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E-Durables
2016-17
The
Company
Our
Products
Manufacturing
Capability
The Brand
The company
 History
 Vision
 USP’s
 Financials
 The Team
 The Group
2016-17
History The
Company
• From humble beginning as a small manufacturing unit about 2 decades ago, E-Durables
is today an ISO 9001(2008) & ISO 14000 company with a clients list that reads like an
international “Who’s Who”. Credit goes to the company’s hard core technical and
commercial team coupled with financial soundness, systems driven & performance
oriented culture, ethical business practices and focus on innovations – right formula for
business growth. Astute handling of prestigious MNC’s is as assurance that E-Durables
is poised on the springboard of much greater achievements.
• While we are forging ahead from success to success, at E-Durables we never loose
sight of “Complete Delight” of our external as well as internal customers.
2016-17
Vision E-Durables
2016-17
At E-Durables it is our goal to achieve profitable annual sales without
compromising product quality or company integrity.
The core focus area for Success are:
– Introduce new products in Living Appliances segment.
– Strong customer relationship.
– Manage company growth.
– Backward integration and value addition through cost benefit analysis.
– Maintain International Quality Standards.
E-Durables seeks to increase its recognition as a leader in the living appliances
manufacturing Community .
USP’s The Company
2016-17
Financials The Company
2016-17
0 2000 4000 6000
FY 11-12
FY 12-13
FY 13-14
FY 14-15
FY 15-16 (Proj)
INR in Millions
0 50 100
FY 11-12
FY 12-13
FY 13-14
FY 14-15
FY 15-16 (Proj)
Sales Revenue
USD in Millions
The Team The Company
2016-17
Strength of Highly Motivated team of Managerial Staff ,Engineering Graduates ,
Post Graduates and Technical Staff
Managerial Staff
9%
Engineering
Graduates
22%
Post Graduates
15%
Quality Engineers
14%
Technical Staff
40%
Team E Durables
Sister Concerns The Company
2016-17
E-Pack Polymers (P) Ltd.
Unit: I
Location: Greater Noida
Products: EPS Shape molding, EPS Blocks &
Sheets, Copper tubbings & Installation kit.
Unit: II
Location: Greater Noida
Products: Pre-fabricated housings, cold
rooms, Livin-Shelters, Low cost housing.
East India Technologies (P) Ltd
Unit: I
Location: Greater Noida
Products: EPS Shape molding.
Unit: II
Location: Bangalore.
Products: PCB Assembly, PDU assembly.
Our Products
 At a Glance
 Product Line up.
 Room Air conditioner: Window Type
 Room Air Conditioner: Split Type
 Induction Cook Top
 Gas Cook Top
 Mixer Grinder, Rice Cooker, Bottled Water Dispenser
2016-17
2016-17
At a Glance Our
Products
 India’s largest OEM in Home Appliances (Air Conditioner, Induction Cooktop and other Kitchen
Appliances).
State-of-the-art plant & machinery to meet stringent quality norms of MNC’s spread across an area of
12 acres.
 Manufacturing facilities in excise free zones at Dehradun.
E-Durables has an installed capacity to manufacture 8,00,000 AC’s, 2,00,000 Water Dispenser,
1,200,000 Induction Cook-Top, 6,00,000 Gas cook-Top, and 3,60,000 Mixer Grinder per annum.
The group has been able to gain the confidence of customers through its professional approach and
customer driven culture.
Product Line Our
Products
2016-17
Large Appliances Small Home Appliances
Room Air conditioner: Window Type
& Split Type
Induction Cook-Top
Water Dispenser: Table Top & Floor
Standing Type.
Gas Cook-Top & Hobs
Room Air-Purifier Mixer Grinder
Product Line Our Products
2016-17
0.75 TR: 9000 Btu 1.0 TR : 12000 Btu 1.1 TR : 13200 Btu 1.5 TR : 18000 Btu 2.0 TR : 22000 Btu
Room Air Conditioner
 Window Type
 Rotary Compressor T-1
 Rotary Compressor T-3
 Reciprocating compressor T-3
Qualification Standards
 BEE
 ESMA
 SASO
 etc
Product Line Our Products
2016-17
0.75 TR: 9000 Btu 1.0 TR : 12000 Btu 1.1 TR : 13200 Btu 1.5 TR : 18000 Btu 2.0 TR : 22000 Btu
Room Air Conditioner
 Split Type
 Rotary Compressor T-1
 Rotary Compressor T-3
 Reciprocating compressor T-3
Qualification Standards
 BEE
 ESMA
 SASO
 etc
Product Line Our Products
2016-17
Smart Range Slim Push Button Range Premium Range Mass Range Economy Range
Induction Cook Tops
 Smart Range with Bluetooth Music Player
 Slim Push Button Range
 Premium Range
 Mass Range
 Economy Range
Product Line Our Products
2016-17
Hot Plate and Deep Fryer Hot Plate and Deep Fryer 4 Burner Range 3 Burner Range 2 Burner Range
Gas Cook Top
 Hot Plate and Deep Fryer
 4 Burner Range
 3 Burner Range
 2 Burner Range
Product Line Our Products
2016-17
Water DispenserCassette Type Air Conditioner
Other Products
 Mixer Grinder with Dough Maker
 Rice Cooker
 Water Dispenser
Mixer Grinder with Dough Maker Rice Cooker
Manufacturing Capability
2016-17
Manufacturing Capability
2016-17
Quick Fact
E-Durables is among India’s largest OEM Manufacturer of home
appliances with completely integrated setup under single roof.
