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Introduction to
Artificial Lift
Well Fluid
(RESERVOIR)
Basic Principle of Oil production
• When oil is in reservoir,
it is under pressure from
the natural forces that
surround and trap it.
Medium
Pressure
Higher
Pressure
Lowest
Pressure
Still Lower
Pressure
The Production Process in an Oil Well
• If a hole is drilled, oil
from reservoir escapes
out due to the low
pressure opening.
To Processing
and Treating
Well Head
Lower
Pressure
Basic Principle of Oil production
• Oil flows to the surface due to a reduction of
pressure between reservoir and producing
facilities on the surface.
• There will be no flow if reservoir and wellbore
pressure equalizes.
Factors affecting Oil production
– Fluid properties of the oil
– Amount of gas, water associated
– Reservoir properties
– Size of the production tubing
– Related subsurface equipments
– Size & length of the flowline
All of these factors play an important part in an oil
well’s performance.
Fig.2.1
OVERALL PRODUCTION SYSTEM
(Vertical & Horizontal Flow)
V
E
R
T
I
C
A
L
Flow
Choke
INCLINED
FLOW
HORIZONTAL
FLOW
STOCK
TANK
SEPARATOR
GAS
Flow through Porous Medium
Inflow Performance
2.22
DIRECTIONAL FLOW
WELL PERFRMANCE
Well performance predictions
The overall flow configuration in a well as fluid
flows from the reservoir to the surface can be
separated into following segments:
– Fluid flow in reservoir/well bore
– Vertical or directional flow in tubing/casing
– Horizontal/inclines flow in surface flow lines
– Restricted or choke flow
WELL PERFRMANCE
Fluid flow in reservoir/well bore:
Darcy’s law is considered in predicting flow
from reservoir into the well bore
Pe
q = {(constant) (Kh) / ln (re/rw)}  f(P) dp
Pwfs
This is normally referred to as INFLOW ‘PERFORMANCE
EQUATION’
WELL PERFRMANCE
Fluid flow in reservoir/well bore:
Darcy’s law for single phase
7.08(10‫־‬³) kₒ h (Pr-Pwfs)
qₒ = --------------------------------------
µₒ Bₒ { ln (re/rw)-0.75 +S+D. q}
WELL PERFRMANCE
Fluid flow in reservoir/well bore:
Where,
Kₒ – Effective permeability to oil, md
h – Effective oil pay thick ness, ft
re – Radius of drainage, ft
rw – radiud of well bore, ft
qₒ– Oil flow rate, bbl/day
Pwfs - wellbore sand face flowing pressure at centre of perforation
µₒ - VISCOSITY AT AVERAGE Pr & Pwfs, cp
Bₒ - Formation volume factor at average pressure
S – Total skin
D. q – Turbulent flow term
Pr – Reservoir pressure
Well performance predictions
• Well performance is governed by a large
number of factors that are often interrelated.
• Two basic categories:
– Inflow performance
– Outflow performance
• All flow in the reservoir up to the well bore is
designated as Inflow performance. It is controlled by
characteristics of the reservoir such as reservoir
pressure, productivity and fluid composition.
• All flow up the tubing and into the production facilities
is designated as Outflow performance. It is a direct
function of the size and type of producing equipment
Well performance predictions
Inflow and Outflow performance
CONCEPT OF PRODUCTIVITY INDEX
P.I = Q / ( Pr - Pwf )
Where ,
P.I = Productivity index.
Q = Total quantity of fluid.
Pr = Reservoir Pressure.
Pwf = Flowing bottom hole pressure.
Q  Pr - Pwf
 Q = K (Pr - Pwf)
 K = Q / (Pr - Pwf)
Where K is a constant, known as PI
Pwf Pr
Pwf = Pr
Pwf
Pwf = 0
Q Qmax
INFLOW PERFORMANCE
INFLOW PERFORMANCE RELATIONSHIP
FIG.1 : Actual Case For P I
Pwf
q
It is basically a straight line or curve drawn
in the two dimentional plane, where X axis is
q ( Flow Rate ) and Y axis is Pwf ( Flowing
Bottom Hole Pressure ).
INFLOW PERFORMANCE
INFLOW PERFORMANCE RELATIONSHIP :
Q max for Straight P.I. >> Q max for IPR
Pwf
q
It is basically a straight line or curve drawn in the
two dimentional plane,where X axis is q ( Flow Rate )
and Y axis is Pwf ( Flowing Bottom Hole Pressure ).
STRAIGHT P.I. AND IPR
STRAIGHT P.I.
Q max
Q max
IPR
Pwf = Pr
INFLOW PERFORMANCE
IPR IN DIFFERENT CASES:
P
R
E
S
S.
P
I
G
O
R
CUMM. PROD.
P I
Typical Performance For A Water Drive Field
GOR
PRESSURE
* Active Water Drive :
1. Strongest drive ( Helps to exploit more than 35% of Initial oil
in place ) .
2. However intensity differs in different water drive
reservoirs. For e.g. Edge water drive is weaker than
Bottom water drive.
INFLOW PERFORMANCE
* Solution Gas Drive :
CUMM. PROD.
Typical Performance For A Solution Gas Drive Field.
RESV.
PRESS
GOR
PI
PI
GOR
RESV.
