Makki 1801 TDP

TECHNICIAN DEVELOPMENT PROGRAMME - ELECTRICAL
Technician Name: Makki Al-Farid ID Number: 1801
Objective
By the end of the program Makki shall have gained the required Competence and Knowledge to carry out maintenance tasks up to an Electrical
Authorization level of CEP-C2 at JG-12. He shall have gained Knowledge and Understanding of the relevant rules and procedures followed by
SASREF. These shall include, but not limited to SASREF Safety Procedures, MSE Working & Standing Instructions and DEP Engineering
Standards.
At the end of the programme there will be an individual assessment designed to establish whether the required competencies of entry to Job Grade
12 have been achieved.
The programme is aimed at addressing the remaining competences from the CGA and building on what has been achieved previously by Makki
over the last 22 months.
Description of Required Competencies:
(Refer to GME Competence Map for Grade 12 entry OTM job family, Electrical –Field for more details)
1. Theoretical Knowledge:
1.01 Distribution Systems
Demonstrate an awareness of Bus-bar systems, Transformers, Switchgear and Cabling systems by describing the basic elements - Has
the ability to locate additional information
1.02 Generation Equipment
Demonstrate an awareness of Gas, Steam and Diesel driven Generation equipment systems by describing the basic elements. Has the
ability to locate additional information.
1.03 Power Supplies
Demonstrates a working knowledge of AC & DC UPS systems - Can perform most routine tasks and basic troubleshooting with the
minimum of guidance and supervision
1.04 Substation Maintenance
Demonstrates a working knowledge of hardware forming the Substations - Can perform most routine tasks and basic
troubleshooting with the minimum of guidance
1.05 Field Maintenance
1

Demonstrates a working knowledge of HV/LV motors, Cables, Temporary & Portable Equipment, earthing, Lighting, Sect
Transformers, Sect Heating, MOV’s, Electrical Overhead Cranes, Eltron Heaters and Trace heating - Can perform most routine tasks
and basic troubleshooting
1.06 Motors
Demonstrates an awareness of principles and applications of HV/LV induction motors, Synchronous motors and VSD’s - Has the
ability to locate additional information
1.07 Test and Inspection
Demonstrates a working knowledge of Temporary equipment, Portable equipment, Relay protection and various test equipment -
Can perform routine tasks and basic troubleshooting with the minimum of guidance
1.08 Hazardous Area Classification
Demonstrates a working knowledge of classification for Zones, Gas Groups and Temperature classes - Can perform most routine tasks
and basic troubleshooting with the minimum of guidance
2.1.9 Engineering Science and Applications Relevant to Discipline
Demonstrates a working knowledge of Engineering Science - Can perform most routine tasks and basic troubleshooting with a minimum
of guidance
2.0 Electrical Maintenance Practices
2.01 Distribution Systems
Demonstrates an awareness of maintenance activities associated with Transformers, LV cable splicing, Cable terminations and
Switchgear. Has the ability to locate additional information.
2.02 Generation Equipment
Demonstrates an awareness of the relevant Generation systems and the maintenance associated with them - Has the ability to locate
additional information
2.03 Power Supplies
Demonstrates a working knowledge of the Power supplies and Battery back-up systems supporting essential services - Can perform most
routine tasks and basic troubleshooting with a minimum amount of guidance
2.04 Substation Maintenance
Demonstrates a working knowledge of the Refinery Electrical distribution systems as well as Lighting and Types of supplies - Can
perform most routine tasks and basic troubleshooting with a minimum of guidance.
2.05 Field Maintenance
Demonstrates a working knowledge of the maintenance activities associated with Cables, Temporary and Portable equipment, various
Heaters, MOV’s and Overhead cranes - Can perform most routine tasks and basic troubleshooting with a minimum of guidance
2.06 Motors
Demonstrates a working knowledge of the maintenance techniques for the type of Motors used in the refinery - Can carry out most
routine tasks and basic troubleshooting with a minimum of supervision
2.07 Test and Inspection
2

