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effective executives, efficient employees
A VETERAN OWNED SMALL BUSINESS
StrategyDriven TM
Optimizing Inventories Through
Improvements to the Work Management /
Supply Chain Interface
Nuclear Operations and Maintenance Efficiency Summit
16 November 2015
www.StrategyDriven.com/wmscinterface
Optimizing Inventories Through Improvements to the WM – SC InterfacePage 2 StrategyDriven TM
effective executives, efficient employees
StrategyDriven Advisory Services
StrategyDriven advisors serve the global Energy Industry
 United States
 Canada
 Brazil
 Peru
 El Salvador
* Companies served over the course of our advisor’s careers and not necessarily through StrategyDriven.
In 2014 alone, StrategyDriven advisors identified $200+ million in inventory
reduction opportunities across four companies!
Just imagine what we might do for yours.
*
 United Kingdom
 Norway
 Switzerland
 Hungary
 Cayman Islands
 United Arab Emirates
 Angola
 Nigeria
 Australia
 Japan
 Thailand
 Singapore
 India
Industry Experience
 Power & Utilities
 Oil & Gas
 Healthcare
 U.S. Navy
 U.S. Army
 Not-For-Profit
Global Client Experience
Optimizing Inventories Through Improvements to the WM – SC InterfacePage 3 StrategyDriven TM
effective executives, efficient employees
A Challenging Economy
The ongoing economic malaise pressures utility managers to hold down costs
Economic demands place increasing pressure on utility managers to reduce costs while
maintaining high levels of operational safety, reliability, and efficiency. For Work
Management and Supply Chain leaders, areas of potential savings lie with:
 optimizing inventory levels while reducing associated carrying costs,
 minimizing or eliminating expediting costs, and
 eliminating losses incurred as parts become obsolete in the warehouse
… while providing the highest level of parts availability.
Optimizing Inventories Through Improvements to the WM – SC InterfacePage 4 StrategyDriven TM
effective executives, efficient employees
Inventory Characterization
Identifying achievable inventory optimization
Total Inventory
Inventory Restocking
Over Max Inventory
Temporary Over Max Inventory
High Economic Order Quantity Item Over Max Inventory
Frequently Used, Long Lead Time Item Over Max Inventory
Cost of Doing
Business Over Max
Inventory
Inventory Reduction
Opportunity
High Reorder Point Over Max Inventory
Late Item Ordering Over Max Inventory
Total Inventory
Reduction Opportunity
$100
$90
$80
$70
$60
$50
$40
$30
$20
$10
$0
(millions)
Upward Pressure on Inventory Levels
While every utility’s circumstances are unique,
StrategyDriven advisors commonly observe
$10+ million in inventory optimization opportunities.
Illustrative
Optimizing Inventories Through Improvements to the WM – SC InterfacePage 5 StrategyDriven TM
effective executives, efficient employees
Industry Opportunities
StrategyDriven WM – SC evaluations reveal numerous program misalignments
Existing utility industry guidelines and evaluation groups commonly ignore the highly
integrated relationship between the Work Management and Supply Chain programs.
Consequently, the constraints and limitations each program has on the other is frequently
overlooked resulting in transaction disruptions and redundancies that result in elevated
costs.
In our experience, organizational, process, and technological barriers between the Work
Management and Supply Chain processes disrupt the flow of information that would
otherwise facilitate timely error-free transactions.
