Overview of Rustx Products and how they solve problems for your business in preventing and eliminating rust

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NOW AVAILABLE AND MADE
IN USA!
USA, India – 3 Units, Italy, France,
Thailand – Manufacturing and exports
to 25 countries globally

2. About Us
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RDM RustX USA
12 Years old in USA
More than 500 customers
nationwide
All in house manufacturing of
products
RustX HI Tech International – Largest
and oldest manufacturer of Polymers
inPunjab India
8 Group Companies in India
Existence since 1983
Tecnoprimaf RustX Italy
Bucher RustX France
Tech Store RustX Thailand
Mercamer RustX Finland

3.  RDM RustX USA – 60,000 sq ft
 Manufactures VCI packaging rolls,
bags, sheets and custom printing
available
 Slits VCI papers into rolls and
sheets
 Holds stocks of various oil grades
 800 employees globally
 10000+ customers globally
 30+ Oem’s
 20+ customers in steel mills
 Patents and trademarks in various
product technologies
 Reach, ROHS approved
 Presence in 25 countries globally
RDM RUSTX LA,
USA

4. Global Sites
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North India Plant 150,000 sq ft – 30 year old facility
Delhi Plant 50,000 sq ft, 3 years old Mumbai Plant 65,000 sq ft – 8 years old
Corporate Office Space – Upcoming by Nov 2014

5.  Jaz Manak
 Chairman – RDM RustX USA
 Sid Sareen –Director Technical
 Honors degree holder in Polymer and Chemical Engineering Australia, EE – Harvard - USA
 Mukul Sareen – Director Business Development
 C.Knoop, Australia – Technical Assistance and Chemical Suppliers
Promoters
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6. Our Values
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Integrity Flexibility
Respect Innovation

7. VCI Packaging
Leadership in VCI Innovation
Industrial Lubricants – Complete
range of Industrials Oils
Product
Divisions

8. Clients

9. Steel Mills
POSCO

10. Claas Renault–Supplying for
packaging and vendors for
over 10 Years
Tractors
New Holland – Spare
parts, exports of CBU,
SKD, CKD
Mahindra – 25,000 tractors
per month
SONALIKA - Spare parts,
CBU, SKD, CKD, Lubricants
and Washing Medias
Messey Ferguson–
Simpsons – Packaging for
engines and parts
Same Deutz– Complete
Packaging Solutions

11. Trucks
Volvo – Supplier for parts, engines, bodies
and sole vendor in many units across India
Eicher – Supplier to all major vendors
for rustxoils, packaging and lubricants
Mahindra Navistar – Suppliers to parts
manufacturers for exports from India to USA
TATA – suppliers to various divisions
making parts, vendors and for exports

12. Bikes
Suzuki – All CKD and SKD exports packed
and supervised
Yamaha – All CKD and SKD exports
packed and supervised
Bajaj– All vendors apply
RustX oils before
despatch
Honda– All CKD and
SKD exports packed
and supervised
Ducati– All parts
packed in India are
exported to Italy in
RustX

13.  Volvo Eicher Power Train= 100% Share
 Suzuki Maruti Cars = 100% Share
 Caterpillar Aus, India and others = 100% Share
 Honda MSI = 100% Share
 Suzuki Motorcycle = 100% Share
 CLAAS Renault I Ltd. = 100% Share
 Yamaha I Ltd = 100% Share
 New Holland I Ltd = 100% Share
 Mahindra & Mahindra = 100% Share
 Mahindra Navistar Project = 100% Share
 Volvo E Commercial = 100 % Share
 International Tractors Ltd = 100% Share
 Tata Auto Components I Ltd. = 100% of TACO Vendors
 Ashok Leyland
Business
Share with
OEM’S

14. AQUAFLUSH
VCI Anti Corrosion products
& Industrial Lubricants
Automotive Lubricants
Industrial Cleaning Agents
Moisture Control Desiccants
Brands

15. Rust-X provides a TOTAL solution
VS
Multiple Suppliers causing Incompatibility
Solutions
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Metalworking Washing
Aquaflush
Rust Prevention VCI Packaging
Industrial
Lubricants
RP Oils
Aerosols
Plastics, Papers etc
Desiccants
Rust Removal
Neutrasafe
Neutralizer

16. Packaging in VCI
VCI Works By
 Evaporation & De-activation of
moisture
 Multi-molecuar film onto the metal
 Altering the pH
 Passivating the electron flow
Proprietary VCI
Technology
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Fe2O3 Fe3O4 Fe Fe Fe Fe Fe
SMP Technology
Speedy Moisture Passivation
 30 second formula vs 12 hours of
competition to make pH of packaging
alkaline (live test available)