Room AC Manufacturing Capability
2016-17
In-house Manufacturing
 All Sheet metal press parts (like Base pan, cabinet,
mount motor, etc.) including powder coating.
 All Plastic Parts (like blower, fan, grill, air-guide etc.)
 Copper Tube-Aluminum-Fin Heat exchangers.
 All copper tubing parts (System tubing, suction &
delivery, I-Kit)
 Other subassembly (like control box)
 EPS Packaging (Base-pack sub assembly, Upper
packing etc.) from Noida unit.
Strategic Joint Investment
 For Multi-channel condenser (MFC) with Global
leader: Mahle-Bher (formerly Delphi) in this
segment.
INPUT
LQC TestingOutputPacking Gas charging
Input Line
Brazing
 Services Offered : Both OEM & ODM for final Assembly for Room Air-conditioners
Type : Both Window and Split AC (ODU & IDU).
Design : As per customer’s tools (OEM Service)
: As per our design (ODM Service)
No of Assembly Line : 04
Capacity : Line 1 - 120 UPH (WAC & ODU), 180 UPH (IDU)
: Line II - 80 UPH (WAC & ODU), 120UPH (IDU)
: Line III – 120 UPH (WAC & ODU), 120 UPH (IDU)
: Line IV – 120 UPH (ODU Kit).
Major Equipment : Gas charging (Galileo-250gm/s)
: Vacuum (1000 LPM)
: HLD (Inficon-5000)
Quality control Setup : IQC, LQC, FQC and OQC
: ELT
: On Line Noise Testing.
Reliability Setup : Multi-Chamber Setup
: Blower & Fan Life cycle test.
2016-17
Room AC Manufacturing Capability
Water Dispenser Manufacturing Capability
2016-17
In-house Manufacturing
 All Sheet metal press parts (like Base pan, cabinet,
etc.) including powder coating.
 All Plastic Parts (like Front Panel, Door, etc.)
 Vacuum Formed components (Like Door liner, Cabinet
liner).
 Other subassembly (like control box)
 EPS Packaging (Base-pack sub assembly, Upper
packing etc.) from Noida unit.
INPUT
LQC TestingOutputPacking Gas charging
Input Line
Vacuum
 Services Offered : Both OEM & ODM for final Assembly for Bottled Water Dispenser
Type : Both Floor Standing & Table Type.
Design : As per customer’s tools (OEM Service)
: As per our design (ODM Service)
No of Assembly Line : 01
Capacity : Line 1 - 60 UPH
Major Equipment : Gas charging (Galileo-150gm/s)
: Vacuum (300 LPM)
: HLD (Inficon-5000)
Quality control Setup : IQC, LQC, FQC and OQC
: ELT
2016-17
Water Dispenser Manufacturing Capability
2016-17
In-house Manufacturing
 All Plastic Parts (like Top Cover, Bottom
etc.)
 Others sub assy like Control panel, Top
Cover Assembly with Glass panel etc.
 EPS Packaging from Noida unit.
Strategic Tie-up
 Main PCB & Display PCB with a
renowned supplier, and design support
from China.
INPUT
HV / IR TestingLQC AgeingPacking Main Assembly
Top cover Assembly
Robotic Gluing
Induction Cook Top Manufacturing Capability
 Services Offered : Both OEM & ODM for final Assembly for Induction Cook Top.
Type : All Models
Design : As per customer’s tools (OEM Service)
: As per our design (ODM Service)
No of Assembly Line : 01
Capacity : 250 UPH
Major Equipment : Robotic Glue Machine
: Specialized Ageing System
: HV/IR
 Quality control Setup : IQC, LQC, FQC and OQC
: On line micro leakage test
 Reliability Setup : ELT (Early Life Test)
: Power Distribution Test
2016-17
Induction Cook Top Manufacturing Capability
 Services Offered : Both OEM & ODM for final Assembly for Gas Cook-Top.
 Type : All Models
 Design : As per customer’s tools (OEM Service)
: As per our design (ODM Service)
 No of Assembly Line : 01
 Capacity : 200 UPH
 Quality control Setup : IQC, LQC, FQC and OQC
: On line gas leakage test
 Reliability Setup : ELT (Early Life Test)
: All tests as per ISI-Standards.