PRESS.
1. Called as ‘Internal Gas Drive’ or ‘Depletion Drive’.
2. Least Effective Drive Mechanism (Exploits about 15% of
Initial oil in place).
3. Reservoir Pressure influences the pattern of IPR. PI
declines sharply.
INFLOW PERFORMANCE
* Gas Cap Expansion drive :
1. Also called as Segregation Drive.
2. IPR curve is somewhere in between the Solution Gas
Drive & Water Drive. It is more effective than solution gas
drive reservoir. (Exploits about 20-25% of Initial oil in
place.
Typical Performance For A Gas cap Expansion Drive reservoir.
CUMM. PROD.
RESV.
PRESS.
GOR
PI
GOR
P.I
RESV.
PRESS.
INFLOW PERFORMANCE
* IPR-When Pr > Bubble Point Pressure :
Combination Constant PI and Vogel Behaviour
RATE.
PRESS .
0
0
Pwf
Pb
q
Qmax
qb
VOGEL
BEHAVIOR
CONSTANT PI
Pr
qv
INFLOW PERFORMANCE
* Change Of PI With Cumm. Recovery ( % Of Oil
In Place ) With Time :
IPRs for a Solution Gas Drive Reservoir with declining Reservoir pressure
PRODUCING RATE , M3/D
BOTTOM HOLE
PRESS -Kg/Cm2
Np/N = 0.1%
2 %
4 %
6 %
8 %
10 %
12 %
14 %
CUMM. REC., % OF ORIGINAL
OIL IN PLACE
INFLOW PERFORMANCE
VOGEL’S WORK ON IPR :
From general IPR equation i.e.
J = qo /(Pr -Pwf )--------------- ( 1 )
When Pwf is zero , the qo becomes maximum and denoted as
qmax.
That is J = qmax / ( Pr- 0 )
or J = qmax / Pr----------------- ( 2 )
Contd.-----------
INFLOW PERFORMANCE
VOGEL’S WORK ON IPR :
Dividing equation ( 1 ) by ( 2 )
J / J = qo /(Pr -Pwf ) * Pr / qmax
or qo / qmax = ( Pr - Pwf ) / Pr
or qo / qmax = ( Pr / Pr ) - ( Pwf / Pr )
or qo / qmax = 1 - ( Pwf / Pr )
since IPR curve below bubble point is not a straight line , he created
a parabolic equation from the above. Contd.----------
INFLOW PERFORMANCE
VOGEL’S WORK ON IPR :
He distributed {Pwf / Pr } in the following manner
20 % of {Pwf / Pr } & 80 % of {Pwf / Pr }²
Therefore , the new equation is established as :-
qo / qmax = 1 - 0.2 {Pwf / Pr } - 0.8 {Pwf / Pr }²
He then plotted dimensionless IPRs in two dimensional plane ,
where X- axis represents qo / qmax and Y- axis represents Pwf
/ Pr Contd.------
INFLOW PERFORMANCE
VOGEL’S WORK ON IPR :
The minimum and maximum values qo / qmax and Pwf / Pr
in each case is 0 and 1.0.
Inflow performance relationship for solution gas drive reservoirs (after Vogel).
0
0
0.20
0.40
0.60
0.80
1.00
1.00
0.80
0.60
0.40
0.20
Pwf/Pr
qo / qmax
INFLOW PERFORMANCE
FETKOVICH IPR EQUATION :
According to him, Oil well having reservoir pressure below
bubble point pressure also behaves like gas well so the IPR
equation being used for gas wells will also be applicable
for oil wells.
Therefore, the equation used for gas wells is also the same
as that for oil wells having reservoir pressure below bubble
point pressure, i.e. Qo = C ( Pr
2 - Pwf
2 ) n
Contd.----
INFLOW PERFORMANCE
FETKOVICH IPR EQUATION :
For determining C , at least one flow test data is
required. Let one flow test data be Qo corresponding to
the flowing bottom hole pressure Pwf
Then ,
C = Qo /( Pr
2 - Pwf
2) n
COMPARISON OF METHODS
MULTIPHASE FLOW
B
O
T
T
O
M
H
O
L
E
P
R
E
S
S
S
R
E
0 20 40 60 80 100 120 140 160 180
2000
1600
1200
800
400
0
FLOW RATE, BOPD
Straight P.I.
Fetkovich
Standing correction
in vogel
Vogel.
OUTFLOW PERFORMANCE
Well out flow performance depends upon many factors, viz.
 Fluid characteristics
 Well configuration
 Conduit size
 Wellhead back pressure
 Fluid velocity
 Pipe roughness
OUTFLOW PERFORMANCE PREDICTION
• Efforts are going on for many years to predict outflow
performance for multiphase fluid ( oil-gas, oil-water-gas, or
water-gas).
• The flow correlations have been developed to from this work
to predict the pressure at depth in a flowing vertical column
of multiphase fluid .
• The prediction with these correlations require extensive
calculations with computer and are plotted into generalized
pressure gradient curves.
Liquid Rate
P
Operating Point
IPR
TIC
Pwf
QL
Pr
QL max
0
Multiphase flow (Vertical/Inclined), known as Outflow or
Tubing Intake Curve (TIC) Vs. IPR, known as Inflow.
