Rayagada, 1 X 165 TPH, 110 Kg/cm2, 540 Deg C CFBC Boiler with ESP(40MW)
o Girija Alloy & Power Pvt. Ltd., 3 X 160 TPH, 110 Kg/cm2. 540 Deg C, CFBC Boiler with ESP(108MW)
o Welspun India Ltd., 1 X 350TPH , 110 Kg/cm2, 540 Deg C Boiler with ESP ( 85MW)
o Yeswanth Rao Kharkhanna Sugar, Karad, 1 X 90 TPH, 86Kg/cm2, 520 Deg C, Travagrate Boiler
o Chada Sugars Ltd., Batala, 1 X 130 TPH, 86 Kg/cm2, 510 Deg C, Travagrate Boiler
o Samrth Kharkhana Sugar, Beed, 1 X 120TPH, 86Kg/cm2, 520 Deg C, Travagrate Boiler
o Kalasin Bio-Energy Co. Ltd., Thailand, 1 X 170TPH, 106 Kg/cm2, 520 Deg C, Travagrate Boiler
o Danchang Bio Energy Co Ltd,, Thailand, 1 X 170TPH, 106 Kg/cm2, 520 Deg C, Travagrate Boiler
• Thermodyne Technologies Pvt. Ltd., Handled Erection & Commissioning of:
o Chitra Bio-Energy Pvt. Ltd., Pudukkottai, 45 TPH, 45 Kg/cm2, 505 Deg C, Travagrate
o Nav Durga Fuels Pvt. Ltd., Raigarh, 2 X 10 TPH, 66Kg/cm2, 485 Deg C, WHRB Boilers
o Magadi Soda Ash Ltd., Kenya, (Client: L&T ECC), 1 X 45 TPH, 17.5Kg/cm2, Oil Fired Boilers
o Sri Renuka Sugars Ltd., Athani & Manouli, 2 X 100 TPH, 45 Kg/cm2, 505 Deg C, Pulsating Grate
o Sri Renuka Sugars Ltd., Gulbarga, 1 X 140 TPH, 86 Kg/cm2, 510 Deg C, Travagrate Boiler
o Rukmani Power & Steels Ltd., Kharsia, 1 X 45 TPH, 66Kg/cm2, 485 Deg C, AFBC Boilers (Under Bed)
o Meridian Utilities SDN BHD, Bahau, Malaysia, 2 X 35 TPH, 66Kg/cm2, 485 Deg C, WHRB Boilers
o Chilwaria Sugars Ltd., Bharuch, 1 X 80 TPH, 88 Kg/cm2, 505 Deg C, Dumping Grate
o Tikaula Sugars Ltd., Ramraj, 1 X 70 TPH, 66 Kg/cm2, 485 Deg C, Dumping Grate Boiler
o Sugar Corporation of Uganda, Lugazi, Uganda, 1 X 35 TPH, 35 Kg/cm2, 420 Deg C, Dumping Grate
o Jebba Paper Mills Ltd., Jebba, Nigeria (Manakshya), 1 X 20 TPH, 10.5 Kg/cm2, Compo Boiler
• Sri Devi Engineering Consultancy & Agency: Worked as Site In-charge of:
o TVS Srichakra Ltd.
o Andal Paper Mills Ltd.