2016-17
Gas Cook Top Manufacturing Capability
 Services Offered : Both OEM & ODM for final Assembly for Gas Cook-Top.
 Type : All Models
 Design : As per customer’s tools (OEM Service)
: As per our design (ODM Service)
 No of Assembly Line : 01
 Capacity : 120 UPH
 Quality control Setup : IQC, LQC, FQC and OQC
 Reliability Setup : ELT (Early Life Test)
: All tests as per ISI-Standards.
2016-17
Mixer Grinder Manufacturing Capability
2016-17
Components: Heat Exchanger Manufacturing Capability
For Copper-Tube-Aluminum-Fin, type condensers and cooling coils, the
company has fortified its values of innovation with infrastructure with a
new “ahead of it’s time most modern”, integrated state-of-the-art
manufacturing facility with latest technology and equipment to deliver
heat exchanger coils that meet new global standards.
With the latest infrastructural facility, the plant is capable to manufacture 1.2
Million coils per annum for captive consumption, with high flexibility in terms of
fin patterns, fin surfaces, fin spacing, number of rows, coil length and height
with four tube diameters 7 mm.
All coils produced are world-class, maintaining the Global benchmark in
contamination and moisture-free. Efficiently designed for durability and superior
functioning, they offer unmatched value. The strength of the product range is
enhanced by the fact that the key raw materials used in the manufacturing
process are high quality and imported from leading manufacturers across the
globe.
To adhere to stringent quality control, the products undergo various quality
checks at each stage of manufacturing, using best of jigs, fixtures and precision
tooling. Each coil is subjected to High-Pressure Leak Testing.
2016-17
Components: Heat Exchanger Manufacturing Capability
HE MACHINERY FACILITIES
S# Machine Name Quantity Remarks
1 Fin Press & Dies 2 nos.
1. Ø7*60R*4P (12.7*21mm)
2. Ø7*60R*3P (12.7*21mm)
2 Hair pin bender 3 nos.
1. 6 Tubes per Cycle
2. 6 Tubes per Cycle
3. 8 Tubes per Cycle
3 Vertical Expander 2 nos.
1. 52 Hole x 3 Row
2. 60 Hole x 4 Row
4 Oil Dry Oven 1 nos.
5 Leak test tank 2 nos. 4 Row Header
6 Water Dry Oven 1 nos.
2016-17
Components: MCHx Coils Manufacturing Capability
For the latest Micro Channel Heat Exchanger (MCHx) Coils, the company
a strategic joint investment in Greater Noida with the Global leader in PFC
Technology : Mahle-Bher (formerly Delphi Thermal Division)
With the latest infrastructural facility, the plant is capable to manufacture 0.3
Million coils per annum for Room Air-conditioner segment, in addition to its vast
range and expertise in Auto-motive MCHx coils.
For Sheet Metal Pressed Components we are a full service company right from
product design, tool development specializing in custom fabricated
components.
Press Lines:
• Our expertise in sheet metal parts manufacturing is unparalleled.
• We have latest C-Frame and H-Frame Presses from 30T to 400T
• We have capability to manufacture high precision sheet metal press components
Weld Lines:
• We posses wide range of modern weld equipment comprising of stationary
and portable spot welding, MIG / TIG Welding, IT Gun Welding, and special
purpose welding machines.
• We also have 2-P and 4-P Bending Machines, Caulking Machines and SPM’s.
Surface Treatment:
• We have a State of art Powder coating facility with a 8-Tank pre-treatment
process.
• The surface treatment facilities are eco-friendly.
• The latest design imported electro-static painting guns are used, to ensure
a better paint transfer efficiency and minimal wastage of paint, resulting in
better conservation of environment
2016-17
Components: Press Shop Manufacturing Capability
A true customer centric OEM Parts supplier, at par with global standards, We have equipped our
manufacturing unit with modern machines and technology for producing top of the line plastic
parts.
Production Capability / Manufacturing Expertise:
• The modern fully equipped moulding shop is designed to meet variety of needs.
• The company has installed high end injection moulding machines ranging from
150Ton to 800 Ton.
• The Plastic materials processed range from LDPE, HDPE, PP, HIPS to plain and
filled grades of ABS, Nylons, POM, PBT, Polycarbonate and High Heat Engineering
plastics (PEEK & PPS).
• All machines are equipped with essential auxiliary equipment required for precision
moulding like mould temperature controller, chiller, hot runner temperature controller etc.
Post Moulding Operations:
• The moulded parts are Painted, Printed, Plated or Assembled as per customer
requirement. Two painting lines and flexible assembly lines cater to many
thousand units per day. The assembly lines are highly flexible hence adaptable
to rapidly changing schedules.