Keeping GLR & THP constant
Liquid Rate
P
Decreasing GLR
Inflow Vs Outflow Curves
IPR
0
Keeping THP Constant
INTRODUCTION TO ARTIFICIAL LIFT
PURPOSE OF ARTIFICIAL LIFT :
Pf Ps
To create a steady
low pressure or
reduced pressure in
the well bore against
the formation to allow
the well fluid to
come into the
wellbore continuously
for getting a steady
stream of production
to the surface end.
INTRODUCTION TO ARTIFICIAL LIFT
DEFINITION OF ARTIFICIAL LIFT
When a self flowing oil well ceases to flow or
is not able to deliver the required quantity to
the surface , the additional energy is
supplemented from surface either by mechanical
means or by injecting compressed gas or oil .
MODES OF ARTIFICIAL LIFT
BY COMPRESSED
GAS
BY
MECHANICAL
MEANS
Use of High Pressure Gas
Lightens the Liquid Column
Formation Pressure lifts
the Well fluid
COMPRESSED GAS
1) CONTINUOUS GAS LIFT
2) INTERMITTENT GAS LIFT
3) PLUNGER ASSISTED GAS LIFT
4) CHAMBER LIFT
MECHANICAL MEANS
1) SUCKER ROD PUMP (SRP)
2) ELECTRICAL SUBMERSIBLE
PUMP (ESP)
3) PROGRESSIVE CAVITY PUMP (PCP)
4) JET PUMP
MOST COMMON METHODS
OF ARTIFICIAL LIFT
1. GAS LIFT (GL)
2. SUCKER ROD PUMP (SRP)
3. ELECTRICAL SUBMERSSIBLE PUMP (ESP)
4. HYDRAULIC PUMP
Produced
Hydrocarbons
Out
Injection
Gas In
Side Pocket
Mandrel with
Gas Lift Valve
Completion
Fluid
Side Pocket
Mandrel with
Gas Lift Valve
Single Production
Packer
Side Pocket
Mandrel with
Gas Lift Valve
GAS LIFT WELL WITH WIRE LINE RETRIEVABLE VALVE
Gas-lift valve in operation
WIRELINE
RETRIEVABLE
TYPE
PC
PT
SUCKER ROD PUMPING SYSTEM
ELECTRICAL SUBMERSIBLE PUMPING (ESP) SYSTEM
PROGRESSING CAVITY PUMP (PCP)
o
Rotor
Pitch
MOST IMPORTANT FACTORS FOR CHOICE
OF LIFT MODES
FOR VERY HIGH VOLUME OF PRODUCTION
 GL, ESP or HP
FOR VERY LOW VOLUME OF PRODUCTION
 SRP or IGL
FOR MODERATE VOLUME OF PRODUCTION
 GL, ESP, HP or SRP
FOR VERY DEEP WELL
 HP
TYPE OF LIFT REQUIRED IS INFLUENCED BY
1. WHETHER CONVENTIONAL OR MULTIPLE COMPLETIONS
2. PRODUCING LOCATION - ONSHORE, OFFSHORE,
REMOTE LOCATIONS (IN ONSHORE / OFFSHORE)
3. WEATHER CONDITIONS
4. CORROSION
5. FLUID PARAMETERS
6. WELL DEPTH
7. WELL CONDITIONS & PARAMETERS
8. RESERVOIR
9. DESIRED PRODUCTION RATE
10. SERVICES AVAILABLE
11. ECONOMIC CONSIDERATIONS
GASLIFT
ADVANTAGES - I
1. EXCELLENT APPLICATION FOR OFFSHORE
2. VERY GOOD FOR WATER DRIVE, HIGH PI &
HIGH GLR FIELDS /WELLS
3. HIGH VOLUME LIFT & FLEXIBLE IN CAPACITY
4. EASILY HANDLES SANDS AND SOLIDS
5. MINOR PROBLEM IN DEVIATED WELLS
GASLIFT
ADVANTAGES - II
6. EASY TO RECORD D/H PRESSURE & TEMP.
7. CENTRALLY GL SYSTEM CAN BE ADOPTED
8. SUB-SURFACE EQUIPMENT ARE RELATIVELY
INEXPENSIVE.
9. IT HAS LOW PROFILE, HENCE IT HAS ADVANTAGE IN
URBAN AND OFFSHORE AREAS
10. SUB-SURFACE EQUIPMENT CAN BE ECONOMICALLY
SERVICABLE WITH WIRELINE UNIT.