Demonstrates a working knowledge of the test procedures, maintenance practices and commissioning standards used for Protection
relays - Can perform most routine tasks and basic troubleshooting with the minimum of guidance
2.08 Safety Practices
Demonstrates a working knowledge of Safety Procedures and MSE Working and Standing Instructions appertaining to his job - Can
perform most routine tasks with the minimum of supervision
2.09 Switching Procedures
Demonstrates a depth of knowledge of switching procedures for Isolation and De-isolation - Can perform most routine tasks related to
his CEP-C2 authorization
3.0 General Electrical Engineering
3.01 Integrity and Reliability – Concepts and Procedures
Demonstrates a working knowledge of SASREF initiatives when supporting maintenance – Can carry out most routine tasks and give
accurate feedback with possible solutions to improving the I & R of the equipment.
3.02 Management of Projects, SPC/MPC and Shutdowns
Demonstrates a working knowledge of Projects and MEDM’s and their planning - Can perform most routine tasks with a minimum of
guidance
3.03 Organization of DEPs, Drawings and Standards
Demonstrates a working knowledge of Electrical standards - Can locate the relevant information related to the job.
4.0 English Language:
4.01 Attain English language level of General English Lower Intermediate D-Pet.
Makki has passed (D) – Pet, in November 2003
4.02 Is able to read and interpret data, instructions and working maintenance practices from vendor data books.
4.03 Is able to communicate to others using the company standard methods; e-mail, PACER, maintenance sheets, audit reports and short
technical reports.
5.0 Assigned Areas / Departments and durations:
MSE
3

5.01 Makki will work areas assigned to his mentor. Makki will highlight to his mentor the areas he needs to cover in order to
achieve his tasks.
See separate Full Rotation plan file.
6.0 Guidelines for the Programme
6.01 The duration of the programme is intended to be for 24 months starting from the 15th
July 2004
6.02 Makki is the owner of the programme and it is his responsibility to progress and follow up on his programme. It is his responsibility
to ensure the timely completion of the programme. He should make it know to his assessor of problems that could be hindering the
progress of his development programme.
6.03 Makki will gather his knowledge from Self Development, CD-ROMs, Training Modules, Video Modules and the MSE/SASREF
staff.
6.04 Makki’s Mentor shall guide him in knowledge and competence to carry out the tasks. If he cannot give him all that is required he
shall find other resources that can. The object and details of each task shall be discussed and clarified with Makki by the Assessor.
6.05 The Mentors Supervisor with the coordination of the Mentor shall ensure that enough opportunities are made available in the planning
for Makki to practice his hands on competence skills and knowledge on the required tasks.
6.06 It is the responsibility of the Assessor to ensure that the tasks are assessed to the SASREF standards and requirements available in
MSE/2 shared folder.
6.07 The programme progress, the skills and the knowledge achieved will be monitored and recorded by the OJT. It is the OJT who is
responsibility for the quality control of the programme and to carry out audits on assessments carried out. Records will be kept in MSE/2
shared folder.
6.08 Everyone involved in this programme who plays a key role in the successful completion of it (Mentee, Mentor(s), Assessors and OJT
shall be given the chance to review the programme, comment on it and once agreed shall officially endorse it.
7.0 Progress
7.01 Makki has made excellent progress so far. He is self motivated and enthusiastic to progress in his development.
He is very pro-active with ideas and suggestions on how to improve things.
His progress so far is highlighted in red.
7.02 Makki completed the SVQ-2 development programme at the Jubail Industrial College June 2002
He also completed City & Guilds 8600 in 2001 at JIC.
Task Description & Level of
Authorization Required
Estimated Task
Duration Task Objectives
Training
resources
Resource
Status
Delivery
By
Assessed
By
Task
Complete
4

