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Strictly Controlling "Quality、Time、Cost", Create Values For Customers
Address: No.1 Langxia Industrial Zone, Songgang, Bao'an District, Shenzhen, China 518105
T +86 18575582329 | F +86 0755 81734096
INDUSTRIAL-MAN COMMON CNC MACHINING MATERIALS SELECTION GUIDE
T +86 0755 81734556 | M +86 185 7558 2329
W: http://en.gyrmodel.com | Sales16@gyrmodel.com (Mike Liu)
ABS Polycarbonate (PC) Acrylic (PMMA) Acetal (POM) Nylon (PA) Polypropylene (PP) ALUMINIUM
Item
Description Low-cost engineering
plastic offers exceptional
mechanical and surface
strength for a wide range
of parts used in
high-impact applications.
Tough and durable,
transparent engineering
thermoplastic notable for its
high impact resistance,
temperature resistance and
optical properties.
Amorphous
thermoplastic material
with very good optical
properties. Acrylic is
often used as a glass
substitute.
POM (PolyOxyMethylene)
is an engineering
Thermoplastic often used
for precision components
that require high stiffness,
low friction and excellent
dimensional stability.
Nylon is known generically
as PA PolyAmides.
Comprise the largest family
of engineering plastics with
a very wide range of
applications. Nylons are
generally Strong, Tough and
Wear Resistant.
Semi-opaque thermoplastic
widely used. Polypropylene
has good resistance to
fatigue. PP offers a
combination of outstanding
physical, chemical,
mechanical, thermal and
electrical properties.
Most widely used
non-ferrous metal. Soft,
Durable, Lightweight,
Ductile and Malleable metal
with appearance ranging
from Silvery to Dull Grey,
Naturally generates a
protective oxide coating and
is highly corrosion resistant.
Characteristics Easily machined,
thermoformed and
heat-formed, ABS can be
painted and glued for
added versatility.
Excellent thermal and
dimensional stability
expand its machinability
to pre-production ABS
machining prototypes.
High Impact resistance,
Good Dimensional Stability,
Excellent strength retention
at elevated temperatures,
Low coefficient of thermal
expansion, Good
Dimensional Stability. Good
electrical insulator and Heat
resistant.
Excellent optical clarity,
Good Abrasion
Resistance, Excellent
environmental stability,
Good Heat Resistance,
Good Chemical
Resistance. Flammable
but low smoke emission.
Excellent abrasion
resistant Good working
temperature, Glossy
appearance, Excellent
durability Self-lubricant
Good stiffness, strength &
Hardness. Wide range
Chemical resistance
(including many solvents).
Good Electrical and
Dielectric properties.
Excellent abrasion
resistance, High elongation,
Good resistance to fuels,
oils and solvents but is
affected by acids and strong
bases. Good Toughness,
High Tensile Strength, High
Impact Resistance, Good
Dimensional Stability.
Excellent resistance to
fatigue. Lightweight with
good combination of
toughness and flexibility.
Resists most alkaline and
Acids. Low moisture
Absorption and Non-Toxic.
Good Impact Resistance.
Retains stiffness and flex.
Aluminium is an Excellent
Heat and Electricity
conductor, Excellent
Corrosion resistance,
Non-Magnetic and
Non-Sparking. Aluminium is
100% recyclable without any
loss of its natural qualities.
Aluminium is a good
reflector of visible Light and
Heat.
Strictly Controlling "Quality、Time、Cost", Create Values For Customers
Address: No.1 Langxia Industrial Zone, Songgang, Bao'an District, Shenzhen, China 518105
T +86 18575582329 | F +86 0755 81734096
Applications General Household items,
Toys, Automotive Parts,
kitchen Appliances,
Computer Parts,
Laboratory Equipment,
Phone/Fax machine parts,
Electrical/Electronic
enclosures, Aircraft and
automotive interior trims
Automotive headlamp
Lenses and Safety Shields,
Medical/Healthcare
apparatus, Automotive
Applications, Construction
Industry, Sporting Goods,
Appliances, Casing and
housings,
Electrical/Electronic
components, Connectors,
Compact Discs,
Telecommunication
Hardware
Automotive light covers,
Lighting fixtures, Clear
Bottles and Container
prototypes, Lenses,
Shop-fittings, Aircraft
glazing, Novelty display
cases, Signs,
Appliances, Modern
furniture, Jewelry items,
Medical/Healthcare
Applications.