GASLIFT
DIS-ADVANTAGES - I
1. CONSTANTLY IMPOSES RELATIVELY HIGH
BACK PRESSURE, WHICH RESTRICT
PRODUCTION
2. HIGH ENERGY OPERATING COST
3. LARGE CAPEX & OPEX – COMPRESSOR & HIGH
PRESSURE GAS INJECTION LINES
4. INSTALLATION OF COMPRESSOR PRESENTS
SPACE & WEIGHT PROBLEMS IN OFFSHORE
GASLIFT
DIS-ADVANTAGES - II
5. ADEQUATE GAS SUPPLY IS NEEDED
6. DIFFICULT TO LIFT EMULSIONS &VISCOUS
CRUDES
7. GAS FREEZING & HYDRATE PROBLEMS MAY
OCCUR ON SURFACE INJECTION LINES
8. CASING MUST WITHSTAND HIGH GAS
INJECTION PRESSURE
GASLIFT
DIS-ADVANTAGES - III
9. SAFETY PROBLEMS WITH HIGH PRESSURE
INJECTION GAS
10. INTERMITTENT G/L IS INEFFICIENT
SUCKER ROD PUMPING
ADVANTAGES
1. RELATIVELY SIMPLE SYSTEM TO DESIGN
2. EASY FOR FIELD PEOPLE TO UNDERSTAND &
OPERATE
3. IT CAN PUMP OFF A WELL TO ALMOST ZERO
FLOWING BOTTOM HOLE PRESSURE
4. CAN LIFT VISCOUS CRUDE OILS
5. GOOD FOR LOW TO MEDIUM RATE WELLS
SUCKER ROD PUMPING
DIS-ADVANTAGES - I
1. CROOKED HOLES LEADS TO EXCESSIVE ROD
AND TUBING FRICTIONAL WEAR PROBLEM
2. SAND & SOLID CAN DAMAGE PUMP
3. GASSY WELLS IS USUALLY HAVING LOW
VOLUMETRIC EFFICIENCY
4. DEPTH LIMITATION MAINLY DUE TO LIMITED
ROD STRENGTH & EXCESSIVE STRETCH
SUCKER ROD PUMPING
DIS-ADVANTAGES - II
5. NOT SUITABLE IN DENSELY POPULATED CITY
OR PLATFORM WITH LIMITED DECK AREA
6. PARAFFIN PRESENTS PROBLEM
ESP
ADVANTAGES
1. VERY GOOD FOR EXTREMELY HIGH VOLUME
LIFT
2. CAN BE EASILY ACCOMODATED IN URBAN
AREA
3. SIMPLE TO OPERATE
4. APPLICATION IN BOTH ONSHORE & OFFSHORE
ESP
DIS-ADVANTAGES - I
1. CABLE CAUSES PROBLEM – CABLE DETERIORATE IN
HIGH TEMPERATURE
2. DEPTH LIMITATION DUE TO CABLE COST AND
OTHER PROBLEMS
3. GAS AND SOLID PRODUCTIONS ARE TROUBLE SOME
4. PRODUCTION RATE FLEXIBILITY IS LIMITED
HYDRAULIC PUMP
ADVANTAGES - I
1. CROOKED HOLE POSES NO PROBLEM
2. SAND & SOLID PRODUCTION PRESENT
MINIMUM PROBLEM USING HARDENED
NOZZLE AND THROAT
3. VISCOUS CRUDE CAN BE HANDLED EASILY
HYDRAULIC PUMP
ADVANTAGES - II
4. PRODUCTION CAN BE VARIED TO A GREAT
EXTENT BY CHANGING POWER FLUID RATE
5. FREE PUMP DESIGN IS AN ATTRACTIVE
PROPOSITION
6. IT CAN BE ACCOMODATED IN URBAN
LOCATIONS
7. IT CAN PUMPA WELL DOWN TO FAIRLY LOW
BOTTOM HOLE PRESSURE
HYDRAULIC PUMP
DIS-ADVANTAGES - I
1. POWER FLUID CLEANING IS A PROBLEM
2. POSITIVE DISPLACEMENT TYPE HAS SHORTER
LIFE THAN SRP & ESP
3. JETPUMP REQUIRES MINIMUM 500 PSI
PRESSURE AT 5000 FT & 1000 PSI AT 10000 FT
4. USUALLY SUSEPTIBLE TO GAS INTERFERENCE
HYDRAULIC PUMP
DIS-ADVANTAGES - II
5. NOT EASY FOR FIELD PERSONNEL TO
TROUBLE SHOOT
6. SAFETY PROBLEM FOR HIGH PRESSURE
POWER FLUID
7. JETPUMP IS VERY LOW ENERGY EFFICIENT
PUMP
PROGRESSIVE CAVITY PUMP
ADVANTAGES
1. SUITABLE FOR HANDLING SOLID & VISCOUS
FLUID
2. NO VALVE AT SUCTION OR DELIVERY END TO
STICK, CLOG OR WEAR OUT
3. GOOD FOR LOW TO MODERATE PRODUCTION
4. PCP COUPLED WITH ELECTRIC SUBMERCIBLE
MOTOR IS BETTER THAN SUCKER ROD
DRIVEN PCP
PROGRESSIVE CAVITY PUMP
DIS-ADVANTAGES
1. IT DOES NOT TOLERATE HEAT – IT SOFTENS
STATOR ELASTOMER
2. THOUGH GAS PRESENTS NO GAS LOCK
PROBLEM BUT GAS MUST BE SEPARATED TO
INCREASE EFFICIENCY OTHERWISE PUMP
WILL GET OVERHEATED
3. DEPTH LIMITATIONS
ARTIFICAL LIFT SCENARIO
WORLD ONGC
Total oil wells - 846765 3190
Self flow wells - 55981 633
Art. Lift wells - 790784 2557
% of Art. Lift wells- 93.7% 80.0%
BREAK-UP AMONG ARTIFICIAL
LIFT WELLS
WORLD ONGC
Wells % of total Wells % of Total
A/L Wells A/L Wells
SRP - 652706 82.5% 1206 47%
G/L - 67047 8.5% 1301 50.8
ESP - 39195 4.96% 19 0.74
Hydraulic - 4472 0.05% 2 -
PCP - 27223 3.44% 31 1.21
1.1  Introduction  to Art.lift.ppt

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1.1 Introduction to Art.lift.ppt

  • 2. Well Fluid (RESERVOIR) Basic Principle of Oil production • When oil is in reservoir, it is under pressure from the natural forces that surround and trap it. Medium Pressure Higher Pressure Lowest Pressure Still Lower Pressure The Production Process in an Oil Well • If a hole is drilled, oil from reservoir escapes out due to the low pressure opening. To Processing and Treating Well Head Lower Pressure
  • 3. Basic Principle of Oil production • Oil flows to the surface due to a reduction of pressure between reservoir and producing facilities on the surface. • There will be no flow if reservoir and wellbore pressure equalizes.
