COMPANY PRESENTATION NOV-2014-EN-Eng & manuf. Process - Export

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Over 30 years alongside
major engineering
companies

 Company background
 Our Products
 Our Market and Customers
 Ca.S.T.Im 2000 - Main Data and Facilities,
Process Control and Quality Pedigree
COMPANY OVERVIEW
OVER 30 YEARS ALONGSIDE MAJOR ENGINEERING COMPANIES
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The company, originally established as a manufacturer of metallic carpentry in 1972, gained, over the years, Engineering and
Manufacturing experience that led to become today one of the leading manufacturer of components for the Petrochemical, Refining
and Power Generation Industry.
Thanks to a constant and continuous efforts as well as cooperation with leading domestic and foreign Engineering Firms, the
company offers its customers competence and experience to manufacture products such as:
 Pipe Supports and Spring Hangers
 Shell & Tube Heat Exchangers
 Atmospheric and Pressure Vessels
 Chemicals Dosing Units for Refining, Petrochemical and Power Gen. Industry
 Water Demineralization and Water treatment Units
In 2000, further to a change in the corporate structure, Ca.S.T.Im.2000 S.r.l. was established, keeping all the know-how, technology
and expertise of the existing company, as well as the original mission to operate with the same commitment and dedication that
have always characterized the company.
We believe that responsive and accessible customer support is what makes the difference between simply providing the product
and provide solutions.
Ca.S.T.Im.2000 stands for
 Reliability
 Credibility
 Technologies
 Applications
 Services
Achieved through
COMPANY BACKGROUND
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OUR
PRODUCTS
SHELL & TUBES HEAT EXCHANGERSPIPE SUPPORTS & SPRING HANGERS
ATMOSPHERIC and PRESSURE VESSELS PROCESS UNITS
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Ca.S.T.Im2000 manufacture a comprehensive range of Standard and Special Pipe Supports for the power generation, petrochemical and process industries.
Spring Supports are used for supporting piping and related components which are subject to thermal expansion, consequently movements. For minor
vertical travels the Variable Load Support is normally used, whereas the Constant Load Support is used for greater thermal expansion movements. Both
types of Spring Supports are manufactured in standard carbon steel, but low temperature and stainless steel materials are also available for special
environmental conditions. A wide range of surface protection coatings is also available.
THE RANGE OF PIPE SUPPORTS AND ANCILLARIES AVAILABLE:
 Spring Hangers :
 Pre-Insulated pipe supports:  Cryogenic shoes
 Hot shoes
PIPE SUPPORTS AND ANCILLARIES
 Constant Load Spring Hanger
 Variable Load Spring Hanger
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Variable Spring support
Constant Spring support
Cryogenic pipe support

Roll support
Rigid Struts
THE RANGE OF PIPE
SUPPORTS AND ANCILLARIES
AVAILABLE:
 Pipe Hanger Hardware:  Pipe Clamps
 Turnbuckles
 Tie-Rods
 Forged Steel Clevis
 Forged Eye Nuts
 U-Bolts
 Dynamic Components:
 Snubbers
 Sway Brace
 Rigid Struts
 Dynamic Collars
 Slide Plate (Bearing)
 Engineered Products
 Pipe Roller support
 Double load Variable
Spring Hanger
 Long travel multi spring
hanger for furnaces
 Special Installations
Sliding Plates
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HOT DEEP GALVANIZED VARIABLE
LOAD SPRING SUPPORT
VARIABLE LOAD SPRING SUPPORT WITH
DOUBLE LOAD SETTING VERSION
FEW SPECIAL SPRING
HANGER and SUPPORT
SOLUTIONS
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VARIABLE SPRING HANGER FOR CATALYST TUBES
“DYNAMIC ”
SUPPORT
COLLAR
ACUSTIC ATTENUATION PADS

SHELL & TUBE HEAT EXCHANGERS
Ca.S.T.Im 2000 manufacture shell and tube heat exchangers in
accordance with international codes as TEMA, ASTM straight
horizontal tube type, TEMA mod. CEN type, ASME “U” Stamp, as
well as BEU, AEL and so forth.
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ATMOSPHERIC AND PRESSURE VESSELS
Ca.S.T.Im 2000 manufacture atmospheric
and pressure vessels in accordance with
ASME “U” stamp , ASTM, PED.
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CHEMICAL INJECTION UNIT
This plant doses chemical reagents into the
main process cycle of each section with
combined cycle in thermal power plant.
Ammonia, Diluted deoxygenating solution,
preserving and concentrated reagents and
phosphate.
DEMINERALIZATION UNIT
The plant is suitable for the treatment of
industrial waters having specific chemical-
physical design features and delivers the
requested capacity of demineralized water
Ca.S.T.Im 2000 register a wide
experience in the design and
manufacture of skid mounted Chemical
injection and Demineralization units
COOLING SYSTEM for “BLOW DOWN” WATER
CHEMICAL INJECTION SKID FOR BOILER WATER
SUPPLY UNIT
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CHEMICAL DOSING UNIT
HOT WATER PRODUCTION UNIT