Gears, Bearings, Screws,
Pump parts, Electronic
components, Insulators,
Medical parts, Furniture
hardware, Valve bodies,
Zippers, Underwater
applications.
Ideal for wear applications
such as Bearings and Gears,
Sporting Goods, Fishing
line, Automotive Parts,
Tanks, Engineering Parts,
Power Tools, Intake
Manifolds.
Appliance housings, Food
Packaging, Medical and
Laboratory applications
because it can withstand the
heat in an autoclave, Pump
Components, Casings with
Living Hinges, Automotive
parts, Food Containers,
Industrial Applications,
Loudspeaker drive units,
Household Goods.
Large number of
components for
Automobiles, Aircraft,
Trucks, Trains. Packaging
application like beverage
cans, foils. Construction
industry, Wide range of
household items, Consumer
Electronics, Heat sinks for
electronic appliances.
Finish Available Machine Finish, Smooth
Finish, Sand Blast,
Polished Finish, Painted
or Grey Primered,
Electroplated
Machine Finish, Smooth
Finish, Sand Blast, Mirror
Polish, Vapor Polish ,
Translucent finish (Foggy
look like Lamp Shade),
Painted or Grey Primered
Machine Finish, Smooth
Finish, Mirror Polish,
Flame
Polish ,Translucent
Finish, Painted or Tinted
finish
Machine finish, Smooth
Finish, Sand Blast,
Polished finish
Machine Finish, Smooth
Finish, Sand Blast.
Machine Finish, Smooth
Finish, Sand Blast.
Machine finish, Polished
finish, Mirror Polish,
Brushed polish, Bead Blast
(To give a Matt textured
finish), Anodising, Painting,
Powder Coating.
Strictly Controlling "Quality、Time、Cost", Create Values For Customers
Address: No.1 Langxia Industrial Zone, Songgang, Bao'an District, Shenzhen, China 518105
T +86 18575582329 | F +86 0755 81734096
Remarks Natural raw material is
available in Cream White
colour. Large and
complex parts with
undercuts can be easily
made in sections and
glued. Economical option
for prototype CNC
machining.
Typically parts have
translucent look after CNC
machining, transparency
can be achieved by highly
polishing. It’s strength,
durability, impact resistance
& transparency make it an
ideal material for certain
structural applications.
Large and complex parts
with undercuts can be made
in sections and glued.
One of the economical
CNC Machining Material
alternative to
Polycarbonate (PC)
when extreme strength
is not necessary.
Common trade names of
Acrylic include
Plexiglas, Lucite and
Perspex. Large and
difficult parts can be
easily glued.
Easy to machine but very
difficult to bond. Good
appearance with gloss
finish. Acetals often
compete with Nylons for
many of the same
applications but
dimensionally stable than
Nylon under wet and humid
conditions.
Nylons are commonly used
in textiles, automotive,
carpet and sportswear due
to their extreme durability
and strength. Nylon has
better wear-resistance than
Acetal, but do not have good
moisture resistance which
makes it unsuitable to
high-humidity.
Polypropylene is one of the
lightest plastics available.
Easy to machine and provide
smooth finish. Since PP is
resistant to fatigue, makes it
suitable for most of plastic
living hinged parts, such as
flip-top bottle caps.
Aluminium is a very light
metal with a specific weight
of 2.7 g/cm3, about a third
that of steel. We use
Aluminium 6061 and
Aluminium 5083 grades for
prototype CNC machining.
Weaknesses Not suitable for
Petroleum-based oils,
paints and solvents.
Moderate heat, moisture
and chemical, weathering
resistance. Can easily
scratch. Flammable with
high smoke generation.
Subject to cracking due to
stress, Moderate resistance
to Chemicals, Low
scratch-resistance.
