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Growth and fabrication of dye sensitized
solar cells on multilayer transparent
conductive films
Dipti R. Sahu
Department of Natural and Applied Sciences,
Namibia University of Science and
Technology, Windhoek, Namibia
Email: dsahu@nust.na
Easy to be fabricated
Low cost
Friendly to the
environment
Photo voltage is
significantly less sensitive
to light intensity variation
than that of conventional
solar cells
Dye Sensitized Solar Cell (DSSC)
Principle of Dye-Sensitized Solar cells
4. Cathode:
Gratzel, Nature, 2001
1
1.Absorption
2. Electron injection
3. Regeneration
Low photocurrent could be the result of
1. Inefficient light harvesting by the dye
2. Inefficient charge injection into TiO2
3. Inefficient collection of injection electron
Enhancement of injected electron
collection
• Multilayer nanocrystalline films with the
structure of transparent conducting
oxide/metal/transparent conducting oxide
– ZnO/Ag/ZnO
– Al-ZnO/Ag/Al-ZnO
Transparent Conductor
• A thin film is Transparent to visible light (220 -1100
nm) and conducting to electricity is called a
Transparent Conductor
• The basic Electromagnetic Theory does not permit a
material to be both conducting and transparent
simultaneously.
– For example : Copper or Silver cannot be
transparent
– NaCl, CaF2, , In2O3, TiO2 cannot conduct !
The basic Physics of TCO Films:
 Maxwells Equations demand that NO
MATERIAL CAN BE BOTH Transparent (to
visible light) and Conducting (to electricity)
So How to get a Transparent Conductor ?
 All Metal Oxides are Transparent
 All Metals are conducting
Mix a Metal Oxide and a Metal !!
Modify a transparent material for electrical
conduction.
The TCO Thin films are
• Wide band gap materials
• Oxygen deficient
• Just by varying oxygen content in the film
(JUST ONE ELEMENT), the TCO can be
made to exhibit:
• Metallic
• Semiconducting
• Insulating Properties !!
Metal Oxides have a large
Optical Band Gap
Examples:
Indium Oxide (In2O3)
Zinc Oxide (ZnO)
Tin doped Indium Oxide (ITO)
and many more: all are metal oxides
 Metal oxides are transparent to visible light (220
– 1100 nm). The optical band gap is 3.1 - 6.0 eV
 They are all insulators
 They are all stable inorganic materials
Transparent Conductive Oxide Requirements
Why Multilayer with Metal interlayer
1.Very low sheet resistance
2.High optical transparency in the visible range
3.Relatively lower thickness than single layer
TCO films
4. Better durability than single layer metal films.
• ZnO is a transparent conductive oxide
with a wide band gap (> 3.3ev)
• Transparent in the wavelength region 350 to >
800nm and Wavelength cutoff depends on the
charge carrier concentration.
• Non toxicity, low cost, material abundance, high
stability against hydrogen plasma and heat cycling.
• Avoid series resistance effect.
• Thin Ag film had good optical and electrical
properties ,Ag has highest conductivity of all
metals.
To get improved cost effective transparent conductive
material we chose ZnO based TCO with Ag as interlayer.
Why ZnO/Ag/ZnO
Transparent Conducting Oxide Thin Film
• Al-doped ZnO (AZO)
• ZnO/Ag/ZnO multilayer
• AZO /Ag/AZO multilayer
Preparation Conditions :
• Target : ZnO (RF Sputtering), Ag (DC Sputtering)
• AZO (sintered 2 wt % Al2O3 doped with ZnO:
E-beam evaporation)
• Pressure: 6×10-3 T,
• Substrate Temp Variation : RT to 300C
• Ar atmosphere: Variation from 20 to 50 sccm)
ZnO/Ag/ZnO ( ZnO =20nm and Ag =6nm)
0
10
20
30
40
50
60
0 2 4 6 8 10 12 14 16
Sheet
resistance
(ohm/sq.)
Transmittance
(%)
Ag thickness (nm)
40
50
60
70
80
90
100
Transmittance = 90 % & Sheet resistance (Rs) = 3 /sq.