o Bhadra Packaids Pvt. Ltd. (Karnataka)
o Bannari Amman Sugars Ltd. (Distillery Division)
EDUCATION
• B.Tech. (Mechanical) from Indhira Gandhi National Open University, Chennai
• Diploma in Electrical from AK Poly Technic( AICTE), Madurai in 2001
• XII from Dalmia Higher Secondary School, Dalmiapuram, Tamilnadu state board in 1998
• X from Government Higher Secondary School, Pullambadi Tamilnadu state board in 1996
IT SKILLS
• Conversant with AutoCAD, Ms-dos, Windows98, NT MS Project, MS Office (Word, Excel) & Internet Applications
PERSONAL DETAILS
Date of Birth: 14th
June, 1981
Permanent Address: Mudhaliyar Street, KovandaKurichy, Lalgudi – T.K., Trichy – DT, TamilNadu - 621711
Languages Known: English, Hindi and Tamil.:

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CustomerCopy (2)

  • 1. P. PRABU Mobile: 09944848754 ~ E-Mail: pprabu1@rediffmail.com, perumalprabu1@gmail.com JOB OBJECTIVE Senior level assignments in Erection & Commissioning, Project Management and Technical Sales with an organization of repute preferably in THERMAL POWER BOILERS or Oil & Gas Industry SUMMARY A competent professional with nearly 14 years of experience in Erection & Commissioning of All high pressure Thermal Power boilers like AFBC, CFBC, PF Fired, Stroker fired, Performance testing, Trouble shooting ,Technical Marketing, Process Engineering and Operations & Maintenance in Power Sector. Proficient in managing operations with focus on top- line & bottom-line performance and expertise in determining company’s mission & strategic direction as conveyed through policies & corporate objectives. Skilled in monitoring & optimizing processes, troubleshooting problems in coordination with other departments and improving efficiency. Exhibits a strong approach to sustain & encourage safe work environments and demonstrated ability to streamline operations. Hands-on experience in interfacing with clients, suggesting viable product & solutions, cultivating relations with them for securing repeat business Expertise in managing maintenance, operations for reducing breakdown/downtime & enhancing operational effectiveness of equipment and reducing the production cost. Achievement oriented professional with excellent people management skills and an ability to manage change with ease. CORE COMPETENCIES • Preparing manuals & work instructions for process operations for the unit and maintaining MIS reports for facilitating decision making for the management • Managing inventory management, materials management, continuous improvement, process optimization & cost rationalization through value analysis • Formulating & implementing strategies / policies and reaching out to the unexplored market segments / customer groups for business expansion • Negotiating contracts / agreements and ensuring maximum customer satisfaction by providing pre/post technical assistance and achieving delivery and quality norms • Interpreting operations for new products or improvement of existing products with thrust on reducing product cost • Managing on-site construction activities and effective resource utilization to maximize the output • Ascertaining compliance to safety, economical and technical assessments to secure the best economical result • Planning material and developing vendors for obtaining timely procurement of materials & equipments at cost effective prices to ensure smooth execution of projects • Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations ORGANIZATIONAL EXPERIENCE Since Nov’10 with Thermax Ltd., Pune as Assistant Manager – Boiler Commissioning (Handling commissioning & troubleshooting of Boiler Hydro Test, Refractory Dry Out, Alkali Boil Out, Steam Blowing, Safety Valve Setting or Boiler Tuning, Operation, Performance Guarantee run, until hand over to customer.etc.) May’05 - Nov’10 with Thermodyne Technologies Pvt. Ltd., Chennai as Senior Engineer – Boiler Erection & Commissioning (Looked after Erection & Commissioning of Boiler Hydro Test, Refractory Dry Out, Alkali Boil Out, Steam Blowing, Safety Valve Setting, Boiler Tunning) May’01 - Apr’05 with Sri Devi Engineering Consultancy & Agency, Trichy as Service Engineer- Boiler KEY RESULT AREAS: • Spearheading activities involving working out various requirements & monitoring overall project operations for ensuring timely completion • Hand experience and Supervising the commissioning activities in Boiler equipment like Coal Pulverizer, Coal Feeder, Axial & Centrifugal Fans, Boiler Feed Water & Booster Pumps, Circulating Water Pumps, Condensate Extraction Pumps, Auxiliary Pumps and Pulverized Coal Piping • Executing boiler commissioning activities as per schedule such as refractory dry out, chemical cleaning, steam blasting, safety valve floating, boiler loading, tuning, performance guarantee test conduction till handing over to customer • Planning & commissioning the boiler activities as per monthly, weekly & daily plan to achieve the operations target • Pre-commissioning of Pressure Parts such as Water Wall Panels, Economiser, Super Heaters, Piping Involves Down Comers, Risers, Integral & Non-Integral Piping’s, etc. Please provide photo