2016-17
Components: Plastics Manufacturing Capability
Burr-less Pipe
cutting Machine
2016-17
CNC Bending
Machines
End closing &
Spinning Machines
Collaring & Swaging
Machines
For copper tubing components we have a state-of-the-art setup with
Automatic CNC Cutting, Bending, End Forming machines etc.
We specialize in manufacturing all copper connectors, C-Bend, U-Bend,
Copper Couplings etc. used in production of both Split and Window Air-
Conditioner.
We have a installed capacity of producing 60K, sets of complete tubing for Air-
conditioner per month (Both Window and Split).
Components: Copper Parts Manufacturing Capability
Tool Room:
• To achieve unmatched precision, moulds are developed from local as well as
international sources as per the requirements of various OEM’s. The company has
been associated with leading tool manufacturer of Korea & China to get best
quality moulds.
• In addition, we have a maintenance tool room in-house.
Testing facilities:
• The company is equipped with reputed brand of test equipment. A modern test lab
with latest equipment supports the company’s commitment to quality.
• Apart from regular quality and performance tests, all critical products are tested on
special testing equipment. The company also implements modern analytical
techniques and quality planning processes
2016-17
Tools & Testing Manufacturing Capability
A Glimpse of Set-up Manufacturing Capability
2016-17
RM Area Control Box Sub-
Assembly
On line Condenser
Bending machine
In-house System
tubing handling
QA Setup Manufacturing Capability
2016-17
In-coming QC
IQC set-up Fan Blower
Reliability Testing
jig.
On line Run Test
Line QC
On line Leak test
On line Noise Test chamber On line Final QC OQC
Reliability Setup Manufacturing Capability
2016-17
ELT: Early Life Test Power Output Test
Power Distribution Test Salt Spray TestDFT Test
ELT Set Up 1st Chamber IDU Side 1st Chamber ODU Side
Humidity Chamber 2nd Chamber ODU Side2nd Chamber IDU Side
2016-17
Reliability Setup Manufacturing Capability
R&D Setup Manufacturing Capability
2016-17
Testing Room Enthalpy Difference
Air-Flow measuring
Energy Lab
Psychometric Calorimeter (NABL Accrediated)
Monitoring Room
TPM / TQM culture Manufacturing Capability
2016-17
Process & Quality Innovation Culture
OEM Customers Manufacturing Capability
2016-17
The Brand
 Brand Platform
 Design & Visual Language
 Concept & USP
 Service Network
 Glimpse of Distribution Network
2016-17
Air Conditioner / Induction Cook Top / Gas Cook Top
The Brand
2016-17
STAKE: The “WOW!” Effect
 Consolidate the innovative brand image by launching new products regularly.
 Ensure that these innovations are highly visible and consistent with the brand.
 Strengthen the emotional link with consumers.
DRIVERS  Ingenuity
Enjoy and value everything that is young & energetic ,smartly, skillfully,
intelligently designed.
 Parity ( M/F)
Do it quickly but do it well
VISION  Life is too short to worry about daily chores.
FIGHT  Liberating and enlivening your day to day life .
VALUES Legitimacy  Ingenious
Useful innovation, visible, comprehensible.
Specificity  Generous
Seeking success for oneself and one's nearest and dearest.
Step Forward  Inspiring
Loving life, positive, creative , youthful and energetic .
CONSUMER’S ATTITUDE  Invested
Life is on the move and finds pleasure in useful daily
activities.
Brand Platform The Brand
2016-17
Philosophy
ED Appliances is a Young Premium brand, Joyful and energetic offering of products accessible &
easy to use.
User Focus  For those who want to find simple and quick answers to free themselves of
domestic tasks
 A comprehensible brand for most people which enhance skills in domestic
tasks
 Products which offer Success in what undertakes in order to share its
products
Function  Practical , simple and Innovating functions which stand out and easy to
understand and use
Form
A fluid style , fresh, audacious , colorful , sensual , pleasant , alive and trendy
Architecture
Simple, trendy, bold, sensual, joyful Material & finishes
Translucent, shiny, mono apsect, plastics Colors
Fashion, flashing, bright, collections
Example: blue jean, florescent pink.
2016-17
Design & Visual Language The Brand
Simple & Quick
 Works on its own , automatic piloting
 Success guaranteed , practical , hands on
 Multi operations , easy to start and clean
ACCESSIBLE  Easy to use
 Brand with affordable prices
 First equipment
AUDACIOUS (
DARING )  Collection and Accessories
 Colors
 Compact Size
 Gifts ( feeling of being a Proud Owner )
Concept & USP The Brand
2016-17
■ Tie up with National Service Provider
“Jeeves” headed by National Service
Head and 4 Zonal Service Managers.
