MRP Implementation.

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enginObjectenginObject
Presentation 2000Presentation 2000
By
Mal Moran

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AgendaAgenda
Why enginObject?Why enginObject?
SuperbaseSuperbase
Implementation StepsImplementation Steps
Problems EncounteredProblems Encountered
Benefits So FarBenefits So Far
TargetsTargets

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enginObject OverviewenginObject Overview
Why enginObject ?Why enginObject ?

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Why enginObject ?Why enginObject ?
1.1. A standard object oriented programming toolA standard object oriented programming tool
to build in Recticel knowledge.to build in Recticel knowledge.
- An easy programming system for non programmers.- An easy programming system for non programmers.
Screens.Screens.
Procedures.Procedures.
Variables.Variables.
Formulas.Formulas.

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Why enginObject ?Why enginObject ?
2. Exchange facility with other Systems.2. Exchange facility with other Systems.
- ODBC (AS400, Unix Systems)- ODBC (AS400, Unix Systems)
- SQL (AS400, Unix Systems)- SQL (AS400, Unix Systems)
- DDE (Windows programs i.e. Superbase)- DDE (Windows programs i.e. Superbase)

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-- 1000:1000: Non Template Parts.Non Template Parts.
- 1001:- 1001: Template cut Parts.Template cut Parts.
- 2000:- 2000: Single CNC Parts.Single CNC Parts.
- 5000:- 5000: Aux. Material Parts.Aux. Material Parts.
- 5500:- 5500: Blown Fibre Parts.Blown Fibre Parts.
- 5- 56600:00: CardedCarded Fibre Parts.Fibre Parts.
- 6000:- 6000: Fabricated Parts.Fabricated Parts.
- 8000:- 8000: Mulitlog PMulitlog Programsrograms..
3 .3 . Program controlled Product coding.Program controlled Product coding.
Why enginObject ?Why enginObject ?

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Why enginObject ?Why enginObject ?
4. Program controlled BOM and BOR content4. Program controlled BOM and BOR content
generation.generation.
- Bill of Material (BOM)- Bill of Material (BOM)
3 levels (Suite, Set, Part Component)3 levels (Suite, Set, Part Component)
- Bill of Routing (BOR)- Bill of Routing (BOR)
Content of BOR is generated automatically, based onContent of BOR is generated automatically, based on
selections made for every order release.selections made for every order release.

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Why enginObject ?Why enginObject ?
5. Multi5. Multi--Lingual EnvironmentLingual Environment
- The common logic has to be available for- The common logic has to be available for
different languages.different languages.
- Available Today: English & German.- Available Today: English & German.
In translation: DutchIn translation: Dutch & French& French

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Why enginObject ?Why enginObject ?
6. European Time Tables.6. European Time Tables.
- Def. of global Parameters for all operations.- Def. of global Parameters for all operations.
- Link of approved Parameters to EO.- Link of approved Parameters to EO.
- Update of Timetables.- Update of Timetables.

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Superbase OverviewSuperbase Overview
Features.Features.
 Order transfer from host system.Order transfer from host system.
 Drawing Database automatically addsDrawing Database automatically adds
drawings to process papers.drawings to process papers.
 Order Entry automaticallyOrder Entry automatically adds order linesadds order lines//
order commentsorder comments to process papers.to process papers.
 System setup screens.System setup screens.
 Reports.Reports.
 Inventory ManagementInventory Management..
 Provides a powerful query tool.Provides a powerful query tool.

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Implementation StepsImplementation Steps
Step1: Setup a LANStep1: Setup a LAN

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BatchRunPC
400MHZ
Windows NT4.0
File
Server
Ethernet
LazorJetPrinter
24PagesPerMin
WithDuplex
CiscoRouter
Mirrored
HardDrive
ISDN64K
LAN SetupLAN Setup

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Gantt Chart - Re:Implementation of a LAN and enginObject
Implementation Steps Week1 > 4 Week 5 Week 6 Week 7
Set up the LAN
( Structured Cabling & Network Server )
( Preparation )
Install Additional Hardware & Software
( Batch PC, Printer & Router + EO&SB )
EO & SB Training Ongoing
Commence Data Entry Ongoing
Implementation Steps Gantt ChartImplementation Steps Gantt Chart

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Implementation StepsImplementation Steps
Step2: PreparationStep2: Preparation

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Collect Site InformationCollect Site Information
-- Departments.Departments.
-- Machines.Machines.
-- Item Master Data.Item Master Data.
PreparationPreparation

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ExampleExample Machine Setup 1 of 2Machine Setup 1 of 2

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ExampleExample Machine Setup 2 of 2Machine Setup 2 of 2

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Define Site RulesDefine Site Rules
Select a Customer.Select a Customer.
Midlands = EliteMidlands = Elite
Gwalia = AshwoodGwalia = Ashwood
PreparationPreparation

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ResourcesResources
TrainingTraining
PreparationPreparation

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Step3: Training & Data EntryStep3: Training & Data Entry
Additional Training for Supervisors & ShopAdditional Training for Supervisors & Shop
Floor OperativesFloor Operatives
Implementation StepsImplementation Steps

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Shop Floor Acceptance.Shop Floor Acceptance.
Programming.Programming.
New Features.New Features.
Problems EncounteredProblems Encountered
(( MidlandsMidlands))

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Shop Floor AcceptanceShop Floor Acceptance
Process Notes & Procedures.Process Notes & Procedures.
Support.Support.
Communication.Communication.
Participation.Participation.

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ProgrammingProgramming
enginObject.enginObject.
Multilog.Multilog.
Fibre Fillings.Fibre Fillings.
Help FilesHelp Files
Visual Help Pro.Visual Help Pro.
Superbase.Superbase.
Reports.Reports.
New Databases & Procedures.New Databases & Procedures.

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New Features.New Features.
Fibre Fillings.Fibre Fillings.
CNC Fibre Pad Cutting.CNC Fibre Pad Cutting.
Trimming Allowances.Trimming Allowances.
Bar Coding.Bar Coding.
SAP.SAP.
Production / Order Monitoring.Production / Order Monitoring.
Performance Monitoring.Performance Monitoring.
Closing the loop / signing off.Closing the loop / signing off.
Quick Costing System.Quick Costing System.
Capacity Planning.Capacity Planning.

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MidlandsMidlands
95% Customers Loaded95% Customers Loaded
GwaliaGwalia
1 Customer Loaded ( Represents 20% )1 Customer Loaded ( Represents 20% )
80% by June 200180% by June 2001
Current Status ( UK )Current Status ( UK )