Poor impact resistance,
Not suitable for use with
chlorinated or aromatic
hydrocarbons. Brittle
nature, PMMA swells
and dissolves in many
organic solvents.
Very difficult to bond, Poor
resistance to acids,
Flammable and High
Specific Gravity. Difficult to
paint. Large and thin parts
with irregular wall section
are prone to warpage.
High Moisture absorptivity
degrades electrical and
mechanical properties.
Attacked by strong Acids,
Bases, Oxidizing agents.
High Notch sensitivity.
Hard to Glue. Degraded by
UV radiation, Attacked by
chlorinated solvents and
aromatics. Large and thin
wall sectioned parts are
prone to deformation or
warpage after machining.
Aluminium is a very light
metal with a specific weight
of 2.7 g/cm3, about a third
that of steel. We use
Aluminium 6061 and
Aluminium 5083 grades for
machining.
WayKen’s types
of materials
“ABS – Natural ABS –
Black ABS – Flame
Retardant UL-94V0″
“PC – Clear PC – Black PC
20% GF – Black”
“Acetal – Natural (White)
Acetal – Black”
“Acetal – Natural (White)
Acetal – Black”
“Nylon 6/6 – Natural (White)
Nylon 6/6 30%GF – Black”
“PP – Natural PP – Black PC
20% GF – Black”
“Aluminum 6061 Aluminum
6061-T6 Aluminum 7075 “
Density (g/cm³) 1.06 1.2 1.18 1.41 1.14 0.9 2.7
Water
Absorption (%)
0.25 0.15 0.4 0.27 1.9 0.03 __
Strictly Controlling "Quality、Time、Cost", Create Values For Customers
Address: No.1 Langxia Industrial Zone, Songgang, Bao'an District, Shenzhen, China 518105
T +86 18575582329 | F +86 0755 81734096
Tensile Strength
(Mpa)
38 64 70 67 75 33 __
Tensile Modulus
(MPa)
2100 2200 2800 2900 2300 1300 __
Elongation at
break (%)
35 75 10 40 90 185 __
Izod impact
Strength
Notched (J/m)
300 750 22 100 100 60 __
Flexural
Strength (MPa)
65 95 96 87 80 45 __
Flexural
Modulus (MPa)
200 2300 3200 2900 3000 1550 __
Heat Deflection
Temp – 0.46MPa
98 138 110 165 200 100 __
Heat Deflection
Temp – 1.8MPa
94 130 95 125 90 50 50

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Material Selection Guide

  • 1. Strictly Controlling "Quality、Time、Cost", Create Values For Customers Address: No.1 Langxia Industrial Zone, Songgang, Bao'an District, Shenzhen, China 518105 T +86 18575582329 | F +86 0755 81734096 INDUSTRIAL-MAN COMMON CNC MACHINING MATERIALS SELECTION GUIDE T +86 0755 81734556 | M +86 185 7558 2329 W: http://en.gyrmodel.com | Sales16@gyrmodel.com (Mike Liu) ABS Polycarbonate (PC) Acrylic (PMMA) Acetal (POM) Nylon (PA) Polypropylene (PP) ALUMINIUM Item Description Low-cost engineering plastic offers exceptional mechanical and surface strength for a wide range of parts used in high-impact applications. Tough and durable, transparent engineering thermoplastic notable for its high impact resistance, temperature resistance and optical properties. Amorphous thermoplastic material with very good optical properties. Acrylic is often used as a glass substitute. POM (PolyOxyMethylene) is an engineering Thermoplastic often used for precision components that require high stiffness, low friction and excellent dimensional stability. Nylon is known generically as PA PolyAmides. Comprise the largest family of engineering plastics with a very wide range of applications. Nylons are generally Strong, Tough and Wear Resistant. Semi-opaque thermoplastic widely used. Polypropylene has good resistance to fatigue. PP offers a combination of outstanding physical, chemical, mechanical, thermal and electrical properties. Most widely used non-ferrous metal. Soft, Durable, Lightweight, Ductile and Malleable metal with appearance ranging from Silvery to Dull Grey, Naturally generates a protective oxide coating and is highly corrosion resistant. Characteristics Easily machined, thermoformed and heat-formed, ABS can be painted and glued for added versatility. Excellent thermal and dimensional stability expand