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Castim2000 srl has sales offices and agents around the world.
These offices will be pleased to help with any commercial and
technical matters.
HEADQUARTER AND
REGIONAL SALES CONTACTS :
Brazil
Venezuela
Columbia
Equador
France
Spain
UK
Benelux
Romania
Russia
UAE
Kuwait
S. Arabia
India
Malaysia
Singapore
Korea
Ca.S.T.Im 2000 S.r.l. Headquarter
Regione Mombello 6
12040 VEZZA D'ALBA (CN) ITALY
Mr. Dario Vico – Technical Director
Tel. +39 0173 65137
Fax +39 0173 65142
info@castim2000.it
Ca.S.T.Im 2000 srl SALES NETWORK
 SALES Division Office in ROME
Via Sacco Pastore 23
00141 ROMA - RM ITALY
Tel. +39 06 86207672
Sig. Renato Porcelli – Sales Mgr.
+39 335 268581
renato.porcelli@castim2000.it
 TRADE OFFICE IN MILAN
Mr. Marco Gentile – Area Sales Mgr.
+39 335 8256044
marco.gentile@castim2000.it
 EXPORT SALES (Head office)
Mr. Roberto Perrone – Export Mgr.
Tel. +39 0173 65137-ext.226
Mobile +39 334 1693296
roberto.perrone@castim2000.com
 SALES Back Office
Mrs. Rossella Sugliano – Inside Sales Rep.
Tel. +39 0173 65137-ext.216
rossella.sugliano@castim2000.com
 EXPORT SALES (Head office)
Mr. Ernesto Cerrato – Exp. Area Mgr.
Mobile +39 388 1121897
ernesto.cerrato@castim2000.it

LUMMUS HEAT TRANSFER TEC.
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OUR MAIN CUSTOMERS

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FUNCTIONAL CHART
Board of Directors
Managing Director
Technical Director
ADMIN Manager
HR Admin
Finance
General Ledger
Engineering Mgr.
UTI- Eng.
Plants & Vessels
ON-SITE
SERVICE
UTS - Eng.
Pipe Supports
Purchasing
Manager
Purchasing
Plants & Vessels
Purchasing
Pipe Supports
Sales
Manager
Domestic
Sales Mgr.
Regional
Area Mgrs
Export Mgr.
Sales
Net-work
Back office
Rep.
Production MGR
Production
Plants & Vessels
Production Pipe
Supports
Project
Management
HSE Mgr Quality Mgr.

PRODUCTION
FACILITIES
PRESSURE VESSELS and PACKAGE PRODUCTS
Headquarter & Manufacturing Plant in Vezza d’Alba (CN)
4980 Sqmt
Manuf.Area Total Area
15200 Sqmt
CANOVE Manufacturing Plant in CANOVE di Govone (CN)
PIPE SUPPORTS and SPRING HANGERS
3000 Sqmt 10000 Sqmt
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TOTAL NUMBER OF EMPLOYEES 50-100
TURNOVER (LAST 3 YEARS) 2011 10.300 K€
2012 9.600 K€
2013 10.500 K€

SNAP SHOT OF THE
VESSELS &
HEAT EXCHANGERS
FABRICATION in
VEZZA d’ALBA (CN)
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WELDING DEPT. - WELDING ON
AUTOMATIC POSITIONERS
WARE HOUSE
HOT MOLDING DEPT. AUTOMATIC PAINTING LINE
SNAP SHOT OF THE PIPE
SUPPORTS &
SPRING HANGERS
FABRICATION at
CANOVE di GOVONE(CN)

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Max size through the plant Diam. 4500 mm Width 20.000 mm Weight 35 Tons
TESTS CARRIED OUT IN HOUSE :
 DYE PENETRANTS
 MAGNETIC PARTICLES
 THICKNESS TEST
 MATERIAL HARDWARE
RADIOGRAFIC TESTS (X AND GAMMA RAYS), ULTRASONIC TESTS AND THE TECHNOLOGICAL TESTS ARE CARRIED OUT BY EXTERNAL
QUALIFIED COMPANIES AND LABORATORIES.