Transparent electrode for Dye Sensitized Solar Cells
 = 1.4 ×10-5 .cm
Maximum transmittance 90% and Sheet resistance 3/sq.
(Thickness of film : 46nm)
ZnO/Ag/ZnO multilayer
Effect of Ag film
Thermal stability up to 4000C in all atmosphere
---- Suitable TCO for DSSC
4 6 8 10 12
0.0
5.0x10
-2
1.0x10
-1
1.5x10
-1
2.0x10
-1
2.5x10
-1

TC
Thickness of Ag layer (nm)
Figure of Merit ( = T10/RSh)
TC = 2.36×10-1 -1 higher than the maximum of
existing conductive oxide films and multilayers.
 TC = 2  10-2 -1, Liu et al ,Thin Solid Films,441(2003)200
 = 1.4 ×10-5 .cm
Resistivity: 2.5×10-4 .cm and Transmittance > 80%
a. 1000C (b) 1500C (c ) 2000C
(d) 2500C
substrate temperature
Al doped with ZnO (AZO)
300 400 500 600 700 800
0
10
20
30
40
50
60
70
80
90
8 nm
Wavelength (nm)
14 nm
11 nm
13 nm
Transmittance
(%)
Importance of Ag layer thickness for maximum transmission
Optimum thickness11 nm : T > 80 %
AZO / Ag / AZO multilayer
300 400 500 600 700 800
0
10
20
30
40
50
60
70
80
90
Transmittance
(%) Wavelength (nm)
25/11/23
25/13/55
25/14/60
25/14/55
25/17/60
AZO = 25 nm
0 100 200 300 400 500 600
5
6
7
8
9
10
11
Sheet
Resistance
(

)
Annealing Temperature (
o
C)
Thermal stability up to 5000C
300 400 500 600 700 800
10
20
30
40
50
60
70
80
90
100
Transmittance
(%)
Wavelength (nm)
as-deposit
200
o
C
300
o
C
400
o
C
500
o
C
600
o
C
AZO/Ag/AZO shows better properties up to 5000C where as ZnO/Ag/ZnO
multilayers shows up to 4000C.
Al-doped (AZO) /Ag/AZO multilayer
AZO = 25nm and Ag =11nm
Transmittance = 90 % & Rs = 5.34 /sq.
Fabrication of Dye Sensitized Solar cell (DSSC)
400 500 600 700 800
0
20
40
60
80
100
0 nm
5 nm
10 nm
50 nm
ITO
FTO
20 nm
25 nm
Transmittance
(%)
Wavelength (nm)
25 nm
10 nm
5 nm
0 nm
20 nm
50 nm
ITO
FTO
ZAZ Multilayer with different thickness of ZnO surface Layer
400 500 600 700 800 900
0
10
20
30
40
50
60
70
80
90
100
50 nm
10 nm
0 nm
5 nm
20 nm
25 nm ITO
FTO
Transmittance
(
%)
Wavelength (nm)
25 nm
20 nm
50 nm
0 nm
ITO
FTO
5 nm
10 nm
AAA Multilayer with different thickness of AZO surface Layer
0 20 40 60 80 100
10
20
30
40
50
60
70
80
90
10
20
30
40
50
60
70
80
90
Reflectance
(%)
Transmittance
(%)
Thickness of Surface Layer
ZnO
ZnO
AZO
AZO
Maximum Transmittance Vs Thickness of Surface layer
0 5 10 15 20
1.0
1.5
2.0
2.5
3.0
3.5
4.0
ZAZ multilayer
Photo-to
energy
conversion
efficiency
(%)
Light to energy conversion efficiencies of the
DSSC with the thickness of the mesoporous TiO2
layer grown on ZAZ
0 5 10 15 20
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
AZO multilayer
Film thickness (m)
Photo-to
energy
conversion
efficiency
(%)
Light to energy conversion efficiencies of the DSSC
with the thickness of the mesoporous TiO2 layer
grown on AAA
0.0 0.2 0.4 0.6 0.8
0
2
4
6
8
10
FTO
AAA
ITO
ZAZ
Current
density
(
mA
/cm
2
)
Voltage (V)
The current (I)- Voltage(V) graph of the DSSC
fabricated with ZAZ,AAA, ITO and FTO glass
FTO ITO ZAZ AAA
Jsc
(mAcm-2)
9. 36 (8.9-
9.84)
8.92 ( 8.1-
8.83
9.12 ( 8.9-
9. 23)
9. 84 (
9.14- 10.2)
VOC 0.725
(0.66-0.73)
0.63 (0.66-
0.69)
0.67 (0.66-
0. 71)
0.72 (0.69-
0.73)
FF 0.69 (0.66-
0.71)
0.64 (0.61-
0.64)
0.63 (
0.62- 0.
68)
0.69 (0.67-
0.69)
n% 4.68 (3.87-
5.1)
3.59 (3.2-
3.89)
3. 84
(3.64-4.45)
4. 89
(4.26-5.13)
I-V Characteristics of DSSC fabricated using FTO, ITO, ZAZ, AAA and the mesoporous
TiO2 electrodes. Measured under AM 1.5 (100 mW cm-2)
Data are based on the averages of the dye sensitized cell
samples; ranges of data are shown in parentheses
0.0 0.2 0.4 0.6 0.8
0
5
10
15
Voltage (V)
Current
density
(
mA/cm
2
)
TiO2
/AAA
ZnO/TiO2
/AAA
ZnO/TiO2
/ZAZ
TiO2
/ZAZ
Max. Efficiency n(%) = 5.45 %
The I-V characteristics of DSSC with bare TiO2
and ZnO/TiO2 film electrodes on ZAZ and AAA.
Design of Devices and Circuits
Conclusions
• Suitable multilayer TCO electrode with sheet
resistance of 7 /sq and transmittance of
more than 85 % are synthesized for
fabrication of DSSC.
• The DSSC on AAO covered with ZnO/TiO2
film yielded an overall cell efficiency 5.45 %.
• This developed multilayer TCO can be used
as transparent electrode for making
improved DSSC or plastic DSSC.
ACP-Solar_Cell-DSSC.ppt for early resaer

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ACP-Solar_Cell-DSSC.ppt for early resaer

  • 1. Growth and fabrication of dye sensitized solar cells on multilayer transparent conductive films Dipti R. Sahu Department of Natural and Applied Sciences, Namibia University of Science and Technology, Windhoek, Namibia Email: dsahu@nust.na
  • 2. Easy to be fabricated Low cost Friendly to the environment Photo voltage is significantly less sensitive to light intensity variation than that of conventional solar cells Dye Sensitized Solar Cell (DSSC)
  • 3. Principle of Dye-Sensitized Solar cells 4. Cathode: Gratzel, Nature, 2001 1 1.Absorption 2. Electron injection 3. Regeneration Low photocurrent could be the result of 1. Inefficient light harvesting by the dye 2. Inefficient charge injection into TiO2 3. Inefficient collection of injection electron
  • 4. Enhancement of injected electron collection • Multilayer nanocrystalline films with the structure of transparent conducting oxide/metal/transparent conducting oxide – ZnO/Ag/ZnO – Al-ZnO/Ag/Al-ZnO
  • 5. Transparent Conductor • A thin film is Transparent to visible light (220 -1100 nm) and conducting to electricity is called a Transparent Conductor • The basic Electromagnetic Theory does not permit a material to be both conducting and transparent simultaneously. – For example : Copper or Silver cannot be transparent – NaCl, CaF2, , In2O3, TiO2 cannot conduct !
  • 6. The basic Physics of TCO Films:  Maxwells Equations demand that NO MATERIAL CAN BE BOTH Transparent (to visible light) and Conducting (to electricity) So How to get a Transparent Conductor ?  All Metal Oxides are Transparent  All Metals are conducting Mix a Metal Oxide and a Metal !! Modify a transparent material for electrical conduction.
  • 7. The TCO Thin films are • Wide band gap materials • Oxygen deficient • Just by varying oxygen content in the film (JUST ONE ELEMENT), the TCO can be made to exhibit: • Metallic • Semiconducting • Insulating Properties !!
  • 8. Metal Oxides have a large Optical Band Gap Examples: Indium Oxide (In2O3) Zinc Oxide (ZnO) Tin doped Indium Oxide (ITO) and many more: all are metal oxides  Metal oxides are transparent to visible light (220 – 1100 nm). The optical band gap is 3.1 - 6.0 eV  They are all insulators  They are all stable inorganic materials
  • 9.
  • 11. Why Multilayer with Metal interlayer 1.Very low sheet resistance 2.High optical transparency in the visible range 3.Relatively lower thickness than single layer TCO films 4. Better durability than single layer metal films.
  • 12. • ZnO is a transparent conductive oxide with a wide band gap (> 3.3ev) • Transparent in the wavelength region 350 to > 800nm and Wavelength cutoff depends on the charge carrier concentration. • Non toxicity, low cost, material abundance, high stability against hydrogen plasma and heat cycling. • Avoid series resistance effect. • Thin Ag film had good optical and electrical properties ,Ag has highest conductivity of all metals. To get improved cost effective transparent conductive material we chose ZnO based TCO with Ag as interlayer. Why ZnO/Ag/ZnO
  • 13. Transparent Conducting Oxide Thin Film • Al-doped ZnO (AZO) • ZnO/Ag/ZnO multilayer • AZO /Ag/AZO multilayer Preparation Conditions : • Target : ZnO (RF Sputtering), Ag (DC Sputtering) • AZO (sintered 2 wt % Al2O3 doped with ZnO: E-beam evaporation) • Pressure: 6×10-3 T, • Substrate Temp Variation : RT to 300C • Ar atmosphere: Variation from 20 to 50 sccm)
  • 14. ZnO/Ag/ZnO ( ZnO =20nm and Ag =6nm) 0 10 20 30 40 50 60 0 2 4 6 8 10 12 14 16 Sheet resistance (ohm/sq.) Transmittance (%) Ag thickness (nm) 40 50 60 70 80 90 100 Transmittance = 90 % & Sheet resistance (Rs) = 3 /sq. Transparent electrode for Dye Sensitized Solar Cells  = 1.4 ×10-5 .cm
  • 15. Maximum transmittance 90% and Sheet resistance 3/sq. (Thickness of film : 46nm) ZnO/Ag/ZnO multilayer
  • 16. Effect of Ag film
  • 17. Thermal stability up to 4000C in all atmosphere ---- Suitable TCO for DSSC
  • 18. 4 6 8 10 12 0.0 5.0x10 -2 1.0x10 -1 1.5x10 -1 2.0x10 -1 2.5x10 -1  TC Thickness of Ag layer (nm) Figure of Merit ( = T10/RSh) TC = 2.36×10-1 -1 higher than the maximum of existing conductive oxide films and multilayers.  TC = 2  10-2 -1, Liu et al ,Thin Solid Films,441(2003)200
  • 19.  = 1.4 ×10-5 .cm
  • 20. Resistivity: 2.5×10-4 .cm and Transmittance > 80% a. 1000C (b) 1500C (c ) 2000C (d) 2500C substrate temperature Al doped with ZnO (AZO)
  • 21. 300 400 500 600 700 800 0 10 20 30 40 50 60 70 80 90 8 nm Wavelength (nm) 14 nm 11 nm 13 nm Transmittance (%) Importance of Ag layer thickness for maximum transmission Optimum thickness11 nm : T > 80 % AZO / Ag / AZO multilayer 300 400 500 600 700 800 0 10 20 30 40 50 60 70 80 90 Transmittance (%) Wavelength (nm) 25/11/23 25/13/55 25/14/60 25/14/55 25/17/60 AZO = 25 nm
  • 22. 0 100 200 300 400 500 600 5 6 7 8 9 10 11 Sheet Resistance (  ) Annealing Temperature ( o C) Thermal stability up to 5000C 300 400 500 600 700 800 10 20 30 40 50 60 70 80 90 100 Transmittance (%) Wavelength (nm) as-deposit 200 o C 300 o C 400 o C 500 o C 600 o C AZO/Ag/AZO shows better properties up to 5000C where as ZnO/Ag/ZnO multilayers shows up to 4000C. Al-doped (AZO) /Ag/AZO multilayer AZO = 25nm and Ag =11nm Transmittance = 90 % & Rs = 5.34 /sq.
  • 23. Fabrication of Dye Sensitized Solar cell (DSSC)
  • 24.
  • 25. 400 500 600 700 800 0 20 40 60 80 100 0 nm 5 nm 10 nm 50 nm ITO FTO 20 nm 25 nm Transmittance (%) Wavelength (nm) 25 nm 10 nm 5 nm 0 nm 20 nm 50 nm ITO FTO ZAZ Multilayer with different thickness of ZnO surface Layer
  • 26. 400 500 600 700 800 900 0 10 20 30 40 50 60 70 80 90 100 50 nm 10 nm 0 nm 5 nm 20 nm 25 nm ITO FTO Transmittance ( %) Wavelength (nm) 25 nm 20 nm 50 nm 0 nm ITO FTO 5 nm 10 nm AAA Multilayer with different thickness of AZO surface Layer
  • 27. 0 20 40 60 80 100 10 20 30 40 50 60 70 80 90 10 20 30 40 50 60 70 80 90 Reflectance (%) Transmittance (%) Thickness of Surface Layer ZnO ZnO AZO AZO Maximum Transmittance Vs Thickness of Surface layer
  • 28. 0 5 10 15 20 1.0 1.5 2.0 2.5 3.0 3.5 4.0 ZAZ multilayer Photo-to energy conversion efficiency (%) Light to energy conversion efficiencies of the DSSC with the thickness of the mesoporous TiO2 layer grown on ZAZ
  • 29. 0 5 10 15 20 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 AZO multilayer Film thickness (m) Photo-to energy conversion efficiency (%) Light to energy conversion efficiencies of the DSSC with the thickness of the mesoporous TiO2 layer grown on AAA
  • 30. 0.0 0.2 0.4 0.6 0.8 0 2 4 6 8 10 FTO AAA ITO ZAZ Current density ( mA /cm 2 ) Voltage (V) The current (I)- Voltage(V) graph of the DSSC fabricated with ZAZ,AAA, ITO and FTO glass
  • 31. FTO ITO ZAZ AAA Jsc (mAcm-2) 9. 36 (8.9- 9.84) 8.92 ( 8.1- 8.83 9.12 ( 8.9- 9. 23) 9. 84 ( 9.14- 10.2) VOC 0.725 (0.66-0.73) 0.63 (0.66- 0.69) 0.67 (0.66- 0. 71) 0.72 (0.69- 0.73) FF 0.69 (0.66- 0.71) 0.64 (0.61- 0.64) 0.63 ( 0.62- 0. 68) 0.69 (0.67- 0.69) n% 4.68 (3.87- 5.1) 3.59 (3.2- 3.89) 3. 84 (3.64-4.45) 4. 89 (4.26-5.13) I-V Characteristics of DSSC fabricated using FTO, ITO, ZAZ, AAA and the mesoporous TiO2 electrodes. Measured under AM 1.5 (100 mW cm-2) Data are based on the averages of the dye sensitized cell samples; ranges of data are shown in parentheses
  • 32. 0.0 0.2 0.4 0.6 0.8 0 5 10 15 Voltage (V) Current density ( mA/cm 2 ) TiO2 /AAA ZnO/TiO2 /AAA ZnO/TiO2 /ZAZ TiO2 /ZAZ Max. Efficiency n(%) = 5.45 % The I-V characteristics of DSSC with bare TiO2 and ZnO/TiO2 film electrodes on ZAZ and AAA.
  • 33. Design of Devices and Circuits
  • 34. Conclusions • Suitable multilayer TCO electrode with sheet resistance of 7 /sq and transmittance of more than 85 % are synthesized for fabrication of DSSC. • The DSSC on AAO covered with ZnO/TiO2 film yielded an overall cell efficiency 5.45 %. • This developed multilayer TCO can be used as transparent electrode for making improved DSSC or plastic DSSC.