its machinability to pre-production ABS machining prototypes. High Impact resistance, Good Dimensional Stability, Excellent strength retention at elevated temperatures, Low coefficient of thermal expansion, Good Dimensional Stability. Good electrical insulator and Heat resistant. Excellent optical clarity, Good Abrasion Resistance, Excellent environmental stability, Good Heat Resistance, Good Chemical Resistance. Flammable but low smoke emission. Excellent abrasion resistant Good working temperature, Glossy appearance, Excellent durability Self-lubricant Good stiffness, strength & Hardness. Wide range Chemical resistance (including many solvents). Good Electrical and Dielectric properties. Excellent abrasion resistance, High elongation, Good resistance to fuels, oils and solvents but is affected by acids and strong bases. Good Toughness, High Tensile Strength, High Impact Resistance, Good Dimensional Stability. Excellent resistance to fatigue. Lightweight with good combination of toughness and flexibility. Resists most alkaline and Acids. Low moisture Absorption and Non-Toxic. Good Impact Resistance. Retains stiffness and flex. Aluminium is an Excellent Heat and Electricity conductor, Excellent Corrosion resistance, Non-Magnetic and Non-Sparking. Aluminium is 100% recyclable without any loss of its natural qualities. Aluminium is a good reflector of visible Light and Heat.
  • 2. Strictly Controlling "Quality、Time、Cost", Create Values For Customers Address: No.1 Langxia Industrial Zone, Songgang, Bao'an District, Shenzhen, China 518105 T +86 18575582329 | F +86 0755 81734096 Applications General Household items, Toys, Automotive Parts, kitchen Appliances, Computer Parts, Laboratory Equipment, Phone/Fax machine parts, Electrical/Electronic enclosures, Aircraft and automotive interior trims Automotive headlamp Lenses and Safety Shields, Medical/Healthcare apparatus, Automotive Applications, Construction Industry, Sporting Goods, Appliances, Casing and housings, Electrical/Electronic components, Connectors, Compact Discs, Telecommunication Hardware Automotive light covers, Lighting fixtures, Clear Bottles and Container prototypes, Lenses, Shop-fittings, Aircraft glazing, Novelty display cases, Signs, Appliances, Modern furniture, Jewelry items, Medical/Healthcare Applications. Gears, Bearings, Screws, Pump parts, Electronic components, Insulators, Medical parts, Furniture hardware, Valve bodies, Zippers, Underwater applications. Ideal for wear applications such as Bearings and Gears, Sporting Goods, Fishing line, Automotive Parts, Tanks, Engineering Parts, Power Tools, Intake Manifolds. Appliance housings, Food Packaging, Medical and Laboratory applications because it can withstand the heat in an autoclave, Pump Components, Casings with Living Hinges, Automotive parts, Food Containers, Industrial Applications, Loudspeaker drive units, Household Goods. Large number of components for Automobiles, Aircraft, Trucks, Trains. Packaging application like beverage cans, foils. Construction industry, Wide range of household items, Consumer Electronics, Heat sinks for electronic appliances. Finish Available Machine Finish, Smooth Finish, Sand Blast, Polished Finish, Painted or Grey Primered, Electroplated Machine Finish, Smooth Finish, Sand Blast, Mirror Polish, Vapor Polish , Translucent finish (Foggy look like Lamp Shade), Painted or Grey Primered Machine Finish, Smooth Finish, Mirror Polish, Flame Polish ,Translucent Finish, Painted or Tinted finish Machine finish, Smooth Finish, Sand Blast, Polished finish Machine Finish, Smooth Finish, Sand Blast. Machine Finish, Smooth Finish, Sand Blast. Machine finish, Polished finish, Mirror Polish, Brushed polish, Bead Blast (To give a Matt textured finish), Anodising, Painting, Powder Coating.