  • 4. Factors affecting Oil production – Fluid properties of the oil – Amount of gas, water associated – Reservoir properties – Size of the production tubing – Related subsurface equipments – Size & length of the flowline All of these factors play an important part in an oil well’s performance.
  • 5. Fig.2.1 OVERALL PRODUCTION SYSTEM (Vertical & Horizontal Flow) V E R T I C A L Flow Choke INCLINED FLOW HORIZONTAL FLOW STOCK TANK SEPARATOR GAS Flow through Porous Medium Inflow Performance 2.22 DIRECTIONAL FLOW
  • 6. WELL PERFRMANCE Well performance predictions The overall flow configuration in a well as fluid flows from the reservoir to the surface can be separated into following segments: – Fluid flow in reservoir/well bore – Vertical or directional flow in tubing/casing – Horizontal/inclines flow in surface flow lines – Restricted or choke flow
  • 7. WELL PERFRMANCE Fluid flow in reservoir/well bore: Darcy’s law is considered in predicting flow from reservoir into the well bore Pe q = {(constant) (Kh) / ln (re/rw)}  f(P) dp Pwfs This is normally referred to as INFLOW ‘PERFORMANCE EQUATION’
  • 8. WELL PERFRMANCE Fluid flow in reservoir/well bore: Darcy’s law for single phase 7.08(10‫־‬³) kₒ h (Pr-Pwfs) qₒ = -------------------------------------- µₒ Bₒ { ln (re/rw)-0.75 +S+D. q}
  • 9. WELL PERFRMANCE Fluid flow in reservoir/well bore: Where, Kₒ – Effective permeability to oil, md h – Effective oil pay thick ness, ft re – Radius of drainage, ft rw – radiud of well bore, ft qₒ– Oil flow rate, bbl/day Pwfs - wellbore sand face flowing pressure at centre of perforation µₒ - VISCOSITY AT AVERAGE Pr & Pwfs, cp Bₒ - Formation volume factor at average pressure S – Total skin D. q – Turbulent flow term Pr – Reservoir pressure
  • 10. Well performance predictions • Well performance is governed by a large number of factors that are often interrelated. • Two basic categories: – Inflow performance – Outflow performance
  • 11. • All flow in the reservoir up to the well bore is designated as Inflow performance. It is controlled by characteristics of the reservoir such as reservoir pressure, productivity and fluid composition. • All flow up the tubing and into the production facilities is designated as Outflow performance. It is a direct function of the size and type of producing equipment Well performance predictions
  • 12. Inflow and Outflow performance
  • 13. CONCEPT OF PRODUCTIVITY INDEX P.I = Q / ( Pr - Pwf ) Where , P.I = Productivity index. Q = Total quantity of fluid. Pr = Reservoir Pressure. Pwf = Flowing bottom hole pressure. Q  Pr - Pwf  Q = K (Pr - Pwf)  K = Q / (Pr - Pwf) Where K is a constant, known as PI Pwf Pr Pwf = Pr Pwf Pwf = 0 Q Qmax
  • 14. INFLOW PERFORMANCE INFLOW PERFORMANCE RELATIONSHIP FIG.1 : Actual Case For P I Pwf q It is basically a straight line or curve drawn in the two dimentional plane, where X axis is q ( Flow Rate ) and Y axis is Pwf ( Flowing Bottom Hole Pressure ).
  • 15. INFLOW PERFORMANCE INFLOW PERFORMANCE RELATIONSHIP : Q max for Straight P.I. >> Q max for IPR Pwf q It is basically a straight line or curve drawn in the two dimentional plane,where X axis is q ( Flow Rate ) and Y axis is Pwf ( Flowing Bottom Hole Pressure ). STRAIGHT P.I. AND IPR STRAIGHT P.I. Q max Q max IPR Pwf = Pr
  • 16. INFLOW PERFORMANCE IPR IN DIFFERENT CASES: P R E S S. P I G O R CUMM. PROD. P I Typical Performance For A Water Drive Field GOR PRESSURE * Active Water Drive : 1. Strongest drive ( Helps to exploit more than 35% of Initial oil in place ) . 2. However intensity differs in different water drive reservoirs. For e.g. Edge water drive is weaker than Bottom water drive.