■ Allows faster response time to
introduce products to meet changing
consumer needs
■ The Company follows 1 year warranty
policy
Service Toll Free Number: 1-800-4258-3333
2016-17
Service Network The Brand
PAN India sales thru all major on-Line
Portals:
Amazon, SnapDeal, Flipkart, PayTM,
Shopclues, etc
2016-17
Glimpse of Distribution Network The Brand
Delhi NCR,
Eastern U.P
Haryana
Punjab
2016-17
Celebrity Connection The Brand
Thank you
The Beginning
Looking forward to a long term business
relationship

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Edurables-profile-16-17

  • 2. The company  History  Vision  USP’s  Financials  The Team  The Group 2016-17
  • 3. History The Company • From humble beginning as a small manufacturing unit about 2 decades ago, E-Durables is today an ISO 9001(2008) & ISO 14000 company with a clients list that reads like an international “Who’s Who”. Credit goes to the company’s hard core technical and commercial team coupled with financial soundness, systems driven & performance oriented culture, ethical business practices and focus on innovations – right formula for business growth. Astute handling of prestigious MNC’s is as assurance that E-Durables is poised on the springboard of much greater achievements. • While we are forging ahead from success to success, at E-Durables we never loose sight of “Complete Delight” of our external as well as internal customers. 2016-17
  • 4. Vision E-Durables 2016-17 At E-Durables it is our goal to achieve profitable annual sales without compromising product quality or company integrity. The core focus area for Success are: – Introduce new products in Living Appliances segment. – Strong customer relationship. – Manage company growth. – Backward integration and value addition through cost benefit analysis. – Maintain International Quality Standards. E-Durables seeks to increase its recognition as a leader in the living appliances manufacturing Community .
  • 6. Financials The Company 2016-17 0 2000 4000 6000 FY 11-12 FY 12-13 FY 13-14 FY 14-15 FY 15-16 (Proj) INR in Millions 0 50 100 FY 11-12 FY 12-13 FY 13-14 FY 14-15 FY 15-16 (Proj) Sales Revenue USD in Millions
  • 7. The Team The Company 2016-17 Strength of Highly Motivated team of Managerial Staff ,Engineering Graduates , Post Graduates and Technical Staff Managerial Staff 9% Engineering Graduates 22% Post Graduates 15% Quality Engineers 14% Technical Staff 40% Team E Durables
  • 8. Sister Concerns The Company 2016-17 E-Pack Polymers (P) Ltd. Unit: I Location: Greater Noida Products: EPS Shape molding, EPS Blocks & Sheets, Copper tubbings & Installation kit. Unit: II Location: Greater Noida Products: Pre-fabricated housings, cold rooms, Livin-Shelters, Low cost housing. East India Technologies (P) Ltd Unit: I Location: Greater Noida Products: EPS Shape molding. Unit: II Location: Bangalore. Products: PCB Assembly, PDU assembly.
  • 9. Our Products  At a Glance  Product Line up.  Room Air conditioner: Window Type  Room Air Conditioner: Split Type  Induction Cook Top  Gas Cook Top  Mixer Grinder, Rice Cooker, Bottled Water Dispenser 2016-17
  • 10. 2016-17 At a Glance Our Products
  • 11.  India’s largest OEM in Home Appliances (Air Conditioner, Induction Cooktop and other Kitchen Appliances). State-of-the-art plant & machinery to meet stringent quality norms of MNC’s spread across an area of 12 acres.  Manufacturing facilities in excise free zones at Dehradun. E-Durables has an installed capacity to manufacture 8,00,000 AC’s, 2,00,000 Water Dispenser, 1,200,000 Induction Cook-Top, 6,00,000 Gas cook-Top, and 3,60,000 Mixer Grinder per annum. The group has been able to gain the confidence of customers through its professional approach and customer driven culture. Product Line Our Products 2016-17 Large Appliances Small Home Appliances Room Air conditioner: Window Type & Split Type Induction Cook-Top Water Dispenser: Table Top & Floor Standing Type. Gas Cook-Top & Hobs Room Air-Purifier Mixer Grinder
  • 12. Product Line Our Products 2016-17 0.75 TR: 9000 Btu 1.0 TR : 12000 Btu 1.1 TR : 13200 Btu 1.5 TR : 18000 Btu 2.0 TR : 22000 Btu Room Air Conditioner  Window Type  Rotary Compressor T-1  Rotary Compressor T-3  Reciprocating compressor T-3 Qualification Standards  BEE  ESMA  SASO  etc
  • 13. Product Line Our Products 2016-17 0.75 TR: 9000 Btu 1.0 TR : 12000 Btu 1.1 TR : 13200 Btu 1.5 TR : 18000 Btu 2.0 TR : 22000 Btu Room Air Conditioner  Split Type  Rotary Compressor T-1  Rotary Compressor T-3  Reciprocating compressor T-3 Qualification Standards  BEE  ESMA  SASO  etc
  • 14. Product Line Our Products 2016-17 Smart Range Slim Push Button Range Premium Range Mass Range Economy Range Induction Cook Tops  Smart Range with Bluetooth Music Player  Slim Push Button Range  Premium Range  Mass Range  Economy Range
  • 15. Product Line Our Products 2016-17 Hot Plate and Deep Fryer Hot Plate and Deep Fryer 4 Burner Range 3 Burner Range 2 Burner Range Gas Cook Top  Hot Plate and Deep Fryer  4 Burner Range  3 Burner Range  2 Burner Range
  • 16. Product Line Our Products 2016-17 Water DispenserCassette Type Air Conditioner Other Products  Mixer Grinder with Dough Maker  Rice Cooker  Water Dispenser Mixer Grinder with Dough Maker Rice Cooker
  • 18. Manufacturing Capability 2016-17 Quick Fact E-Durables is among India’s largest OEM Manufacturer of home appliances with completely integrated setup under single roof.