1. CD ROM Programme
18 CD-ROMs. 14 Electrical, 2 Mechanical
& 2 Instrument.
1a. Carry out pre-test.
1b. Completed the learning knowledge
1c. Carry out the post-test.
Pass mark is 80 %. If below repeat 1b and
1c until 80 % is achieved. No post test
adjustment is permitted unless 80% is
reached.
1 Per month from joining the
company General Electrical
knowledge. Average time is 2-3
hours
 To gain knowledge
in the following:
Electrical CD’s
1. Electrical Safety
2. Basic Electrical
Review
3. AC Circuits
4. Circuit Breakers
& Fuses
5. Grounding
6. Electric Lighting
7. Battery Systems
8. Motors Theory
& Application
9. Three Phase
Motors
12. AC Motor
Controllers 1
13. AC Motor
Controllers 2
14. Electrical
Diagrams
15. Electrical
Maintenance - Test
Equipment
17. Troubleshooting
Electrical Systems
Instrument CD’s
16. Basic Electrical
Test Equipment
18. Digital &
Analog
Oscilloscopes
Mechanical CD’s
10. Bearings -
Rolling Contact
11. Bearings -
Sliding Surface
CD-ROM’s Available Interactive MSE/2 10/02/2004
MSE/2
2. Electrical safety.
Answer questions after each video.
Pass mark is 80%.
4 Videos to be viewed within the first
3 months of joining the company.
Average time for discussion and test
is 2 hours.
1. Knowledge and
awareness on:
1.2. Basic
Principles
Videos
EEMcd5
Available
Available
MSE/2
MSE/2
MSE/2
MSE/2
10/12/2002
MSE/2
5

1.3. Avoiding the
Risk
1.4. Proper
Response
1.5. Working
around Live
Circuits
4. CEP Authorization
Enter substations for visual inspections
To observe and reset alarms on annunciator
panels
Identify abnormal conditions
Work on Isolated LV equipment
This should be achieved in the first 6
months of joining the company as
grade 10
1. Describes the
principle of
operation, of a
substation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
SM-007B
SI-MSE-02-
001
WI-MSE-19-
004
E67I01
E67I03
Available
Available
Available
Available
Available
MSE/2
Self Dev
Self Dev
MSE/2
MSE/2
MSE/2
MSE/2
MSE/2
30/07/2003
MSE/2
5. KM0001
Monthly Motor Compressor readings (CEP)
Field 2003 1. Knowledge of
basic maintenance
records
2. Practical on the
job recording
On-the-job Available MSE/2 MSE/2 02/09/2003
MSE/2
6. E65I01
6 Monthly Transformer Inspection of
TR01TA01 and 02 (CEP)
Field 2003 1. Describes the
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
SM-008B
E65I01
Available
Available
MSE/2
Mentor
MSE/2
MSE/2
16/02/2004
MSE/2
6

Mentors Instruction
7. E65I02
Monthly TB/TC/TD Transformer Inspection
at Refinery (CEP)
Field 2003 1. Describes
the principle of
operation,
application and
overall function
2. Locates/
Identifies key
components
and describes
their function
3. Performs
routine tasks as
per Check
Sheet/Mentors
Instruction
Available
Available
MSE/2
Mentor
MSE/2
MSE/2
20/10/2003
MSE/2
8. E65I03
Monthly TC/TD/TH Transformer Inspection
at the Causeway (CEP)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
4. Principles of
Nitrogen purging
SM-007B
E65I03
Available
Available
MSE/2
Mentor
MSE/2
MSE/2
21/01/2004
MSE/2
9. E67I01
Yearly Substation Inspection (CEP)
principle of
operation, of a
substation,
application and
overall function
2. Locates/
Identifies key
SM-007B
E67I01
SI-MSE-02-
001
Available
Available
Available
MSE/2
Mentor
Self Dev
MSE/2
MSE/2
29/03/2003
MSE/2
7