  • 17. INFLOW PERFORMANCE * Solution Gas Drive : CUMM. PROD. Typical Performance For A Solution Gas Drive Field. RESV. PRESS GOR PI PI GOR RESV. PRESS. 1. Called as ‘Internal Gas Drive’ or ‘Depletion Drive’. 2. Least Effective Drive Mechanism (Exploits about 15% of Initial oil in place). 3. Reservoir Pressure influences the pattern of IPR. PI declines sharply.
  • 18. INFLOW PERFORMANCE * Gas Cap Expansion drive : 1. Also called as Segregation Drive. 2. IPR curve is somewhere in between the Solution Gas Drive & Water Drive. It is more effective than solution gas drive reservoir. (Exploits about 20-25% of Initial oil in place. Typical Performance For A Gas cap Expansion Drive reservoir. CUMM. PROD. RESV. PRESS. GOR PI GOR P.I RESV. PRESS.
  • 19. INFLOW PERFORMANCE * IPR-When Pr > Bubble Point Pressure : Combination Constant PI and Vogel Behaviour RATE. PRESS . 0 0 Pwf Pb q Qmax qb VOGEL BEHAVIOR CONSTANT PI Pr qv
  • 20. INFLOW PERFORMANCE * Change Of PI With Cumm. Recovery ( % Of Oil In Place ) With Time : IPRs for a Solution Gas Drive Reservoir with declining Reservoir pressure PRODUCING RATE , M3/D BOTTOM HOLE PRESS -Kg/Cm2 Np/N = 0.1% 2 % 4 % 6 % 8 % 10 % 12 % 14 % CUMM. REC., % OF ORIGINAL OIL IN PLACE
  • 21. INFLOW PERFORMANCE VOGEL’S WORK ON IPR : From general IPR equation i.e. J = qo /(Pr -Pwf )--------------- ( 1 ) When Pwf is zero , the qo becomes maximum and denoted as qmax. That is J = qmax / ( Pr- 0 ) or J = qmax / Pr----------------- ( 2 ) Contd.-----------
  • 22. INFLOW PERFORMANCE VOGEL’S WORK ON IPR : Dividing equation ( 1 ) by ( 2 ) J / J = qo /(Pr -Pwf ) * Pr / qmax or qo / qmax = ( Pr - Pwf ) / Pr or qo / qmax = ( Pr / Pr ) - ( Pwf / Pr ) or qo / qmax = 1 - ( Pwf / Pr ) since IPR curve below bubble point is not a straight line , he created a parabolic equation from the above. Contd.----------
  • 23. INFLOW PERFORMANCE VOGEL’S WORK ON IPR : He distributed {Pwf / Pr } in the following manner 20 % of {Pwf / Pr } & 80 % of {Pwf / Pr }² Therefore , the new equation is established as :- qo / qmax = 1 - 0.2 {Pwf / Pr } - 0.8 {Pwf / Pr }² He then plotted dimensionless IPRs in two dimensional plane , where X- axis represents qo / qmax and Y- axis represents Pwf / Pr Contd.------
  • 24. INFLOW PERFORMANCE VOGEL’S WORK ON IPR : The minimum and maximum values qo / qmax and Pwf / Pr in each case is 0 and 1.0. Inflow performance relationship for solution gas drive reservoirs (after Vogel). 0 0 0.20 0.40 0.60 0.80 1.00 1.00 0.80 0.60 0.40 0.20 Pwf/Pr qo / qmax
  • 25. INFLOW PERFORMANCE FETKOVICH IPR EQUATION : According to him, Oil well having reservoir pressure below bubble point pressure also behaves like gas well so the IPR equation being used for gas wells will also be applicable for oil wells. Therefore, the equation used for gas wells is also the same as that for oil wells having reservoir pressure below bubble point pressure, i.e. Qo = C ( Pr 2 - Pwf 2 ) n Contd.----
  • 26. INFLOW PERFORMANCE FETKOVICH IPR EQUATION : For determining C , at least one flow test data is required. Let one flow test data be Qo corresponding to the flowing bottom hole pressure Pwf Then , C = Qo /( Pr 2 - Pwf 2) n
  • 27. COMPARISON OF METHODS MULTIPHASE FLOW B O T T O M H O L E P R E S S S R E 0 20 40 60 80 100 120 140 160 180 2000 1600 1200 800 400 0 FLOW RATE, BOPD Straight P.I. Fetkovich Standing correction in vogel Vogel.
  • 28. OUTFLOW PERFORMANCE Well out flow performance depends upon many factors, viz.  Fluid characteristics  Well configuration  Conduit size  Wellhead back pressure  Fluid velocity  Pipe roughness
  • 29. OUTFLOW PERFORMANCE PREDICTION • Efforts are going on for many years to predict outflow performance for multiphase fluid ( oil-gas, oil-water-gas, or water-gas). • The flow correlations have been developed to from this work to predict the pressure at depth in a flowing vertical column of multiphase fluid . • The prediction with these correlations require extensive calculations with computer and are plotted into generalized pressure gradient curves.
  • 30. Liquid Rate P Operating Point IPR TIC Pwf QL Pr QL max 0 Multiphase flow (Vertical/Inclined), known as Outflow or Tubing Intake Curve (TIC) Vs. IPR, known as Inflow. Keeping GLR & THP constant
  • 31. Liquid Rate P Decreasing GLR Inflow Vs Outflow Curves IPR 0 Keeping THP Constant
  • 32. INTRODUCTION TO ARTIFICIAL LIFT PURPOSE OF ARTIFICIAL LIFT : Pf Ps To create a steady low pressure or reduced pressure in the well bore against the formation to allow the well fluid to come into the wellbore continuously for getting a steady stream of production to the surface end.