  • 19. Room AC Manufacturing Capability 2016-17 In-house Manufacturing  All Sheet metal press parts (like Base pan, cabinet, mount motor, etc.) including powder coating.  All Plastic Parts (like blower, fan, grill, air-guide etc.)  Copper Tube-Aluminum-Fin Heat exchangers.  All copper tubing parts (System tubing, suction & delivery, I-Kit)  Other subassembly (like control box)  EPS Packaging (Base-pack sub assembly, Upper packing etc.) from Noida unit. Strategic Joint Investment  For Multi-channel condenser (MFC) with Global leader: Mahle-Bher (formerly Delphi) in this segment. INPUT LQC TestingOutputPacking Gas charging Input Line Brazing
  • 20.  Services Offered : Both OEM & ODM for final Assembly for Room Air-conditioners Type : Both Window and Split AC (ODU & IDU). Design : As per customer’s tools (OEM Service) : As per our design (ODM Service) No of Assembly Line : 04 Capacity : Line 1 - 120 UPH (WAC & ODU), 180 UPH (IDU) : Line II - 80 UPH (WAC & ODU), 120UPH (IDU) : Line III – 120 UPH (WAC & ODU), 120 UPH (IDU) : Line IV – 120 UPH (ODU Kit). Major Equipment : Gas charging (Galileo-250gm/s) : Vacuum (1000 LPM) : HLD (Inficon-5000) Quality control Setup : IQC, LQC, FQC and OQC : ELT : On Line Noise Testing. Reliability Setup : Multi-Chamber Setup : Blower & Fan Life cycle test. 2016-17 Room AC Manufacturing Capability
  • 21. Water Dispenser Manufacturing Capability 2016-17 In-house Manufacturing  All Sheet metal press parts (like Base pan, cabinet, etc.) including powder coating.  All Plastic Parts (like Front Panel, Door, etc.)  Vacuum Formed components (Like Door liner, Cabinet liner).  Other subassembly (like control box)  EPS Packaging (Base-pack sub assembly, Upper packing etc.) from Noida unit. INPUT LQC TestingOutputPacking Gas charging Input Line Vacuum
  • 22.  Services Offered : Both OEM & ODM for final Assembly for Bottled Water Dispenser Type : Both Floor Standing & Table Type. Design : As per customer’s tools (OEM Service) : As per our design (ODM Service) No of Assembly Line : 01 Capacity : Line 1 - 60 UPH Major Equipment : Gas charging (Galileo-150gm/s) : Vacuum (300 LPM) : HLD (Inficon-5000) Quality control Setup : IQC, LQC, FQC and OQC : ELT 2016-17 Water Dispenser Manufacturing Capability
  • 23. 2016-17 In-house Manufacturing  All Plastic Parts (like Top Cover, Bottom etc.)  Others sub assy like Control panel, Top Cover Assembly with Glass panel etc.  EPS Packaging from Noida unit. Strategic Tie-up  Main PCB & Display PCB with a renowned supplier, and design support from China. INPUT HV / IR TestingLQC AgeingPacking Main Assembly Top cover Assembly Robotic Gluing Induction Cook Top Manufacturing Capability
  • 24.  Services Offered : Both OEM & ODM for final Assembly for Induction Cook Top. Type : All Models Design : As per customer’s tools (OEM Service) : As per our design (ODM Service) No of Assembly Line : 01 Capacity : 250 UPH Major Equipment : Robotic Glue Machine : Specialized Ageing System : HV/IR  Quality control Setup : IQC, LQC, FQC and OQC : On line micro leakage test  Reliability Setup : ELT (Early Life Test) : Power Distribution Test 2016-17 Induction Cook Top Manufacturing Capability
  • 25.  Services Offered : Both OEM & ODM for final Assembly for Gas Cook-Top.  Type : All Models  Design : As per customer’s tools (OEM Service) : As per our design (ODM Service)  No of Assembly Line : 01  Capacity : 200 UPH  Quality control Setup : IQC, LQC, FQC and OQC : On line gas leakage test  Reliability Setup : ELT (Early Life Test) : All tests as per ISI-Standards. 2016-17 Gas Cook Top Manufacturing Capability
  • 26.  Services Offered : Both OEM & ODM for final Assembly for Gas Cook-Top.  Type : All Models  Design : As per customer’s tools (OEM Service) : As per our design (ODM Service)  No of Assembly Line : 01  Capacity : 120 UPH  Quality control Setup : IQC, LQC, FQC and OQC  Reliability Setup : ELT (Early Life Test) : All tests as per ISI-Standards. 2016-17 Mixer Grinder Manufacturing Capability