components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
10. E67I03
Monthly Substation Inspection (CEP)
Field 2003 1. CB/CO Trip
circuit Knowledge
2. On the job
practical skills
3. Indicator lamp
replacement
SM-007B
E67I03
SI-MSE-02-
001
Available
Available
Available
MSE/2
Mentor
Self Dev
MSE/2
MSE/2
03/09/2003
MSE/2
11. E66I02
Inspection of Oil Mist Motors (CEP)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1. Oil mist System
Knowledge
3.2. Observation of
oil mist norms
3.3.
Troubleshooting
SM-017B
EEMcd3
EEMcd13
Available
Available
Available
MSE/2
MSE/2
MSE/2
MSE/2
MSE/2
MSE/2
05/05/2004
MSE/4
12. EWS Temp Repair/Inspect Temporaries
Cat “B” Hand-lamp (CEP)
EWS 2004 1. Temporaries
Knowledge
2. EWS Inspection
methods
Knowledge
3. Hand skills used
SM-006B
SI-MSE-10-
001
SI-MSE-10-
005
Available
Available
Available
MSE/2
Self Dev
Self Dev
MSE/2 02/03/2004
MSE/2
8

in making hand
lamp
4. Knowledge and
the use of
temporaries in site
locations
13. Install/Remove Temporary Electrical
Equipment (CEP)
Field 2004 1. Knowledge of
different types and
voltage range.
2. Knowledge to
calculate load
security.
3. Hands-on
installation/removal
4. MSE
methodology and
safe working
practices
SM-006B
SI-MSE-10-
001
SI-MSE-10-
005
Available
Available
Available
MSE/2
Self Dev
Self Dev
MSE/2 21/04/2004
MSE/4
14. EGEN04
6 Monthly Inspection of Portable
Equipment (CEP)
EWS 2004 1. Knowledge on
Portable Equipment
and SASREF
standards.
2. Identification of
problems
3. Testing methods
– megger and
multimeter
SM-010B
SI-MSE-10-
001
SI-MSE-10-
005
EGEN04
Available
Available
Available
Available
MSE/2Dev
Self Dev
Self Dev
Mentor
MSE/2
MSE/2
17/04/2004
MSE/2
17. CEP-C2 Authorization
Isolation/De-isolation LV/HV motors
for mechanical work
Isolation/De-isolation for Electrical
work
Isolation/de-isolation earthing for LV
equipment(except incomers & bus-
bars)
Switching of a single LV final sub-
circuit
Isolate/de-isolate (remove fuse) of
final sub-circuit to Instruments
Field 2004 1. Isolation/De-
isolation knowledge
2. Electrical
distribution
knowledge
3. Authorization
knowledge
4. Practical hands
on skills using
different methods of
switching
5. Knowledge of
safe working
practices following
SP-018
SM-001B
MM-001B
WI-MSE-19-
001
WI-MSE-19-
002
WI-MSE-19-
009 WI-
MSE-19-010
WI-MSE-19-
011 WI-
MSE-19-012
WI-MSE-19-
013
Available
Identified
Available
Available
Available
Available
Available
Available
Available
MSE/2
MSE/2
Mentor
Mentor
Mentor
Mentor
Mentor
Mentor
Mentor
MSE/2
MSE/2
9

18. EGR
Carry out greasing of LV and HV Motors.
(CEP)
Field 2004 SM-017B
SKF Train
Course
MEMcd16
MEMcd17
Available
Available
Available
Available
MSE/2
SKF
Self Dev
Self Dev
MSE/2
MSE/2
MSE/2
11/05/2004
MSE/4
19. E66I03
3 Yearly Inspection of HV Electrical Motors
(CEP)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1.Oil mist System
Knowledge
3.2.Observation of
oil mist system
norms
3.3.Troubleshooting
SM-001B
SM-014B
E66I03
EEMcd3
EEMcd13
Available
Identified
Available
Available
Available
MSE/2
MSE/2
Mentor
MSE/2
MSE/2
20. E68I05
Yearly 5% earthing point inspection on
dispatchers, tanks, lightning arrestors and
tanker loading points
(CEP)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
SM-020B
E68I05
Power
System
Grounding
EEMcd14
Identified
Available
Available
Available
MSE/2
Mentor
ISCOSA
MSE/2
10

