Strategies and Considerations in Developing Eco-friendly Materials for 3D Printing
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![Strategies
and
Considera@ons
in
Developing
[©co
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New
Materials
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1
Inside
3D
Prin@ng
10/23/14
Carlton
Washburn
Director
of
Business
Intelligence](https://image.slidesharecdn.com/inside3dpcarltonwashburn-141031105549-conversion-gate01/85/inside3dprintingsantaclaracarltonwashburn-1-320.jpg?cb=1675818896)
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Strategies and Considerations in Developing Eco-friendly Materials for 3D Printing
- 1. Strategies and Considera@ons in Developing [©co 2m01p4a Bnrye wnaerm Seci]e –nc New Materials for 3D Prin@ng [ed, aIntce.] 1 Inside 3D Prin@ng 10/23/14 Carlton Washburn Director of Business Intelligence
- 2. Inside 3D Prin@ng – 10/23/14 2 Transforming ideas into integrated solu@ons INVENT MANUFACTURE INTEGRATE Core competency and excep@onal exper@se in materials science related to advanced polymeric materials and their process integra@on
- 3. Inside 3D Prin@ng – 10/23/14 3 • 33 years ago, in 1981… – MTV was launched – Xerox introduced the computer mouse – IBM released the first PC • Model 5150 with a 4.77-‐MHz Intel 8088 processor • Base price of $1,565 (> $4,000 today) • Used MS-‐DOS, released by Microsoa – L2 was released by Brewer Science
- 4. At around the same @me… Inside 3D Prin@ng – 10/23/14 4 Bourell, D. L., et al. "A brief history of addi@ve manufacturing and the 2009 roadmap for addi@ve manufacturing: looking back and looking ahead." US-‐Turkey Workshop on Rapid Technologies. 2009. Herbert, 3M, 1979 Photopolymer Kodama, Nagoya, 1981 Photopolymer Householder, patent 1981 Concrete
- 5. Inside 3D Prin@ng – 10/23/14 5 Over 30 years of innova@on 3D Prin4ng 1980s 1990s 2000s 2010s Materials
- 6. Inside 3D Prin@ng – 10/23/14 6 All ini@al materials were commercially available O N2 light H2O O OH + N2 Base insoluble sensitizer Base soluble photoproduct
- 7. 1980s Inside 3D Prin@ng – 10/23/14 7 Over 30 years of innova@on 3D Prin4ng Materials 1990s 2000s 2010s
- 8. Inside 3D Prin@ng – 10/23/14 8 Material model Off the shelf Adapt Time Value
- 9. Determine specifica@ons Inside 3D Prin@ng – 10/23/14 9 How do you adapt a material? Find suitable materials Test Develop Commercialize
- 10. Inside 3D Prin@ng – 10/23/14 10 Which comes first, materials, processes, or tools? Work Breakdown Structure Timeline Jan Feb Mar Apr May Jun Jul 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1.0 Project planning 1.1 Determine scope statement 1.2 Select team 1.3 Plan activites 2.0 Specifications 3.0 Prototype 3.1 Review design Build prototype Test A Test B Test C 4.0 Select suppliers 5.0 Verify tool design 6.0 Qualifcation testing 7.0 Redesign contingency 8.0 Commercialization
- 11. Inside 3D Prin@ng – 10/23/14 11 Where are we today?
- 12. Inside 3D Prin@ng – 10/23/14 12 Processes Process Polymers Metals Other Vat Photopolymeriza@on (SLA) ✓ Material Extrusion (FDM) ✓ Material Jemng ✓ Binder Jemng ✓ ✓ ✓ Powder Bed Fusion ✓ ✓ Sheet Lamina@on ✓ ✓ Directed Energy Deposi@on ✓ ASTM, Comminee F42 on Addi@ve Manufacturing Technologies, West Conshohocken, Pa., 2009.