  • 27. 2016-17 Components: Heat Exchanger Manufacturing Capability For Copper-Tube-Aluminum-Fin, type condensers and cooling coils, the company has fortified its values of innovation with infrastructure with a new “ahead of it’s time most modern”, integrated state-of-the-art manufacturing facility with latest technology and equipment to deliver heat exchanger coils that meet new global standards. With the latest infrastructural facility, the plant is capable to manufacture 1.2 Million coils per annum for captive consumption, with high flexibility in terms of fin patterns, fin surfaces, fin spacing, number of rows, coil length and height with four tube diameters 7 mm. All coils produced are world-class, maintaining the Global benchmark in contamination and moisture-free. Efficiently designed for durability and superior functioning, they offer unmatched value. The strength of the product range is enhanced by the fact that the key raw materials used in the manufacturing process are high quality and imported from leading manufacturers across the globe. To adhere to stringent quality control, the products undergo various quality checks at each stage of manufacturing, using best of jigs, fixtures and precision tooling. Each coil is subjected to High-Pressure Leak Testing.
  • 28. 2016-17 Components: Heat Exchanger Manufacturing Capability HE MACHINERY FACILITIES S# Machine Name Quantity Remarks 1 Fin Press & Dies 2 nos. 1. Ø7*60R*4P (12.7*21mm) 2. Ø7*60R*3P (12.7*21mm) 2 Hair pin bender 3 nos. 1. 6 Tubes per Cycle 2. 6 Tubes per Cycle 3. 8 Tubes per Cycle 3 Vertical Expander 2 nos. 1. 52 Hole x 3 Row 2. 60 Hole x 4 Row 4 Oil Dry Oven 1 nos. 5 Leak test tank 2 nos. 4 Row Header 6 Water Dry Oven 1 nos.
  • 29. 2016-17 Components: MCHx Coils Manufacturing Capability For the latest Micro Channel Heat Exchanger (MCHx) Coils, the company a strategic joint investment in Greater Noida with the Global leader in PFC Technology : Mahle-Bher (formerly Delphi Thermal Division) With the latest infrastructural facility, the plant is capable to manufacture 0.3 Million coils per annum for Room Air-conditioner segment, in addition to its vast range and expertise in Auto-motive MCHx coils.
  • 30. For Sheet Metal Pressed Components we are a full service company right from product design, tool development specializing in custom fabricated components. Press Lines: • Our expertise in sheet metal parts manufacturing is unparalleled. • We have latest C-Frame and H-Frame Presses from 30T to 400T • We have capability to manufacture high precision sheet metal press components Weld Lines: • We posses wide range of modern weld equipment comprising of stationary and portable spot welding, MIG / TIG Welding, IT Gun Welding, and special purpose welding machines. • We also have 2-P and 4-P Bending Machines, Caulking Machines and SPM’s. Surface Treatment: • We have a State of art Powder coating facility with a 8-Tank pre-treatment process. • The surface treatment facilities are eco-friendly. • The latest design imported electro-static painting guns are used, to ensure a better paint transfer efficiency and minimal wastage of paint, resulting in better conservation of environment 2016-17 Components: Press Shop Manufacturing Capability
  • 31. A true customer centric OEM Parts supplier, at par with global standards, We have equipped our manufacturing unit with modern machines and technology for producing top of the line plastic parts. Production Capability / Manufacturing Expertise: • The modern fully equipped moulding shop is designed to meet variety of needs. • The company has installed high end injection moulding machines ranging from 150Ton to 800 Ton. • The Plastic materials processed range from LDPE, HDPE, PP, HIPS to plain and filled grades of ABS, Nylons, POM, PBT, Polycarbonate and High Heat Engineering plastics (PEEK & PPS). • All machines are equipped with essential auxiliary equipment required for precision moulding like mould temperature controller, chiller, hot runner temperature controller etc. Post Moulding Operations: • The moulded parts are Painted, Printed, Plated or Assembled as per customer requirement. Two painting lines and flexible assembly lines cater to many thousand units per day. The assembly lines are highly flexible hence adaptable to rapidly changing schedules. 2016-17 Components: Plastics Manufacturing Capability
  • 32. Burr-less Pipe cutting Machine 2016-17 CNC Bending Machines End closing & Spinning Machines Collaring & Swaging Machines For copper tubing components we have a state-of-the-art setup with Automatic CNC Cutting, Bending, End Forming machines etc. We specialize in manufacturing all copper connectors, C-Bend, U-Bend, Copper Couplings etc. used in production of both Split and Window Air- Conditioner. We have a installed capacity of producing 60K, sets of complete tubing for Air- conditioner per month (Both Window and Split). Components: Copper Parts Manufacturing Capability