  • 3. Strictly Controlling "Quality、Time、Cost", Create Values For Customers Address: No.1 Langxia Industrial Zone, Songgang, Bao'an District, Shenzhen, China 518105 T +86 18575582329 | F +86 0755 81734096 Remarks Natural raw material is available in Cream White colour. Large and complex parts with undercuts can be easily made in sections and glued. Economical option for prototype CNC machining. Typically parts have translucent look after CNC machining, transparency can be achieved by highly polishing. It’s strength, durability, impact resistance & transparency make it an ideal material for certain structural applications. Large and complex parts with undercuts can be made in sections and glued. One of the economical CNC Machining Material alternative to Polycarbonate (PC) when extreme strength is not necessary. Common trade names of Acrylic include Plexiglas, Lucite and Perspex. Large and difficult parts can be easily glued. Easy to machine but very difficult to bond. Good appearance with gloss finish. Acetals often compete with Nylons for many of the same applications but dimensionally stable than Nylon under wet and humid conditions. Nylons are commonly used in textiles, automotive, carpet and sportswear due to their extreme durability and strength. Nylon has better wear-resistance than Acetal, but do not have good moisture resistance which makes it unsuitable to high-humidity. Polypropylene is one of the lightest plastics available. Easy to machine and provide smooth finish. Since PP is resistant to fatigue, makes it suitable for most of plastic living hinged parts, such as flip-top bottle caps. Aluminium is a very light metal with a specific weight of 2.7 g/cm3, about a third that of steel. We use Aluminium 6061 and Aluminium 5083 grades for prototype CNC machining. Weaknesses Not suitable for Petroleum-based oils, paints and solvents. Moderate heat, moisture and chemical, weathering resistance. Can easily scratch. Flammable with high smoke generation. Subject to cracking due to stress, Moderate resistance to Chemicals, Low scratch-resistance. Poor impact resistance, Not suitable for use with chlorinated or aromatic hydrocarbons. Brittle nature, PMMA swells and dissolves in many organic solvents. Very difficult to bond, Poor resistance to acids, Flammable and High Specific Gravity. Difficult to paint. Large and thin parts with irregular wall section are prone to warpage. High Moisture absorptivity degrades electrical and mechanical properties. Attacked by strong Acids, Bases, Oxidizing agents. High Notch sensitivity. Hard to Glue. Degraded by UV radiation, Attacked by chlorinated solvents and aromatics. Large and thin wall sectioned parts are prone to deformation or warpage after machining. Aluminium is a very light metal with a specific weight of 2.7 g/cm3, about a third that of steel. We use Aluminium 6061 and Aluminium 5083 grades for machining. WayKen’s types of materials “ABS – Natural ABS – Black ABS – Flame Retardant UL-94V0″ “PC – Clear PC – Black PC 20% GF – Black” “Acetal – Natural (White) Acetal – Black” “Acetal – Natural (White) Acetal – Black” “Nylon 6/6 – Natural (White) Nylon 6/6 30%GF – Black” “PP – Natural PP – Black PC 20% GF – Black” “Aluminum 6061 Aluminum 6061-T6 Aluminum 7075 “ Density (g/cm³) 1.06 1.2 1.18 1.41 1.14 0.9 2.7 Water Absorption (%) 0.25 0.15 0.4 0.27 1.9 0.03 __
  • 4. Strictly Controlling "Quality、Time、Cost", Create Values For Customers Address: No.1 Langxia Industrial Zone, Songgang, Bao'an District, Shenzhen, China 518105 T +86 18575582329 | F +86 0755 81734096 Tensile Strength (Mpa) 38 64 70 67 75 33 __ Tensile Modulus (MPa) 2100 2200 2800 2900 2300 1300 __ Elongation at break (%) 35 75 10 40 90 185 __ Izod impact Strength Notched (J/m) 300 750 22 100 100 60 __ Flexural Strength (MPa) 65 95 96 87 80 45 __ Flexural Modulus (MPa) 200 2300 3200 2900 3000 1550 __ Heat Deflection Temp – 0.46MPa 98 138 110 165 200 100 __ Heat Deflection Temp – 1.8MPa 94 130 95 125 90 50 50