 Organizational Challenges
 Process Challenges
 Technological Challenges
The New WM-SC Paradigm
 The Supply Chain organization is an integral partner in the execution of the
work management program
 Work Management and Supply Chain processes are co-developed and
interdependent
 Work Management and Supply Chain performance metrics and reports are
linked and evaluated in combination with one another
Optimizing Inventories Through Improvements to the WM – SC InterfacePage 6 StrategyDriven TM
effective executives, efficient employees
Opportunities for Improvement
StrategyDriven identified opportunities to align WM – SC processes
Based on work performed with a broad number of nuclear and non-nuclear electric
generation utilities, StrategyDriven advisors have previously identified the following Work
Management – Supply Chain interface issues:
 Parts ordering occurred within the lead time of needed parts
 Component lead times were observed to change frequently without being updated
within the supporting supply chain application
 Enterprise resource planning system algorithms were not used
 Supply chain personnel are not actively involved in the work management process
 Inflated stocking logic parameters
Potential Cost Savings Opportunities
 Inventory reductions of 10 – 25 percent
 Expediting cost reductions of up to 90 percent
 Significant reduction in inventory spoilage and obsolescence
Optimizing Inventories Through Improvements to the WM – SC InterfacePage 7 StrategyDriven TM
effective executives, efficient employees
WM – SC Interface Assessment
How to uncover Work Management – Supply Chain interface misalignments
Plan & Prepare Collect Data
Interview &
Observe
Review & Analyze Conduct Briefings
WM Process Framework Phase-by-Phase WM
Process Assessment
WM & SC Time-dependent
Process Execution
Assessment
Item Lead Time Accuracy
Analysis
Work Management
Maturity Model
 Review Work Management and Supply Chain processes for interface misalignments
 Analyze Work Management and Supply Chain performance data for quality and
process performance inefficiencies and misalignments
 Observe the performance of and information flow supporting work planning; parts
ordering; procurement processing; and parts receipts, issues, and returns
 Assess Work Management and Supply Chain process supporting applications for
information access and flow
Optimizing Inventories Through Improvements to the WM – SC InterfacePage 8 StrategyDriven TM
effective executives, efficient employees
Contact
For more information on how to optimize your spare parts inventory, contact…
Nathan Ives
Principal
StrategyDriven Enterprises, LLC
(678) 313-0150
nathanives@strategydriven.com
or visit us on the web at:
www.StrategyDriven.com/wmscinterface
StrategyDriven Enterprises LLC
1720 Mars Hill Road, Suite 8-232
Acworth, Georgia 30101
ContactUs@StrategyDriven.com
(678) 810-0892
StrategyDrivenTM
StrategyDriven.com | StrategyDriven Professional | StrategyDriven Advisory Services
StrategyDriven refers to the family of organizations comprising StrategyDriven Enterprises, LLC.
For more information about our company, please visit www.StrategyDriven.com.
StrategyDriven is the trademark of StrategyDriven Enterprises, LLC.
Copyright © 2015 by StrategyDriven Enterprises, LLC. All rights reserved. A VETERAN OWNED SMALL BUSINESS
StrategyDriven TM

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How to Optimize Your Maintenance Spare Parts Inventory

  • 1. effective executives, efficient employees A VETERAN OWNED SMALL BUSINESS StrategyDriven TM Optimizing Inventories Through Improvements to the Work Management / Supply Chain Interface Nuclear Operations and Maintenance Efficiency Summit 16 November 2015 www.StrategyDriven.com/wmscinterface
  • 2. Optimizing Inventories Through Improvements to the WM – SC InterfacePage 2 StrategyDriven TM effective executives, efficient employees StrategyDriven Advisory Services StrategyDriven advisors serve the global Energy Industry  United States  Canada  Brazil  Peru  El Salvador * Companies served over the course of our advisor’s careers and not necessarily through StrategyDriven. In 2014 alone, StrategyDriven advisors identified $200+ million in inventory reduction opportunities across four companies! Just imagine what we might do for yours. *  United Kingdom  Norway  Switzerland  Hungary  Cayman Islands  United Arab Emirates  Angola  Nigeria  Australia  Japan  Thailand  Singapore  India Industry Experience  Power & Utilities  Oil & Gas  Healthcare  U.S. Navy  U.S. Army  Not-For-Profit Global Client Experience
  • 3. Optimizing Inventories Through Improvements to the WM – SC InterfacePage 3 StrategyDriven TM effective executives, efficient employees A Challenging Economy The ongoing economic malaise pressures utility managers to hold down costs Economic demands place increasing pressure on utility managers to reduce costs while maintaining high levels of operational safety, reliability, and efficiency. For Work Management and Supply Chain leaders, areas of potential savings lie with:  optimizing inventory levels while reducing associated carrying costs,  minimizing or eliminating expediting costs, and  eliminating losses incurred as parts become obsolete in the warehouse … while providing the highest level of parts availability.