17.  The Myth
 VCI works like a sponge to absorb moisture
 VCI is harmful to environment
 VCI is carcinogenic
 Truth
 VCI reacts with moisture to form a bond that is non reactive with Iron
 RustX products are Reach approved and ROHS compliant
 RustX products are recyclable
Lets squash
the MYTH

18. Trademark and
Patents
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19. Papers Plastics VCI Emitters
ROHS
Compliant
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20. ECO
RUSTX
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 Reach approved VCI products
 Ecologically and biologically
friendly corrosion prevention
chemicals
 Non carcinogenic chemicals
 Easy disposal
 Minimal consumption

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Equipment
3 Layers vs 1 Layer Plant

22. 1 Layer
Plant
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 Conventional Plant
 Single Layer Structure
Less Tacky film due to lower
impregnation of tacky
additives
Lower VCI Dosage
Lower Elongation due to
lesser take up
Lower production capcity
Higher Water Vapour
Emission Rates
Higher Oxygen
Transmission Rates
Higher blow holes and
puncture points

23.  Co Ex Plant
 Outer Layer
High quantity of strengthening
polymers
High corona treatment for better
printing adhesion
Middle Layer
High moisture and oxygen
barrier polymers that also give
better strength and elongation
VCI Additives for appropriate
bleeding to the inner layer
Inner Layer
VCI Additives in high proportion
High tacky additives
Co Ex Plant
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24.  Construction of Tuff Film
 Outer layer – Moisture
Resistant film with
printable surface
 Middle layer – High
Density Barrier H20 &
O2
 Inner Layer – VCI Film
 More VCI concentrated
on the inside and can
only MIGRATE
towards the wrapped
component
CoEx vs
1 Layer Film
Layer1
Layer2-Barrier
Layer3
 Adhesive is non
controlled and
bleeds more on
one side
 VCI film is
single Layered
 VCI can migrate
to both the
sides as there is
no High Density
barrier
1- Layer filmCo Ex film

25. Pores
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1 Layer cast film has higher permeability of
moisture and oxygen compared
to a CO Extruded film
1 layer Co-EX Films

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Complete Knock Down (CKD)
Semi Knock Down (SKD)
Complete Build Unit (CBU)
Engine Packaging Solutions

27. All CKD, SKD, CBU
packed by RustX
Oils, VCI Packaging,
Desiccants , Emitters
CKD Packaging
at Suzuki

28. Heavy Equipment engines in RustX VCI, Oils and Desiccants and Emitters
Engines
VCI SMP Action starts within 1-5 minutes V/S 12 Hours of nearest competitors of placing the engine on pallet
(2400% improvement).
Neutralizes the shop floor humidity stuck in the packaging very quick
Can be checked using Red Litmus Solution

29. Long Block Dry
Packing
Step 1 Step 2 (Wrap with VCI non Woven sheet) Step 3
Step 4 (Place in VCI Pallet Bag) Step 5
5 years
Corrosion
Prevention
Dry
Packaging
Elimination
of oiling and
washing
process
before
painting
No Oil yet
excellent
protection
Step 8 ( Raincoat Bag) Global Team
Step 6 ( Desiccants + Emitter Combo)
Step 7 ( Heat Sealing)

30.  Aluminum Foil Packaging for
Heavy machines
 Spray RP Oil on the non
painted parts
 Add Desiccants and Emitters
 Heat Sealing
 Vacuuming
Aluminum
Barrier Film
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 Only manufacturers in
the world to provide
Aluminum Foil with VCI
in the inner layer
 No extra VCI film or
papers required before
using Aluminum Film
 Saves at least 30% cost
and time.

31. Shrink
Packaging
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 Shrink Packaging for Heavy
machines and equipment's
 Spray RP Oil on the non
painted parts
 Add Desiccants and Emitters
 Heat Shrinking
 No Vacuuming Required
 Only manufacturers in
the world to provide 3
Layer shrink with outer
white and inner blue with
VCI
 No extra VCI film or
papers required before
using Aluminum Film
 Saves at least 30% cost
and time.

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Castings
Forgings
Sheet Metal Parts

33.  Process
 Place VCI Bag in pallet
 Place support separators of
Styrofoam, wood or corrugation
covered with plastic
 Place components after oiling
with RustX VCI Oil
 Heat seal the bag
 Advantages
 No individual packing of big
parts
 Dry to touch oils , so no
cleaning required before
assembly
 Engine oil compatible rust
prevention products – No
contamination
 Saves time of packaging and
un-packaging
Forgings / Castings
Master
Packaging
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34.  Forgings and castings
packed in VCI Paper or VCI
Plastics
 Placed in VCI Master bags
 Place desiccants and
emitters in pallet
 Heat the Master VCI bag
Other
Packaging's
 Provides long term corrosion prevention of upto 5 years
 For parts requiring custom packaging, custom vci bags
with or without zip available

