Manufacturers is out of business or parts no more in production due to discontinued product portfolio. But KSB can still support you with the ideal solution: Reverse Engineering at KSB means spare parts can be quickly reproduced. This enables the continued operation of existing pump and eliminates the need for expensive replacement with new pump. KSB’s Reverse Engineering Service is committed to providing comprehensive support and assistance to customers in difficult situation. We offer optimization of developed parts with upgrade superior materials and regenerating missing details of worn-out parts for improved Service life. Customer’s Benefit  Replacements for original parts that are no longer available from OEM  Reduced delivery times  Longer service life with higher-grade materials or KSB’s special materials

1. Technology that makes its mark

2. Reverse Engineering
KSB Pumps Pakistan
Mamoon Rashid

3. 3
High-grade
castings
and turned parts
Reconstructions
of damaged / worn
parts
Component parts
and
Small serial
productions
Parts for
Pumps
and other
rotary equipment
Broad range of
materials
Reverse Engineering When Our Customers Need Quality Spares – quickly!

4. Reverse Engineering Through Pattern
3D Scanning
3d Model/Drawing
Vane / BlockFull Pattern
Machining Finishing
4

5. Reverse Engineering through Rapid Casting
Measuring of
sample parts 3D-Design Mould
Casting &
Machining
5

6. 6
Printing Moulds

7. 3D Scanning
•

8. 3D Modeling/Designing

9. Pattern Manufacturing
9

10. Digital Pattern
Manufacturing
Pattern
Toolpath Machined Pattern
Casted Model

11. Computer Aided
Inspection
Scan Model CAD Model Aligned DATA
Compare Results

12. 12
(Ferrous):
Super Duplex Stainless Steel GX2CrNiMoN2674(1.4469)
Duplex Stainless Steel: GX2CrNiMoCuN 25 6 3 3 (1.4517)
Martensitic Stainless Steel: GX5CrNi 13 4 (1.4313)
Austenitic Stainless Steel: GX5CrNiMo19 11 2 (1.4408)
Cast Steel: GP240GH+N (GS-C25N)
Grey Cast Iron: GJL 1030 (GG -20) & GJL 1040 (GG -25)
Nodular Iron: GGG -400-18 (GGG -40) & FCD 400A
Wear Resist Cast Iron: GGL –Ni Mo 7-7 (ERN)
Austenitic Nodular Iron: Ni-Resist D2 W
Materials Casting Capability
(Non-Ferrous):
Bronze: CuSn5Zn5Pb5-C-GS
Lead Bronze: CuSn7Pb15-C-GS
Zincless Bronze: CuSn10-C-GS
Aluminium Bronze: CuAl10Fe5Ni5-C-GS

13. Reverse Engineering Recent References
13

14. 14
Parts Developed
for
Split Casing Pump

15. 15

16. 16

17. 17
Impellers Developed
for
Split Casing Pump

18. 18
Parts Developed
for
Split Casing Pump

19. 19
Impeller Developed
for
Boiler Circulation Pump

20. 20
Impeller Developed
for
Turbine Oil Pump

21. 21
Impeller Developed
for
Fire Pump