  • 2. • Directing projects for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives • Preparing protocol formats and inspecting every activity as per the QAP standards • Taking care of the customer requirements, handling contract bills, allocation and utilization of the required manpower • Anchoring erection & commissioning of machines & equipment and ensuring completion of project in minimum turnaround time by effective resource utilization to maximize the output • Liaising with client & contractors and other departments such as design, quantity, planning, QA/QC and safety for successful project completion PROJECTS HANDLED • Thermax Ltd: Acted as Lead Commissioning Engineer for: o Meenachi Power Ltd., 1 X 495 TPH, 106 Kg/cm2, 540 Deg C CFBC Boiler with Re-heater system(150MW) o Orient Green Power Pvt. Ltd,, Bara, 40 TPH, 66 Kg/cm2, 480 Deg C, AFBC Hopper type under bed o Mangalam Cements Ltd., 80 TPH, 86 Kg/cm2, 515 Deg C, AFBC under bed (60MW) o Kamachi Sponge & Power Pvt. Ltd., Chennai, 2 X 150 TPH, 100Kg/cm,540 Deg C, CFBC Boilers o Suryadev Alloy & Power Pvt. Ltd., 2 X 330 TPH, 100 Kg/cm2, 540 Deg C, CFBC Boiler(160MW) o Simhadri Power Ltd., Vizag, 1 X 210 TPH, 86 Kg/cm2, 520 Deg C, CFBC Boiler o Myhome Cement Ltd., Hyderabad, 1 X 250 TPH, 106 Kg/cm2, 520 Deg C, CFBC Boiler(80MW) o JK Papers Ltd., Rayagada, 1 X 165 TPH, 110 Kg/cm2, 540 Deg C CFBC Boiler with ESP(40MW) o Girija Alloy & Power Pvt. Ltd., 3 X 160 TPH, 110 Kg/cm2. 540 Deg C, CFBC Boiler with ESP(108MW) o Welspun India Ltd., 1 X 350TPH , 110 Kg/cm2, 540 Deg C Boiler with ESP ( 85MW) o Yeswanth Rao Kharkhanna Sugar, Karad, 1 X 90 TPH, 86Kg/cm2, 520 Deg C, Travagrate Boiler o Chada Sugars Ltd., Batala, 1 X 130 TPH, 86 Kg/cm2, 510 Deg C, Travagrate Boiler o Samrth Kharkhana Sugar, Beed, 1 X 120TPH, 86Kg/cm2, 520 Deg C, Travagrate Boiler o Kalasin Bio-Energy Co. Ltd., Thailand, 1 X 170TPH, 106 Kg/cm2, 520 Deg C, Travagrate Boiler o Danchang Bio Energy Co Ltd,, Thailand, 1 X 170TPH, 106 Kg/cm2, 520 Deg C, Travagrate Boiler • Thermodyne Technologies Pvt. Ltd., Handled Erection & Commissioning of: o Chitra Bio-Energy Pvt. Ltd., Pudukkottai, 45 TPH, 45 Kg/cm2, 505 Deg C, Travagrate o Nav Durga Fuels Pvt. Ltd., Raigarh, 2 X 10 TPH, 66Kg/cm2, 485 Deg C, WHRB Boilers o Magadi Soda Ash Ltd., Kenya, (Client: L&T ECC), 1 X 45 TPH, 17.5Kg/cm2, Oil Fired Boilers o Sri Renuka Sugars Ltd., Athani & Manouli, 2 X 100 TPH, 45 Kg/cm2, 505 Deg C, Pulsating Grate o Sri Renuka Sugars Ltd., Gulbarga, 1 X 140 TPH, 86 Kg/cm2, 510 Deg C, Travagrate Boiler o Rukmani Power & Steels Ltd., Kharsia, 1 X 45 TPH, 66Kg/cm2, 485 Deg C, AFBC Boilers (Under Bed) o Meridian Utilities SDN BHD, Bahau, Malaysia, 2 X 35 TPH, 66Kg/cm2, 485 Deg C, WHRB Boilers o Chilwaria Sugars Ltd., Bharuch, 1 X 80 TPH, 88 Kg/cm2, 505 Deg C, Dumping Grate o Tikaula Sugars Ltd., Ramraj, 1 X 70 TPH, 66 Kg/cm2, 485 Deg C, Dumping Grate Boiler o Sugar Corporation of Uganda, Lugazi, Uganda, 1 X 35 TPH, 35 Kg/cm2, 420 Deg C, Dumping Grate o Jebba Paper Mills Ltd., Jebba, Nigeria (Manakshya), 1 X 20 TPH, 10.5 Kg/cm2, Compo Boiler • Sri Devi Engineering Consultancy & Agency: Worked as Site In-charge of: o TVS Srichakra Ltd. o Andal Paper Mills Ltd. o Bhadra Packaids Pvt. Ltd. (Karnataka) o Bannari Amman Sugars Ltd. (Distillery Division) EDUCATION • B.Tech. (Mechanical) from Indhira Gandhi National Open University, Chennai • Diploma in Electrical from AK Poly Technic( AICTE), Madurai in 2001 • XII from Dalmia Higher Secondary School, Dalmiapuram, Tamilnadu state board in 1998 • X from Government Higher Secondary School, Pullambadi Tamilnadu state board in 1996 IT SKILLS • Conversant with AutoCAD, Ms-dos, Windows98, NT MS Project, MS Office (Word, Excel) & Internet Applications PERSONAL DETAILS Date of Birth: 14th June, 1981 Permanent Address: Mudhaliyar Street, KovandaKurichy, Lalgudi – T.K., Trichy – DT, TamilNadu - 621711 Languages Known: English, Hindi and Tamil.: