Fabrics Quality issues

1. Quality Assurance Department 2023
Chaity Composite Ltd. Tripurdi, Sonargoan, Narayangonj Page 1
Fabrics Quality Control-2023
1. ‡Kvqv‡jwU: ‡Kvb `ª‡e¨i KZ ¸‡jv ˆewkó¨ ev AvPiY hvnv †fv³v‡`i D‡Ïk¨ ev Pvwn`v c~i‡Y mÿg | (evqv‡ii Pvwn`vB n‡jv
†Kvqv‡jwU)
2. ‡Kvqv‡jwU ‡KvȪj: ‡Kvb m~-m„•Lj e¨e¯’v hvnv †Kvb Kvw•LZ `ªe¨w` Drcv`‡b mÿg|
3. Quality Control (gvb wbqš¿b): †Kb cÖ‡qvRb?
 i-‡gUvwi‡q‡ji e¨envi †hvM¨Zv wbwðZ KiY|
 gvb m¤§Z Drcv`b wbwðZ Kiv|
 Drcv`b, Z‡_¨i Av`vb cÖ`vb, mgm¨v Kgv‡bvi welq gwbUwis Kiv|
 mgm¨vi cwigvb Kgv‡bv ev wbwðZ Kiv|
 Drcv`b LiP Kgv‡bv|
 Drcv`b ÿgZv ew„ × Kiv|
 c‡Y¨i gvb e„w× Kiv|
 GKB KvR evi evi Kivi cÖebZv Kgv‡bv, A_©vr c_Ö g Ae¯’vq KvR Kiv|
 AwbqwgZ / wejw¤¢Z wkc‡g›U Kgv‡bv|
 ‡Kv¤úvwbi mybvg e„w× Kiv|
4. GPQ- Guideline for production & Quality control of Material
5. Last year GPQ Score- ?
6. Last Year RQS Score- ?
7. Quality Policy : µgvMZ Dbœq‡bi gva¨‡g DbœZ gv‡bi cY¨ ˆZix Kim †µZvi Pvwn`v c~ib Kiv|
8. NQC- Nominated Quality Controller
9. CVC- Chief Value of Cotton
10.PPE- Personal Protective Equipment
11.TDS- Technical Data sheet
12.MSDS- Materials Safety Data sheet
13.TOD- Time of Delivery
14.RFT- Right First Time
15.BCI- Better Cotton Initiative
16.OC-Organic Cotton
17. 4 Point System wK?
DËit Fabric Gi Basic Quality Grade gvb wbY©q Gi GKwU AvšÍ©RvwZK c×wZ| 1 MR ev 1 wgUvi Gi g‡a¨
Kvc‡oi hZ mgm¨v _vKzK bv †Kb Zv 4 Point Gi g‡a¨ Rwigvbv Kiv‡K 4 Point System e‡j|
18. Point Gi myÎ|
DËit Total point X 36 X 100/Actual Dia/ Roll Length yds
19. GSM Gi wgwbs|
DËit Grams per Squire Miter.
20. GSM Gi e¨vmva©|
DËit 11cm.
21. QS Gi wgwbs|
DËit Quality System.
22.Shrinkage Gi ms½v|
DËit GKwU Mv‡g©›Um ev ewWi ms‡KvPb I m¤cÖmvib wbY©q Kiv‡K Shrinkage e‡j|

2. Quality Assurance Department 2023
Chaity Composite Ltd. Tripurdi, Sonargoan, Narayangonj Page 2
23. Formula Of Shrinkage
DËit Before Wash-After Wash/Before wash=%
24. Sprality/Twisting wK ev ms½v|
DËit GKwU Mv‡g©›Um ev ewWi †ng Ny‡i hvIqv ev gP‡i hvIqv‡K Sprality/Tweasting e‡j|
25. Sprality ‡ei Kivi myÎ|
DËit Side 1+Side 2/2/Total Length=%
26. Shade wK ev ms½v|
DËit Buyer KZ…K wba©vwiZ Standard w`‡q Color Wise Fabric Gi cv_©K¨ wbav© ib Kiv‡K Shade e‡j|
GUv Kvc‡oi Kvjv‡ii MwfiZv wbY©q Kiv nq|
27. 4 Point Gi Acceptable Grade Point KZ?
DËit Total Grade Point=28
0-20 Point =A Grade
21-28 Point =B Grade
28 Above Point =Reject
28. S.P.I wK? ev Gi cyYb© vg wK?
DËit Stitch per Inches.
29. A.Q.L Gi wgwbs|
DËit Acceptable Quality Label.
30. GPQ Gi wgwbs|
DËit Guideline for Production Quality Control of Material.
31. Inspection Table Gi Light Gi Lux KZ?
DËit 1000.Lux
32. Light Box Gi Light ¸‡jvi bvg wK wK? Ges Lux KZ?
DËit TL83-1300-1500 Lux
D65-1000-1300 Lux
A10-800-1000 Lux
UV-50 Lux
33. Light Change Kivi wbqg KZ w`b ev KZ N›Uv? DËit 1 eQi ev 1300 N›Uv, GB mg‡qi g‡a¨ hw` jv·
†fjy K‡g hvq, Zvn‡jI jvBU cwieZ©b Ki‡Z n‡e|
34. H&M Gi primary jvBU †KvbwU? DËit TL83.
35. Secondary Light †KvbwU?
DËit D65.
36. Third Light †KvbwU?
DËit A10.
37. Running Shade ‡`Lvi wbqg ¸‡jv wK wK?
DËit 1.Miter to Miter
2. Beginning-Middle-End (Length)
3. Side-Center-Side (Width)
38. Rubbing Standard KZ?
DËit Dry Rubbing=3-4, Wet Rubbing=2-3(Only Need Wet Rubbing for Chaina
Shipment).

3. Quality Assurance Department 2023
Chaity Composite Ltd. Tripurdi, Sonargoan, Narayangonj Page 3
39. C.M.C wK? ev Gi cyYb© vg wK?
DËit Color Measurement Clarification.
40. H&M cyYv©½ Order msLv KqwU? DËit 6 wU|
41. eZ©gvb KZ Season Gi KvR Ki‡ZwQ?
DËit 08 & 09 up Coming.
42. Season ej‡Z wK †evSvq?
DËit Buyer mv‡_ wb‡¤ œ 6 gv‡mi GKwU Pzw³ Kvwjb Kv‡Ri mgq‡K Season e‡j|
43. AOP Fabric Inspection Kivi mgq wK we‡kl fv‡e †`Lv DwPZ?
DËit Fabric Gi Hand feel/Water Absorbency-Before Print/Out Dust-Before
Print/Enzyme Dust-Before Print Ges Ab¨vb¨ mgm¨v mgny|
44. Fabric Dia KZ cÖKvi I wK wK?
DËit Fabric Dia 2 cÖKvi 1| Cuttable Dia & Pin to Pin
2| Side to Side Dia (Selvedge to Selvedge)
45. S.O.P wK?
DËit Standard Operating Procedure.
46. Flow Chart wK?
DËit Kvh © m¤cv`‡bi PvU© ev aviv|
47. wgUvi Uz wgUvi Running Shade ‡`Lvi Rb¨ 1 †j †_‡K Av‡iK ‡ji `iy Z¡ KZ Bw nIqv DwPZ?
DËit 1 Bw †_‡K 1.5 BwÂ|
48. H&M Gi wgwbs wK?
DËit Hannes & Mauritz.
49. H&M Gi †nW Awdm †Kv_vq? DËit Sweden.
50. Q.M.S Gi wgwbs?
DËit Quality Management System.
51. M.R Gi wgwbs?
DËit Minimum Requirement.
52. Organic Kv‡K e‡j?
DËit †h cÖwµqvq ivmvqwbK ‰Re ‡hŠM Gi gva¨‡g cÖvK…wZK fvimg¨ iÿv K‡i cY¨ Drcv`b Kiv
nq Zv‡K Organic cÖwµqv e‡j|
53. MR (YDS) Gi myÎ|
DËit Roll Weight X 39.37 X 39.37 X 1000 / 36 / Actual Dia / Actual GSM
54. MR Gi GKK wK?
DËit YDS
55. H&M Gi 4 Point Sticker wK wK?
DËit 1 Point Gi Rb¨ –White Sticker
2 Point Gi Rb¨ -Green Stickers
3 Point Gi Rb¨ -Yellow Stickers
4 Point Gi Rb¨ -Red Stickers

4. Quality Assurance Department 2023
Chaity Composite Ltd. Tripurdi, Sonargoan, Narayangonj Page 4
56. Inspection M/C Gi Speed KZ _vK‡Z n‡e? DËit 16 †_‡K 18 _vK‡Z n‡e|
57. Quality Ges GPQ Gi wi‡cvwU©s em †K? DËit MD Sir.
58. On-Line Ges Offline G KZ % †dweªK †PK Kiv nq?
DËit Online 10% ‡PK Ki‡Z n‡e , Offline 100% Check By Inspection M/C.
59. M.L.K wgwbs wK?
DËit Material Light Knit.
60. FTD
Gi wgwbs?
DËit Fabric Technical Data.
61. FTD Gi †gqv` Kvj KZ eQi? DËit 2 eQi|
62. Kvc‡oi †kW Kvi mv‡_ †`L‡Z n‡e?
DËit কাউন্টার অথবা স্ট্যান্ডাডড Swatch এর mv‡_|
63. IPI Gi wgwbs|
DËit Imperfection of Index. (myZvi AcwicÿZv †K eySvq),
myZvi mvaviYZ wZb ai‡bi ÎæwU _v‡K mm(Thick,Thin & Neps).
Gi gva¨‡g myZvi ¸Yv¸Y cÖKvk Kiv n‡q _v‡K|
64. IPI Gi myÎ|
DËit (Thin-50%)+(Thick+50%)+(Naps+200%)=IPI
65. H&M Shrinkage Test wK fv‡e Kiv nq?
DËit Dummy A_ev Muck up AvKv‡i|
66. Shrinkage Test KZ fv‡e Kiv nq Ges bvg wK wK? DËit Garments Pattern A_ev Template.
67. TPI Gi wgwbs|
DËit Twist per Inch.
68. ivwbs †kW ‡`Lvi Rb¨ GKwU Roll Gi me©wb¤ œ KZwU †j mvRv‡Z n‡e? DËit me©wb¤œ 12 wU|
69. Offline Fabric ‡Kv_vq B݇cKkb Kiv nq? DËit B݇cKkb †gwk‡b|
70. B݇cKkb G GKUvbv KZ N›Uv Ges KZ Rb B݇cKkb Ki‡Z cvi‡e?
DËit GKUvbv 2 N›Uv Ges 2 Rb| (GLv‡b 2 N›Uv cici B݇c±i cwieZ©b Kiv nq)
71. H&M Buyer Gi M R Issue KZwU Ges wK wK?
DËit 6 wU 1| Independent QC Team (Under the MD Sir)
2| Light Box (Dark Room)
3| 4-Point Inspection (On-Line-10%/Offline-100%)
4| FTD vs Bulk (No FTD, No Bulk) 5| Reject
Zone (1. Temporary, 2. Permanent)
6| Color Management (Need 2 Person for Take Shade Decision &
Every Shade Related Person Need Eye Test).
72. FTD Øviv wK ‡PK Kiv nq?
DËit Kvc‡oi †KvqvwjwU|
73. Fabric Reject Zone KZ cÖKvi I wK wK? DËit 2 cÖKvit
1| Temporary
2| Permanent

5. Quality Assurance Department 2023
Chaity Composite Ltd. Tripurdi, Sonargoan, Narayangonj Page 5
74. Shade Gi wm×všÍ †bIqvi Rb¨ KZ Rb _vK‡Z n‡e? DËit Kgc‡ক্ষ 2 Rb|
75. Temporary Fabric Reject Zone G KZ w`b Kvco ivL‡Z cvi‡e? DËit Maximum 1 w`b|
76. Munsell Hue Test/Eye Test Gi Score KZ n‡j Shade ‡`Lvi AbygwZ cvIqv hv‡e Ges KZ n‡j
AbygwZ †bB?
DËit 0-16 chš© Z AbygwZ Av‡Q, 16 Gi ‡ewk n‡j AbygwZ †bB|
77. Uster Report wK?
DËit myZvi †MÖW wb‡Y©‡qi c×wZ|
78. Yarn Test wK? ‡Kb Kiv nq|
DËit Yarn n‡jv myZvi MybMZ gvb hvPvB Gi c×wZ,hvi mvnv‡h¨ myZv †Kvb Kvjv‡ii Rb¨ e¨envi Kiv hv‡e Zv
wb‡Y©q Kiv nq|
79. Online Stenter M/C ‡_‡K wKQz Kgb †PK c‡q›U wK wK?
DËit Hand feels, Appearance, Recovery, Absorbency for AOP Fabric, Dia, GSM, Brush
Quality (If Need), Shade, Roll to Roll Shading, Table Check (Uneven & Running
Shade).Shrinkage & Twisting, Lab test.
80. 4-Point Gi Hole Gi Point KZ?
DËit 1. Less or Equal to 2.5cm/1”=2 Point
2. Large Than 2.5cm/1”=4 Point
81. A-10 Light A_ev Home Light G KLb Shade ‡PK Kiv nq? DËit Metameric Check Kivi Rb¨|
82. R.P.M Gi wgwbs wK?
DËit Regulation per Minute.
83. Fleecee ‡dweªK‡mi Gi Rb¨ ¸iæZ¡ c~Y© †PK c‡q›U ¸‡jv wK wK?
DËit 1). Brush Quality 2). Brush Valium /Flappy 3). Fiber Migration 4) Recovery.
84. ‡dweªK‡mi ÎæwUmgyn †Kvb †Kvb c‡q‡›U wPwýZ করা হয়?
DËit
a) 0”-3” Inch Defect = 01 Point.
b) 3”-6” Inch Defect = 02 Point.
c) 6”-9” Inch Defect = 03 Point.
d) 9” to Above =04 Point.
85. ‡Kvb ‡dweªK‡mi Pilling test করা হয়?
DËit ‡dweªK‡mi Composition wg· _vK‡j Ges 5% Gi Dci cwj÷vi _vK‡j|
86. ‡Kvb ‡dweªK‡mi (Saliva) test করা হয়?
DËit Baby Garments Item Order Gi Dci Saliva Test Ki‡Z n‡e|
87. pH wK?
DËit pH nvB‡Wªv‡Rb Avqb Gi Nb‡Z¡i FbvZ¡K jMvwi`g gvb‡K pH e‡j, GwU Øviv `ªe‡bi GwmW I Lv‡ii cwigvY wbY©q Kiv nq|
PH এরমান কত?
DËit
a) Total PH এরমান = 0-14 (GwmW Ges লবন
/ÿvi Ge gvb)
b) Acid এর মান = 0-7.
c) Neutral এরমান = 7.
d) jeb/ÿv‡ii এরমান = 7-14 .

6. Quality Assurance Department 2023
Chaity Composite Ltd. Tripurdi, Sonargoan, Narayangonj Page 6
89. pH এ H&M G Gi gvb KZ ch©šÍ _vK‡e ?
DËit 4.5 ‡_‡K 7.5 ch©šÍ I
90. ‡dweªK‡mi ivwbs †mW †dvi c‡q‡›U Gi gva¨‡g wKfv‡e wba©viY Kiv n‡q _v‡K?
DËit ‡dweªK‡mi ivwbs †mW †dvi c‡q‡›Ui wm‡÷g Gi gva¨‡g wba©vib Kiv hvq bv, G iKg mgm¨v
mg~n wmwbqi e¨w³Øq wm×všÍ w`‡q _v‡Kb|
91. H&M Buyer Gi Rb¨ GSM Requirement কত?
DËit -3% & +5%.
92. FTD Vs Bulk Check Ki‡Z শগড়ল আমাড়ড়র কক কক জানা থাকা
প্রড়য়াজন? DËit
1. Fabric Type.
2. Fabric Composition.
3. Fabric Require GSM.
4. Fabric Count.
5. Gauge
‡dvi c‡q›U wm‡÷g
Definition of 4 Point: ‡Kvb wbw`©ó †d«we· Gi ΃wU ¸‡jv †K Bw‡Z cwigvc K‡i Pvi wU av‡c wef³ K‡i †kÖbx‡Z iæcvšÍi
Kiv †K eySvq | (GK ¯‹qvi wgUvi / MR Kvc‡oi g‡a¨ wea¨gvb ÎæwU/ mgm¨v mg~n‡K me©”Q 4wU c‡q‡›U wbb©q Kiv‡K †dvi
c‡q›U e‡j)
Hole
4 point
Contra
Hole 1 point
4 point
One Square meter Fabrics (39.37x39.37)
Color Spot
2 point
Note: Total Point in the Fabrics in one Square Meter -11 point but as per formula- in square meter
maximum point we can count 4 point. That means 4 point is reject condition.
hw` GK ¯‹¨vqvi wgUvi/ MR †dweªKm Gi g‡a¨ wfwebœ ai‡bi mgm¨v j¶ Kiv hvq †hgb K›Uªv, †nvj, Kvjvi
¯úU, ‡gvU c‡q›U nq 11. wKš‘ me©”Q c‡q›U 4 Gi †ewk n‡e bv, KviY 4 c‡q›U n‡”Q wi‡R± Gwiqv|
Avjøvn nv‡dR