Our engineers are responsible for Technical Support, Pipe Support Design, Heat Exchangers , Vessels and Package
Engineering and Product Development. A team of experienced engineers are available to carry out Stress Analysis
 Automated drawings per type
supports
 Technical Proposal
 Detailed lists of materials
 Automated drawing revisions
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2D/3D CAD design – A net of 3 latest release AUTOCAD
work station with Mechanical Desktop and Inventor 3D
and 3 PCs are used to provide:
A net of 3 PC equipped with:
 Thermal Design Calculation to HEI std.
 Mechanical design software STEMEC (by Sant’ Ambrogio)
 Mechanical Calculation software to ASME VIII div 1&2,
EN13445, VSR, TEMA, WRC, ZICK ( by Sant’ Ambrogio)
and 4 latest release Autocad work station with Mechanical
Desktop and Inventor 3D
 Preliminary mechanical design
 Thermal Design Calculation
 Technical Proposal
 Mechanical Calculation
 Construction Drawing

Our engineers are responsible for Technical Support,
Pipe Support Design and Product Development.
A team of experienced engineers are available to
carry out Stress Analysis and Site Inspection Surveys.
2D/3D CAD design - A net of 12 latest release AUTOCAD work stations equipped with
MECHANICAL DESKTOP and INVENTOR 3D is used to provide :
 Automated drawings of standard component type supports using local calculations and
industrial tables of standards.
 Automated drawings with detailed lists of materials, job instructions and material specifications
as applicable.
 Automated drawing revisions to incorporate minor design changes and have a quick response
for major design revisions as well.
The majority of the customer normally carry out stress analysis as a part of their engineering work,
Ca.S.T.Im 2000 srl can provide Pipe Stress Analysis service, if required, on an ad-hoc basis .
SPRING HANGERS &
SUPPORTS ENGINEERING
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PROPOSAL MANAGEMENT
HEAT EXCHANGERS
1 - Customer technical specification analysis
a. Condition Case Design
b. Operating conditions to ensure
2 - Thermal Design Calculation according to HEI standards
3 - Preventive mechanical design of the heat exchanger through software called STEMEC (by Sant’Ambrogio)
4 – Technical proposal complete of:
a. Thermal data sheet
b. Layout drawing
c. Technical Description
5 – Economical Proposal

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HEAT EXCHANGERS
PROPOSAL MANAGEMENT - From Customer technical specification:

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PROPOSAL MANAGEMENT - To Thermal data sheet and layout drawing
HEAT EXCHANGERS

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PROJECT MANAGEMENT
HEAT EXCHANGERS
1 - Design
a. Mechanical Calculation according to ASME VIII div 1/div 2, EN13445, VSR, TEMA, WRC, ZICK. (software Sant’Ambrogio)
b. 2D/3D Autocad Construction Drawings
c. Quality Documents (ITP, WPS,PQR)
2 – Purchase Material
4 – Hydrostatic or Pneumatic Test
5 – Shipping
6 – On site supervision during commissioning
3 – Fabrication

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PROJECT MANAGEMENT
From Calculation Design
HEAT EXCHANGERS

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PROJECT MANAGEMENT
To Construction and erection Supervision
HEAT EXCHANGERS

To meet the increased demand for service requests and technology, Ca.S.T.Im 2000 srl offer a comprehensive
assistance service in a number of areas involving pipe supports and piping, along with a series of inspection
techniques.
 Check supporting points on site through the verification of technical documentation like data sheets, plans of the
plant and calculations of stress analysis of the plant/pipeline in possession of the customer.
 Inspection of pipe supports including regular and periodic inspection along with trouble-shooting of unique
problems associated with operating occurrences.
 Propose improving actions after the inspection, like load regulation on site, repainting on site or at our factory,
partial or total replacement of the support and relevant ancillary.
 Propose improving actions/changes that imply particular specific actions that will be executed after previous
written approval of the plant manager.
 Integrity analysis and inspection of the piping systems.
 Provide a detailed written assessment for preliminary findings and recommendations
 Management of pipe support systems including supervision during installation, training, and associated service.
 Submit a technical report at the end of the site survey.
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ON-SITE SERVICE
SCOPE OF ASSISTANCE

Quality, manufacturing, &
process control systems
‘BUREAU VERITAS
- ISO/EN 9001-2008 -
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CERTIFICATION PEDEGREE
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THANK YOU FOR THE ATTENTION
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The available advantages to the customer at Ca.S.T.Im2000 srl :
 Certainty of expert performance by experienced specialists
 Optimized process of the whole project from Purchase Order through to delivery based on the
principle of “ all critical under the house roof"
 Superior engineering service and computerized documentation.
 Highly skilled personnel available for any service necessary
HEADOFFICE & MANUFACTURING UNIT
Regione Mombello 6
12040 VEZZA D'ALBA - CN ITALY
Tel. +39 0173 65137
Fax +39 0173 65142
info@castim2000.it
CANOVE MANUFACTURING UNIT
Via A. de Gasperi, 2/C
12040 GOVONE - CN
Tel. +39 0173 240129
Mob. +39 342 5009371
EXPORT SALES (Head office)
Tel. +39 0173 65137-ext.226
Mobile +39 334 1693296
roberto.perrone@castim2000.com

COMPANY PRESENTATION NOV-2014-EN-Eng & manuf. Process - Export

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COMPANY PRESENTATION NOV-2014-EN-Eng & manuf. Process - Export