  • 4. Optimizing Inventories Through Improvements to the WM – SC InterfacePage 4 StrategyDriven TM effective executives, efficient employees Inventory Characterization Identifying achievable inventory optimization Total Inventory Inventory Restocking Over Max Inventory Temporary Over Max Inventory High Economic Order Quantity Item Over Max Inventory Frequently Used, Long Lead Time Item Over Max Inventory Cost of Doing Business Over Max Inventory Inventory Reduction Opportunity High Reorder Point Over Max Inventory Late Item Ordering Over Max Inventory Total Inventory Reduction Opportunity $100 $90 $80 $70 $60 $50 $40 $30 $20 $10 $0 (millions) Upward Pressure on Inventory Levels While every utility’s circumstances are unique, StrategyDriven advisors commonly observe $10+ million in inventory optimization opportunities. Illustrative
  • 5. Optimizing Inventories Through Improvements to the WM – SC InterfacePage 5 StrategyDriven TM effective executives, efficient employees Industry Opportunities StrategyDriven WM – SC evaluations reveal numerous program misalignments Existing utility industry guidelines and evaluation groups commonly ignore the highly integrated relationship between the Work Management and Supply Chain programs. Consequently, the constraints and limitations each program has on the other is frequently overlooked resulting in transaction disruptions and redundancies that result in elevated costs. In our experience, organizational, process, and technological barriers between the Work Management and Supply Chain processes disrupt the flow of information that would otherwise facilitate timely error-free transactions.  Organizational Challenges  Process Challenges  Technological Challenges The New WM-SC Paradigm  The Supply Chain organization is an integral partner in the execution of the work management program  Work Management and Supply Chain processes are co-developed and interdependent  Work Management and Supply Chain performance metrics and reports are linked and evaluated in combination with one another
  • 6. Optimizing Inventories Through Improvements to the WM – SC InterfacePage 6 StrategyDriven TM effective executives, efficient employees Opportunities for Improvement StrategyDriven identified opportunities to align WM – SC processes Based on work performed with a broad number of nuclear and non-nuclear electric generation utilities, StrategyDriven advisors have previously identified the following Work Management – Supply Chain interface issues:  Parts ordering occurred within the lead time of needed parts  Component lead times were observed to change frequently without being updated within the supporting supply chain application  Enterprise resource planning system algorithms were not used  Supply chain personnel are not actively involved in the work management process  Inflated stocking logic parameters Potential Cost Savings Opportunities  Inventory reductions of 10 – 25 percent  Expediting cost reductions of up to 90 percent  Significant reduction in inventory spoilage and obsolescence
  • 7. Optimizing Inventories Through Improvements to the WM – SC InterfacePage 7 StrategyDriven TM effective executives, efficient employees WM – SC Interface Assessment How to uncover Work Management – Supply Chain interface misalignments Plan & Prepare Collect Data Interview & Observe Review & Analyze Conduct Briefings WM Process Framework Phase-by-Phase WM Process Assessment WM & SC Time-dependent Process Execution Assessment Item Lead Time Accuracy Analysis Work Management Maturity Model  Review Work Management and Supply Chain processes for interface misalignments  Analyze Work Management and Supply Chain performance data for quality and process performance inefficiencies and misalignments  Observe the performance of and information flow supporting work planning; parts ordering; procurement processing; and parts receipts, issues, and returns  Assess Work Management and Supply Chain process supporting applications for information access and flow
  • 8. Optimizing Inventories Through Improvements to the WM – SC InterfacePage 8 StrategyDriven TM effective executives, efficient employees Contact For more information on how to optimize your spare parts inventory, contact… Nathan Ives Principal StrategyDriven Enterprises, LLC (678) 313-0150 nathanives@strategydriven.com or visit us on the web at: www.StrategyDriven.com/wmscinterface
  • 9. StrategyDriven Enterprises LLC 1720 Mars Hill Road, Suite 8-232 Acworth, Georgia 30101 ContactUs@StrategyDriven.com (678) 810-0892 StrategyDrivenTM StrategyDriven.com | StrategyDriven Professional | StrategyDriven Advisory Services StrategyDriven refers to the family of organizations comprising StrategyDriven Enterprises, LLC. For more information about our company, please visit www.StrategyDriven.com. StrategyDriven is the trademark of StrategyDriven Enterprises, LLC. Copyright © 2015 by StrategyDriven Enterprises, LLC. All rights reserved. A VETERAN OWNED SMALL BUSINESS StrategyDriven TM