35.  Observe the rust being removed and extracted into the liquid by the
 Changing colour of the liquid from transparent to yellowish brown
 5-15 minutes required to convert complete corrosion
Rust Remover
used on
Castings

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Steel Mills
Coil Packaging Automated
Coil Packaging Manual
Sheet Packaging Manual
Steel Rods Packaging

37. Automated Coil
Packing using
VCI Stretch
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38. 1. Cross Linked Polymers for Higher Tensile Strength
Advantages of
RUSTX Films
2. Highly tacky stretch films for higher adhesion
Fe
4.) Co – Extrusion Film for better elongation and
strength
Layer 1
Layer 2 - Barrier
Layer 3
3. Patented SMP VCI Technology for upto 5 years
protection

39. Demonstrable Proprietary
technology provides higher strength
in low gauge films
 Type of Polymers used distinguish a film
 Cross Linking increase functional strength
 A film made on a Co Ex plant is 30% stronger than
made on 1 layer plant or cast line
 Better polymers with lower MFI are used to
strengthen a film
 VCI additive in the inner film maintain a ph of 8-9
inside the packaging
 Tackiness on both outer and inner enable better
adhesion of the film layers
 High elongation up to 900% results in lesser
tearing at the edges.
Specialty of
RustX Films

40.  RustX Power Stretch Film 2.7 mil thick is a solution for improvement in steel mills
 High adhesive strength so the whole coil skin packed and sealed and no moisture can
enter packaging unlike many competitive products
 Corrosion prevention chemicals added to prevent oxidation upto 5 years storage
 Excellent elongation and cocooning effect and the film doesn’t tear from edges
 Special cross linked polymers put in the middle layer of film for special strength on
edges.
 600% - 900% elongation in the film
Bet on RUSTX for development of Thinner Gauge Films and Continuous
Technical Improvement.
Why Power
Stretch Film
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41. Multi Colour
Printing
 RustX films can be printed to upto 6 colours on roto gravuere machines
 All printing is done free of cost
 I.E. make your brand visible to many people

42. Coil Manual
Packing
 Coil Packing using VCI 3 Layer Lay flat film
 8 mil film with outer layer as blue and inner layer
white
 Elongation rated 900%, tensile strength 150% more
than conventional films because of good cross linking
 Higher puncture resistance and lesser tearing on the
edges by at least 50%
 No requirement of multiple films

43.  Manual packaging of sheets using
VCI Tuffpaulin
 Tougher films so no multiple films
required
 VCI present on the inner layer and
hence no extra VCI sheet required
Manual
Packing
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44.  Moisture during transportation –
100% RH with Temp of 45 - 48 C
 Breathing of the Packaging –
Changes in Temperature & Volume
of Air
 Removal Of Oil from the surface by
absorption
 Absorption of Humidity or water
retention by Interleaving Paper
 Rainfall during transportation
 Improper Storage Conditions
Causes of
Rust
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45.  Snow causing seepage of water inside
the coils
 Poor tacky adhesives can lead to gaps
 Poor VCI is a major cause of non neutral
environment in packaging
 Rain Water, water at ports or sea can
seep through the edge of protectors
Only a good quality tacky
stretch can result in tightly
wrapped coil
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Causes of
Rust

46.  Poor Stretch wrapping causing moisture to go inside
packaging
Causes of
Rust
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Navy and Army

48.  VCI Shrink Packaging with outer white and inner VCI Shrink
Aircraft and
Marine
Preservation

49.  VCI Zipper pouches in LDPE and Aluminum Bags
 Ammunition without VCI protection
Ammunition
Packaging

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Cutting Oils
Rust Preventive Coolant Additives
Lubricants
Chemicals

51.  Water based cutting oil 5% in concentration to be used in CNC/VMC/HMC
Machines
 6-12 months tank life
 Biocides present for good bacteria to eat bad bacteria to keep tank foul free
 Rust Preventives added for upto 7-15 days corrosion prevention after
machining
 More lubricity (oil viscosity 50cst) for better surface finish
 Low cost per gallon and cost per component
Cutting Oil

52.  Water based washing
 3% conc in water
 Millipore values less than 2
 Heating may or may not be
required
 No corrosion for upto 5 days
after washing
 Non flammable
 Biologically friendly
Aquaflush

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54. Batch
Cleaning

55. RPA4500

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57.  Neutrasafe
 Neutral rust remover
 Non Acidic
 Safe for eco and bio
 Patented product
 Converts rust to metal in 5-10
minutes
 No mechanical action required
Rust
Removers

58.  Observe the rust being removed and extracted into the liquid by the
 Changing colour of the liquid from transparent to yellowish brown
 5-15 minutes required to convert complete corrosion
Rust Remover
used on
Castings