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15 March 2015 1
15 March 2015 2
Coal based thermal power
plant works on the principal
of Modified Rankine Cycle.
The Rankine cycle is a
model that is used to predict
the performance of steam
engines. The Rankine cycle
is an idealised
thermodynamic cycle of a
heat engine that converts
heat into mechanical work.
15 March 2015 3
 Coal handling plant
 Economiser
 Air Pre heater
 Re heater
 Steam turbines
 Condenser
 Boiler
 Cooling tower
 Ash handling
 Generator
15 March 2015 4
: In coal-fired power stations, the raw feed
coal from the coal storage area is first crushed into small pieces and then
conveyed to the coal feed hoppers at the boilers.
: they are used in order to remove the excess moisture from coal
mainly wetted during transport.
 : coal which is brought may contain iron
particles. The iron particles may include bolts, nuts wire fish plates etc.
so these are unwanted and so are removed with the help of magnetic
separators.
15 March 2015 5
These are detect the presence of any ferrous and non-ferrous
metal in the coal and sends a signal to a relay which closes to seize the
movement of belt until the metal is removed. It basically consists of a
transmitter and a receiver
To SSTPS from gudla
via a single railway
track
Wagon
tippler
hoppers
Crusher
house
bunkers
Raw coal
feeders
Coal mills
(pulverization)
Boiler furnace ( tangential firing
of pulverized coal)
 Boiler is a combustion chamber
where water is heated at such
a temperature to achieve high
pressure steam .
 1) fire tube boiler
 2) water tube boiler
15 March 2015 7
 Flue gases coming out of the boiler carry lot of heat. An
economizer extracts a part of this heat from flue gases and uses it
for heating feed water. This use of economizer results in saving
coal consumption and higher boiler efficiency
15 March 2015 8
The heat carried out with the flue
gases coming out of economiser are further utilized
for preheating the air before supplying to the
combustion chamber. It is a necessary equipment for
supply of hot air for drying the coal in pulverized fuel
systems to facilitate grinding and satisfactory
combustion of fuel in the furnace
 Power plant furnaces may have a re-heater
section containing tubes heated by hot flue gases
outside the tubes. Exhaust steam from the high
pressure turbine is rerouted to go inside the re-heater
tubes to pickup more energy to go drive intermediate
or lower pressure turbines.
15 March 2015 9
 A steam turbine is a device that extracts thermal energy from
pressurized steam and uses it to do mechanical work on a rotating
output shaft . Because the turbine generates rotary motion, it is
particularly suited to be used to drive an electrical generator.
15 March 2015 10
HPT IPT LPT
RH
Steam
Steam
Shaft
Super
Heater
Condenser
GeneratorHPT IPT LPT
Generator or Alternator is the electrical end of a turbo-generator
set. It is generally known as the piece of equipment that converts
the mechanical energy of turbine into electricity. The generation
of electricity is based on the principle of electromagnetic
induction. Generally three phase synchronous generator is used
15 March 2015 11
15 March 2015 12
15 March 2015 13
 The disposal of ash from a large capacity power station is of same
importance as ash is produced in large quantities. Ash handling
is a major problem.
While barrows are used for this. The ash is
collected directly through the ash outlet door from the boiler
into the container from manually.
Mechanical equipment is used for ash
disposal, mainly bucket elevator, belt conveyer. Ash generated is
20% in the form of bottom ash and next 80% through flue gases,
so called Fly ash and collected in ESP.
The dust particles are ionized and
attracted by charged electrodes. The electrodes are maintained at
60KV.Hammering is done to the plates so that fly ash comes
down and collect at the bottom.