  • 33. INTRODUCTION TO ARTIFICIAL LIFT DEFINITION OF ARTIFICIAL LIFT When a self flowing oil well ceases to flow or is not able to deliver the required quantity to the surface , the additional energy is supplemented from surface either by mechanical means or by injecting compressed gas or oil .
  • 34. MODES OF ARTIFICIAL LIFT BY COMPRESSED GAS BY MECHANICAL MEANS
  • 35. Use of High Pressure Gas Lightens the Liquid Column Formation Pressure lifts the Well fluid
  • 36. COMPRESSED GAS 1) CONTINUOUS GAS LIFT 2) INTERMITTENT GAS LIFT 3) PLUNGER ASSISTED GAS LIFT 4) CHAMBER LIFT
  • 37. MECHANICAL MEANS 1) SUCKER ROD PUMP (SRP) 2) ELECTRICAL SUBMERSIBLE PUMP (ESP) 3) PROGRESSIVE CAVITY PUMP (PCP) 4) JET PUMP
  • 38. MOST COMMON METHODS OF ARTIFICIAL LIFT 1. GAS LIFT (GL) 2. SUCKER ROD PUMP (SRP) 3. ELECTRICAL SUBMERSSIBLE PUMP (ESP) 4. HYDRAULIC PUMP
  • 39. Produced Hydrocarbons Out Injection Gas In Side Pocket Mandrel with Gas Lift Valve Completion Fluid Side Pocket Mandrel with Gas Lift Valve Single Production Packer Side Pocket Mandrel with Gas Lift Valve GAS LIFT WELL WITH WIRE LINE RETRIEVABLE VALVE
  • 40. Gas-lift valve in operation WIRELINE RETRIEVABLE TYPE
  • 41. PC PT
  • 42.
  • 47.
  • 48.
  • 49.
  • 50. MOST IMPORTANT FACTORS FOR CHOICE OF LIFT MODES FOR VERY HIGH VOLUME OF PRODUCTION  GL, ESP or HP FOR VERY LOW VOLUME OF PRODUCTION  SRP or IGL FOR MODERATE VOLUME OF PRODUCTION  GL, ESP, HP or SRP FOR VERY DEEP WELL  HP
  • 51. TYPE OF LIFT REQUIRED IS INFLUENCED BY 1. WHETHER CONVENTIONAL OR MULTIPLE COMPLETIONS 2. PRODUCING LOCATION - ONSHORE, OFFSHORE, REMOTE LOCATIONS (IN ONSHORE / OFFSHORE) 3. WEATHER CONDITIONS 4. CORROSION 5. FLUID PARAMETERS 6. WELL DEPTH 7. WELL CONDITIONS & PARAMETERS 8. RESERVOIR 9. DESIRED PRODUCTION RATE 10. SERVICES AVAILABLE 11. ECONOMIC CONSIDERATIONS
  • 52. GASLIFT ADVANTAGES - I 1. EXCELLENT APPLICATION FOR OFFSHORE 2. VERY GOOD FOR WATER DRIVE, HIGH PI & HIGH GLR FIELDS /WELLS 3. HIGH VOLUME LIFT & FLEXIBLE IN CAPACITY 4. EASILY HANDLES SANDS AND SOLIDS 5. MINOR PROBLEM IN DEVIATED WELLS
  • 53. GASLIFT ADVANTAGES - II 6. EASY TO RECORD D/H PRESSURE & TEMP. 7. CENTRALLY GL SYSTEM CAN BE ADOPTED 8. SUB-SURFACE EQUIPMENT ARE RELATIVELY INEXPENSIVE. 9. IT HAS LOW PROFILE, HENCE IT HAS ADVANTAGE IN URBAN AND OFFSHORE AREAS 10. SUB-SURFACE EQUIPMENT CAN BE ECONOMICALLY SERVICABLE WITH WIRELINE UNIT.