- 13. Inside 3D Prin@ng – 10/23/14 13 Material extrusion Material Key Characteris@cs ABS-‐M30, Versa@le, touch ABSplus ABS-‐ESD7 Electrosta@c discharge resistant ABS-‐M30i Biocompa@ble ABSi Translucent PC Strong (tension) PC-‐ABS Strong (impact) PC-‐ISO Biocompa@ble ULTEM 9085 Mechanically well-‐rounded, FST cer@fica@on PPSF Resistant, both thermal and chemical Nylon 12 Strong (high fa@gue resistance) PLA Color selec@on, defini@on, plant-‐based
- 14. Inside 3D Prin@ng – 10/23/14 14 SLA and SLS Stereolithography SLA Materials Laser Sintering SLS Materials 1 Accura® 25 CastForm™ PS 2 Accura® 48HTR DuraForm® EX Black 3 Accura® 55 DuraForm® EX Natural 4 Accura® 60 DuraForm® Flex 5 Accura® ABS Black (SL 7820) DuraForm® FR 100 6 Accura® ABS White (SL 7810) DuraForm® GF 7 Accura® Amethyst™ DuraForm® HST Composite 8 Accura® Bluestone™ DuraForm® PA 9 Accura® CastPro™ DuraForm® ProX™ 10 Accura® CastPro™ Free (SL7800) 11 Accura® CeraMAX™ Composite 12 Accura® ClearVue™ 13 Accura® ClearVue™ Free (SL 7870) 14 Accura® e-‐Stone™ 15 Accura® PEAK™ 16 Accura® Sapphire 17 Accura® SL 7840 18 Accura® Xtreme™ 19 Accura® Xtreme™ White 200
- 15. 1980s Inside 3D Prin@ng – 10/23/14 15 Over 30 years of innova@on 3D Prin4ng Materials 1990s 2000s 2010s
- 16. Choice Inside 3D Prin@ng – 10/23/14 16 Material model Off the shelf Adapt Time Value Immediate Months Defined
- 17. Inside 3D Prin@ng – 10/23/14 17 Adap@ng a material Used by permission from taulman 3D
- 18. Inside 3D Prin@ng – 10/23/14 18 How was it done? Adap@ng Nylon Time Value 18 Months Choice • 4 full-‐@me testers • 4 specialists • 9 months for capability • Learning cycles
- 19. Inside 3D Prin@ng – 10/23/14 19 3D printed microbanery Sun, K., Wei, T.-‐S., Ahn, B. Y., Seo, J. Y., Dillon, S. J. and Lewis, J. A. (2013), 3D Prin@ng of Interdigitated Li-‐Ion Microbanery Architectures. Adv. Mater., 25: 4539–4543.
- 20. 1980s Inside 3D Prin@ng – 10/23/14 20 Over 30 years of innova@on 3D Prin4ng Materials 1990s 2000s 2010s
- 21. Individualiza@on Choice Inside 3D Prin@ng – 10/23/14 21 Material model Off the shelf Adapt Custom Time Value Immediate Months Months to Years Defined
- 22. Inside 3D Prin@ng – 10/23/14 22 We appear to be at a crossroad
- 23. Inside 3D Prin@ng – 10/23/14 23 Market fulcrum Ver@cal Integra@on Outside Services Cost focus Lower risk Independence
- 24. Inside 3D Prin@ng – 10/23/14 24 What needs to happen next for 3D prin@ng materials?
- 25. Inside 3D Prin@ng – 10/23/14 25 Avoid locked tools and processes. It’s a pathway that narrows op@ons for innova@on.
- 26. Individualiza@on Choice Inside 3D Prin@ng – 10/23/14 26 Material model Off the shelf Adapt Custom Time Value Immediate Months Months to Years Defined
- 27. How is a custom material developed? Inside 3D Prin@ng – 10/23/14 27 Plan project Determine material specifica@ons Test Determine tool & process Feedback Develop Commercialize Test specifica@ons
- 28. Materials Inside 3D Prin@ng – 10/23/14 28 Roadmap example Tools Processes
- 29. Inside 3D Prin@ng – 10/23/14 29 One op@on
- 30. Inside 3D Prin@ng – 10/23/14 30 Market fulcrum Ver@cal Integra@on Outside Services Innova@on Cost focus Individualiza@on Lower risk Independence Speed
- 31. Inside 3D Prin@ng – 10/23/14 31 Over 50+ years of innova@on 3D Prin4ng 2010s Materials 2020s 2030s
- 32. Inside 3D Prin@ng – 10/23/14 32 Thank you!