components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1.Operation of
Earth Megger
3.2. Operation and
use of clip-on ohm-
meter
21. Plant Lighting Replacing faulty
components in various plant light fittings
(CEP-C2)
Field 2004 1.Servicing of
different light
fittings
2.Replace
tubes/lamps on
certified lighting
fittings
3. Replace
components in
accordance with the
certified equipment
regulations
4. Hazardous area
Certification of
Equipment
knowledge
SM-001B
SM-003B
EEMcd12
Ceag Flood’s
Legrand
Flood’s
Ceag
Flouresc’s
Oil Mist
Consl’s
Available
Identified
Available
MSE/2
MSE/2
MSE/2
22. E65I08
2 Monthly Inspection of Turbo Generator
(CEP)
Field OPR 2004 1. Describes the
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
SM-023B
E65I08
WI-MSE-19-
003
Identified
Available
Available
MSE/2
Mentor
Self Dev
11

Check Sheet /
Mentors Instruction
3.1 Take readings
from Step Relays;
identify the trip and
the alarm.
23. E65I09
6 Monthly Inspection of the Cathodic
Protection Units (CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1 Measure current
and voltage with
respect to silver
chloride reference
cell.
SM-022B
E65I09
Identified
Available
MSE/2
Mentor
24. E90I01
2 Monthly Inspection of the Chlorinator
Unit (CEP)
Field OPR 2004 1. Describes the
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1 Replace silica-
E90I01
Maint
Manual
Available
Available
Mentor
Mentor
12

gel
25. E68I01
Yearly Inspection of Overhead Crane (CEP)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1 Function
operation of the
crane
3.2 Push button
replacement
E68I01
Maint
Manual
Available
Available
Mentor
Mentor
26. E68I06
4 Monthly Loading Arm Testing and
Inspection (CEP-C2)
Field Causeway 2004 1. Describes the
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1. Measure
insulation resistance
across flanges
3.2 Raise JR in
PACER
MM-002B
E68I06
Identified
Available
MSE/2
Mentor
13

27. E65I04
Annual inspection of UPS and battery
(CEP)
Field & EWS 2004 1. Describes the
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1 Topping up
electrolyte level
E65I04
Maint
Manual
SM-009B
EEMcd4
Available
Available
Identified
Available
Mentor
Mentor
MSE/2
MSE/2
MSE/2
28. E65I05
3 Monthly inspection of engine batteries
and Rectifier (CEP)
Field & EDG 2004 1. Describes the
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1 Topping up
electrolyte level
E65I05
Maint manual
WI-MSE-19-
024
Available
Available
Available
Mentor
Mentor
Self Dev
29. LV Cable Splicing
Carry out repair of LV Cable using a splice
kit (CEP-C2) for field were isolation is
required. Workshop joint can be done with
only (CEP)
Field & EWS 2004 1. Locates/
Identifies key
components and
describes their
function
2. Identification of
the type of cable
3. Identify what
SM-004B
SM-018B
Identified
Identified
MSE/2
MSE/2
MSE/2
MSE/2
07/04/2004
14

splice is required
and carry it out
according to the
manufacturers
instructions
30. Basic troubleshooting (CEP-C2) MSE/2 2004 1.Fault finding
using the following
methods;
1.1. Function
testing
1.2. Input to output
1.3. Split technique.
2. Include the
following checks;
2.1. Water/foreign
body entry
2.2. Loose/damaged
connections
2.3. Overheating
2.4. Cable short
circuit
2.5. Component
damage.
3. Understand
symptom, fault and
cause logic
4. Measurement
methods
SM-021B
EEMcd6
EEMcd7
EEMcd8
IEMcd2
Identified
Available
Available
Available
Available
MSE/2
Interactive
Interactive
Interactive
Interactive
MSE/2
MSE/2
MSE/2
MSE/2
31. E67M05-Merlin Gerin
4 Yearly Maintenance on Critical LV motor
starters (CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
SM-013B
SM-017I
SM-013I
SM-005I
EEMcd9
EEMcd10
Main Manual
Not Avail
Not Avail
Available
Available
Available
Available
Available
MSE/2
MSE/2
MSE/2
MSE/2
Interactive
Interactive
Mentor
MSE/2
MSE/2
15