  • 54. GASLIFT DIS-ADVANTAGES - I 1. CONSTANTLY IMPOSES RELATIVELY HIGH BACK PRESSURE, WHICH RESTRICT PRODUCTION 2. HIGH ENERGY OPERATING COST 3. LARGE CAPEX & OPEX – COMPRESSOR & HIGH PRESSURE GAS INJECTION LINES 4. INSTALLATION OF COMPRESSOR PRESENTS SPACE & WEIGHT PROBLEMS IN OFFSHORE
  • 55. GASLIFT DIS-ADVANTAGES - II 5. ADEQUATE GAS SUPPLY IS NEEDED 6. DIFFICULT TO LIFT EMULSIONS &VISCOUS CRUDES 7. GAS FREEZING & HYDRATE PROBLEMS MAY OCCUR ON SURFACE INJECTION LINES 8. CASING MUST WITHSTAND HIGH GAS INJECTION PRESSURE
  • 56. GASLIFT DIS-ADVANTAGES - III 9. SAFETY PROBLEMS WITH HIGH PRESSURE INJECTION GAS 10. INTERMITTENT G/L IS INEFFICIENT
  • 57. SUCKER ROD PUMPING ADVANTAGES 1. RELATIVELY SIMPLE SYSTEM TO DESIGN 2. EASY FOR FIELD PEOPLE TO UNDERSTAND & OPERATE 3. IT CAN PUMP OFF A WELL TO ALMOST ZERO FLOWING BOTTOM HOLE PRESSURE 4. CAN LIFT VISCOUS CRUDE OILS 5. GOOD FOR LOW TO MEDIUM RATE WELLS
  • 58. SUCKER ROD PUMPING DIS-ADVANTAGES - I 1. CROOKED HOLES LEADS TO EXCESSIVE ROD AND TUBING FRICTIONAL WEAR PROBLEM 2. SAND & SOLID CAN DAMAGE PUMP 3. GASSY WELLS IS USUALLY HAVING LOW VOLUMETRIC EFFICIENCY 4. DEPTH LIMITATION MAINLY DUE TO LIMITED ROD STRENGTH & EXCESSIVE STRETCH
  • 59. SUCKER ROD PUMPING DIS-ADVANTAGES - II 5. NOT SUITABLE IN DENSELY POPULATED CITY OR PLATFORM WITH LIMITED DECK AREA 6. PARAFFIN PRESENTS PROBLEM
  • 60. ESP ADVANTAGES 1. VERY GOOD FOR EXTREMELY HIGH VOLUME LIFT 2. CAN BE EASILY ACCOMODATED IN URBAN AREA 3. SIMPLE TO OPERATE 4. APPLICATION IN BOTH ONSHORE & OFFSHORE
  • 61. ESP DIS-ADVANTAGES - I 1. CABLE CAUSES PROBLEM – CABLE DETERIORATE IN HIGH TEMPERATURE 2. DEPTH LIMITATION DUE TO CABLE COST AND OTHER PROBLEMS 3. GAS AND SOLID PRODUCTIONS ARE TROUBLE SOME 4. PRODUCTION RATE FLEXIBILITY IS LIMITED
  • 62. HYDRAULIC PUMP ADVANTAGES - I 1. CROOKED HOLE POSES NO PROBLEM 2. SAND & SOLID PRODUCTION PRESENT MINIMUM PROBLEM USING HARDENED NOZZLE AND THROAT 3. VISCOUS CRUDE CAN BE HANDLED EASILY
  • 63. HYDRAULIC PUMP ADVANTAGES - II 4. PRODUCTION CAN BE VARIED TO A GREAT EXTENT BY CHANGING POWER FLUID RATE 5. FREE PUMP DESIGN IS AN ATTRACTIVE PROPOSITION 6. IT CAN BE ACCOMODATED IN URBAN LOCATIONS 7. IT CAN PUMPA WELL DOWN TO FAIRLY LOW BOTTOM HOLE PRESSURE
  • 64. HYDRAULIC PUMP DIS-ADVANTAGES - I 1. POWER FLUID CLEANING IS A PROBLEM 2. POSITIVE DISPLACEMENT TYPE HAS SHORTER LIFE THAN SRP & ESP 3. JETPUMP REQUIRES MINIMUM 500 PSI PRESSURE AT 5000 FT & 1000 PSI AT 10000 FT 4. USUALLY SUSEPTIBLE TO GAS INTERFERENCE
  • 65. HYDRAULIC PUMP DIS-ADVANTAGES - II 5. NOT EASY FOR FIELD PERSONNEL TO TROUBLE SHOOT 6. SAFETY PROBLEM FOR HIGH PRESSURE POWER FLUID 7. JETPUMP IS VERY LOW ENERGY EFFICIENT PUMP
  • 66. PROGRESSIVE CAVITY PUMP ADVANTAGES 1. SUITABLE FOR HANDLING SOLID & VISCOUS FLUID 2. NO VALVE AT SUCTION OR DELIVERY END TO STICK, CLOG OR WEAR OUT 3. GOOD FOR LOW TO MODERATE PRODUCTION 4. PCP COUPLED WITH ELECTRIC SUBMERCIBLE MOTOR IS BETTER THAN SUCKER ROD DRIVEN PCP
  • 67. PROGRESSIVE CAVITY PUMP DIS-ADVANTAGES 1. IT DOES NOT TOLERATE HEAT – IT SOFTENS STATOR ELASTOMER 2. THOUGH GAS PRESENTS NO GAS LOCK PROBLEM BUT GAS MUST BE SEPARATED TO INCREASE EFFICIENCY OTHERWISE PUMP WILL GET OVERHEATED 3. DEPTH LIMITATIONS
  • 68. ARTIFICAL LIFT SCENARIO WORLD ONGC Total oil wells - 846765 3190 Self flow wells - 55981 633 Art. Lift wells - 790784 2557 % of Art. Lift wells- 93.7% 80.0%
  • 69. BREAK-UP AMONG ARTIFICIAL LIFT WELLS WORLD ONGC Wells % of total Wells % of Total A/L Wells A/L Wells SRP - 652706 82.5% 1206 47% G/L - 67047 8.5% 1301 50.8 ESP - 39195 4.96% 19 0.74 Hydraulic - 4472 0.05% 2 - PCP - 27223 3.44% 31 1.21