  • 33. Tool Room: • To achieve unmatched precision, moulds are developed from local as well as international sources as per the requirements of various OEM’s. The company has been associated with leading tool manufacturer of Korea & China to get best quality moulds. • In addition, we have a maintenance tool room in-house. Testing facilities: • The company is equipped with reputed brand of test equipment. A modern test lab with latest equipment supports the company’s commitment to quality. • Apart from regular quality and performance tests, all critical products are tested on special testing equipment. The company also implements modern analytical techniques and quality planning processes 2016-17 Tools & Testing Manufacturing Capability
  • 34. A Glimpse of Set-up Manufacturing Capability 2016-17 RM Area Control Box Sub- Assembly On line Condenser Bending machine In-house System tubing handling
  • 35. QA Setup Manufacturing Capability 2016-17 In-coming QC IQC set-up Fan Blower Reliability Testing jig. On line Run Test Line QC On line Leak test On line Noise Test chamber On line Final QC OQC
  • 36. Reliability Setup Manufacturing Capability 2016-17 ELT: Early Life Test Power Output Test Power Distribution Test Salt Spray TestDFT Test
  • 37. ELT Set Up 1st Chamber IDU Side 1st Chamber ODU Side Humidity Chamber 2nd Chamber ODU Side2nd Chamber IDU Side 2016-17 Reliability Setup Manufacturing Capability
  • 38. R&D Setup Manufacturing Capability 2016-17 Testing Room Enthalpy Difference Air-Flow measuring Energy Lab Psychometric Calorimeter (NABL Accrediated) Monitoring Room
  • 39. TPM / TQM culture Manufacturing Capability 2016-17 Process & Quality Innovation Culture
  • 40. OEM Customers Manufacturing Capability 2016-17
  • 41. The Brand  Brand Platform  Design & Visual Language  Concept & USP  Service Network  Glimpse of Distribution Network 2016-17
  • 42. Air Conditioner / Induction Cook Top / Gas Cook Top The Brand 2016-17
  • 43. STAKE: The “WOW!” Effect  Consolidate the innovative brand image by launching new products regularly.  Ensure that these innovations are highly visible and consistent with the brand.  Strengthen the emotional link with consumers. DRIVERS  Ingenuity Enjoy and value everything that is young & energetic ,smartly, skillfully, intelligently designed.  Parity ( M/F) Do it quickly but do it well VISION  Life is too short to worry about daily chores. FIGHT  Liberating and enlivening your day to day life . VALUES Legitimacy  Ingenious Useful innovation, visible, comprehensible. Specificity  Generous Seeking success for oneself and one's nearest and dearest. Step Forward  Inspiring Loving life, positive, creative , youthful and energetic . CONSUMER’S ATTITUDE  Invested Life is on the move and finds pleasure in useful daily activities. Brand Platform The Brand 2016-17
  • 44. Philosophy ED Appliances is a Young Premium brand, Joyful and energetic offering of products accessible & easy to use. User Focus  For those who want to find simple and quick answers to free themselves of domestic tasks  A comprehensible brand for most people which enhance skills in domestic tasks  Products which offer Success in what undertakes in order to share its products Function  Practical , simple and Innovating functions which stand out and easy to understand and use Form A fluid style , fresh, audacious , colorful , sensual , pleasant , alive and trendy Architecture Simple, trendy, bold, sensual, joyful Material & finishes Translucent, shiny, mono apsect, plastics Colors Fashion, flashing, bright, collections Example: blue jean, florescent pink. 2016-17 Design & Visual Language The Brand
  • 45. Simple & Quick  Works on its own , automatic piloting  Success guaranteed , practical , hands on  Multi operations , easy to start and clean ACCESSIBLE  Easy to use  Brand with affordable prices  First equipment AUDACIOUS ( DARING )  Collection and Accessories  Colors  Compact Size  Gifts ( feeling of being a Proud Owner ) Concept & USP The Brand 2016-17
  • 46. ■ Tie up with National Service Provider “Jeeves” headed by National Service Head and 4 Zonal Service Managers. ■ Allows faster response time to introduce products to meet changing consumer needs ■ The Company follows 1 year warranty policy Service Toll Free Number: 1-800-4258-3333 2016-17 Service Network The Brand
  • 47. PAN India sales thru all major on-Line Portals: Amazon, SnapDeal, Flipkart, PayTM, Shopclues, etc 2016-17 Glimpse of Distribution Network The Brand Delhi NCR, Eastern U.P Haryana Punjab
  • 49. Thank you The Beginning Looking forward to a long term business relationship