Mentors Instruction
3.1. Calibrate
overload relay for
Exe motors
3.2. Test restart
relay function
3.3. Test EFR
function
3.3. Perform
disconnect contact
alignment test
3.4 Inspect
contactor for wear.
3.5 Ensure
certification
conformance of
external equipment
32. E67M05-Holech
starters (CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1. Calibrate
overload relay for
Exe motors
3.2. Test restart
relay function
3.3. Test EFR
function
3.4 Ensure
certification
conformance of
external equipment
SM-013B
SM-017I
SM-013I
SM-005I
EEMcd9
EEMcd10
Main Manual
Identified
Identified
Available
Available
Available
Available
Available
Available
MSE/2
MSE/2
MSE/2
MSE/e
Interactive
Interactive
Mentor
MSE/2
MSE/2
16

33. E67M05-S & I
starters (CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1 Perform
function check of
Motor Management
System
SM-013B
SM-013I
EEMcd9
EEMcd10
Main Manual
Identified
Identified
Available
Available
Available
MSE/2
MSE/2
Interactive
Interactive
Mentor
MSE/2
MSE/2
34. E67M05 Sneider Bloc-set
starters (CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1. Calibrate
overload relay for
Exe motors
3.2. Test restart
relay function
3.3. Test EFR
function
3.4. Ensure
certification
SM-013B
SM-013I
EEMcd9
EEMcd10
Main Manual
Identified
Identified
Available
Available
Available
MSE/2
MSE/2
Interactive
Interactive
Mentor
MSE/2
MSE/2
17

conformance of
external equipment
35. E68I03
8 Yearly Testing of Earth Electrodes (CEP-
C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1. Measure earth
electrode resistance
SM-020B
MM-002B
E68I05
E68I07-…
Power
System
Grounding
EEMcd14
Identified
Identified
Available
Available
Available
Available
MSE/2
MSE/2
Mentor
Mentor
ISCOSA
MSE/2
ISCOSA
MSE/2
36. E68I04
Tank Earthing Inspection and Testing (CEP-
C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1. Measure
continuity of
earthing cables
3.2. Identify shunt
contact wear areas
SM-020B
E68I05
Power
System
Grounding
EEMcd14
Identified
Available
Available
Available
MSE/2
Mentor
ISCOSA
MSE/2
ISCOSA
MSE/2
37. E75I01-Limitorque including Hand
Controller
4 Yearly Inspection of MOV/HC MOV
principle of
operation,
SM-019B
SM-019I
E75I01
Identified
Identified
Available
MSE/2
MSE/2
Mentor
18

(CEP-C2) application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1 Confirm limit
switch operation
3.2 Confirm
enclosure
certification
3.3 Calibrate
overload relay
Main Manual Available Mentor
38. E75I01-Rotork
4 Yearly Inspection of MOV (CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1 Confirm limit
switch operation
3.2 Confirm
enclosure
certification
3.3 Calibrate
overload relay
SM-019B
SM-019I
E75I01
Main Manual
Identified
Identified
Available
Available
MSE/2
MSE/2
Mentor
Mento
19

39. Disconnect/Re-connect LV Motor
(CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Standing Instruction
/ Mentors
Instruction
3.1 Ensure
certification
integrity of motor
enclosure
WI-MSE-19-
024
SM-001-B
Available
Available
Mentor
MSE/2 MSE/2
40. LV Motor Overhaul in Electrical
Workshop (CEP-C2)
EWS 2005 1. Describes the
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1. Replacement of
bearings
3.2. Insulation
Testing
3.3. Balance Testing
3.4. Vibration
Testing
3.5. No-load run
SM-017B
SM-017I
SKF Train
Course
MEMcd16
MEMcd17
WI-MSE-19-
024
EP-E-09
Identified
Identified
Available
Available
Available
Available
Available
MSE/2
MSE/2
SKF
MSE/2
MSE/2
Mentor
Mentor
No Ass
MSE/2
MSE/2
20