15 March 2015 14
15 March 2015 15
They can respond to rapidly changing loads
without difficulty
A portion of the steam generated can be used as a
process steam in different industries
Steam engines and turbines can work under 25 %
of overload continuously
Fuel used is cheaper
Cheaper in production cost in comparison with
that of diesel power stations
15 March 2015 16
 Maintenance and operating costs are high
 Long time required for erection and putting
into action
 A large quantity of water is required
 Great difficulty experienced in coal handling
 Presence of troubles due to smoke and heat in the
plant
 Unavailability of good quality coal
 Maximum of heat energy lost
 Problem of ash removing
15 March 2015 17
15 March 2015 18

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Super thermal power plant,suratgarh

  • 3. Coal based thermal power plant works on the principal of Modified Rankine Cycle. The Rankine cycle is a model that is used to predict the performance of steam engines. The Rankine cycle is an idealised thermodynamic cycle of a heat engine that converts heat into mechanical work. 15 March 2015 3
  • 4.  Coal handling plant  Economiser  Air Pre heater  Re heater  Steam turbines  Condenser  Boiler  Cooling tower  Ash handling  Generator 15 March 2015 4
  • 5. : In coal-fired power stations, the raw feed coal from the coal storage area is first crushed into small pieces and then conveyed to the coal feed hoppers at the boilers. : they are used in order to remove the excess moisture from coal mainly wetted during transport.  : coal which is brought may contain iron particles. The iron particles may include bolts, nuts wire fish plates etc. so these are unwanted and so are removed with the help of magnetic separators. 15 March 2015 5 These are detect the presence of any ferrous and non-ferrous metal in the coal and sends a signal to a relay which closes to seize the movement of belt until the metal is removed. It basically consists of a transmitter and a receiver
  • 6. To SSTPS from gudla via a single railway track Wagon tippler hoppers Crusher house bunkers Raw coal feeders Coal mills (pulverization) Boiler furnace ( tangential firing of pulverized coal)
  • 7.  Boiler is a combustion chamber where water is heated at such a temperature to achieve high pressure steam .  1) fire tube boiler  2) water tube boiler 15 March 2015 7
  • 8.  Flue gases coming out of the boiler carry lot of heat. An economizer extracts a part of this heat from flue gases and uses it for heating feed water. This use of economizer results in saving coal consumption and higher boiler efficiency 15 March 2015 8
  • 9. The heat carried out with the flue gases coming out of economiser are further utilized for preheating the air before supplying to the combustion chamber. It is a necessary equipment for supply of hot air for drying the coal in pulverized fuel systems to facilitate grinding and satisfactory combustion of fuel in the furnace  Power plant furnaces may have a re-heater section containing tubes heated by hot flue gases outside the tubes. Exhaust steam from the high pressure turbine is rerouted to go inside the re-heater tubes to pickup more energy to go drive intermediate or lower pressure turbines. 15 March 2015 9
  • 10.  A steam turbine is a device that extracts thermal energy from pressurized steam and uses it to do mechanical work on a rotating output shaft . Because the turbine generates rotary motion, it is particularly suited to be used to drive an electrical generator. 15 March 2015 10 HPT IPT LPT RH Steam Steam Shaft Super Heater Condenser GeneratorHPT IPT LPT
  • 11. Generator or Alternator is the electrical end of a turbo-generator set. It is generally known as the piece of equipment that converts the mechanical energy of turbine into electricity. The generation of electricity is based on the principle of electromagnetic induction. Generally three phase synchronous generator is used 15 March 2015 11
  • 14.  The disposal of ash from a large capacity power station is of same importance as ash is produced in large quantities. Ash handling is a major problem. While barrows are used for this. The ash is collected directly through the ash outlet door from the boiler into the container from manually. Mechanical equipment is used for ash disposal, mainly bucket elevator, belt conveyer. Ash generated is 20% in the form of bottom ash and next 80% through flue gases, so called Fly ash and collected in ESP. The dust particles are ionized and attracted by charged electrodes. The electrodes are maintained at 60KV.Hammering is done to the plates so that fly ash comes down and collect at the bottom. 15 March 2015 14
  • 16. They can respond to rapidly changing loads without difficulty A portion of the steam generated can be used as a process steam in different industries Steam engines and turbines can work under 25 % of overload continuously Fuel used is cheaper Cheaper in production cost in comparison with that of diesel power stations 15 March 2015 16
  • 17.  Maintenance and operating costs are high  Long time required for erection and putting into action  A large quantity of water is required  Great difficulty experienced in coal handling  Presence of troubles due to smoke and heat in the plant  Unavailability of good quality coal  Maximum of heat energy lost  Problem of ash removing 15 March 2015 17