testing
3.6.
Troubleshooting
repair of the system
components
3.7. BEEMA
Certified enclosure
repair
41. E66I01
3Yearly inspection on oil contaminated
motors (CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1. Release and
measurement of oil
from the motor
3.2. Perform
test
3.3. Perform
enclosure
certification
inspection
3.4. Carry out end
tail insulation repair
E66I01
SM-014I
Available
Identified
Mentor
MSE/2
42. E43M01
4 Yearly maintenance on Eltron heater
bundle (CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
SM-015B
SM-015I
E43M01
Identified
Identifed
Available
MSE/2
MSE/2
Mentor
21

components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.2. Perform
tests
3.3. Carry out a
resistance balance
test.
3.4. Ensure
Certification
integrity of the
heater enclosure
43. E66I03
3 Yearly inspection of HV Electrical motors
(CEP-C2)
Same as 19 above
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
SM-001B
SM-014B
E66I03
EEMcd3
EEMcd13
Available
Identified
Available
Available
Available
MSE/2
MSE/2
Mentor
MSE/2
MSE/2
MSE/2
MSE/2
MSE/2
44. E67M09
4 Yearly maintenance on Eltron heater
(CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
SM-015B
SM-015I
Main Manual
E67M09
Identified
Identified
Available
Available
MSE/2
MSE/2
Mentor
Mentor
22

function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1. Function test on
over temperature
trip & alarm
3.2. Function test on
heat sink over
temperature alarm
3.3 Function test on
ELR
3.4. Measure the
heater restance
45. E68M01
4 Yearly maintenance of overhead crane
(CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Check Sheet /
Mentors Instruction
3.1. Carry out
tests
3.2. Confirm Ex
Certification of all
enclosures.
E68I01
Maint
Manual
Available
Available
Mentor
Mentor
46. MOV Calibration- Limitorque including
Hand Controller (CEP-C2)
principle of
operation,
application and
overall function
SM-019B
SM-019I
E75I01
Main Manual
Identified
Identified
Available
Available
MSE/2
MSE/2
Mentor
Mentor
23

2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Mentors Instruction
3.1. Calibrate limit
switch
3.2. Ensure torque
switch operation.
3.3. Replace faulty
components on the
solid state reverser
47. MOV calibration-Rotork (CEP-C2) Field 2006 1. Describes the
principle of
operation,
application and
overall function
2. Locates/
Identifies key
components and
describes their
function
3. Performs
maintenance
activities as per
Mentors Instruction
3.1. Calibrate limit
switch
3.2. Calibrate
torque switch
SM-019B
SM-019I
E75I01
Main Manual
Identified
Identified
Available
Available
MSE/2
MSE/2
Mentor
Mentor
48. Disconnect/Re-connect HV Motor
(CEP-C2)
principle of
operation,
application and
overall function
2. Locates/
Identifies key
WI-MSE-19-
024
SM-001-B
Available
Available
Mentor
MSE/2 MSE/2
24

components and
describes their
function
3. Performs
maintenance
activities as per
Standing Instruction
/ Mentors
Instruction
3.1 Ensure
certification
integrity of motor
enclosure
49. Intermediate Troubleshooting (CEP-C2) MSE/2 2006 1.Fault finding
using the following
methods;
1.1. Multiple fault
diagnosis.
1.2. Complex fault
conditions
2. Hands on testing
methods using the
following
techniques;
2.1. Six-point
2.2. Emergency
problem sequence
2.3. Equipments
self diagnostics
2.4. Logic
sequencing
SM-021B Identified MSE/2
25

26

TRAINING EVENTS TO BE ATTENDED DURING THE PROGRAM
RECOMMENDED COURSES (SASREF IN-HOUSE) OTHER COURSES
Safety
 S-001 Safety Induction
 S-004 Authorised Applicant Acceptor
 S-018 Risk Assessment
 S-020 3 What’s Workshop
 S-023 First Aid & CPR
 S-031 SASREF Incident Management System
 S-034 Defensive Driving Course
Fire Fighting & BA
 S-007 Basic Fire Fighting
 S-012 Breathing Apparatus
 IT
 C-033 Pacer Introduction
 C-034 Pacer M for Technicians
 C-046 ESS
 IC-023 Windows XP & MS Outlook
 IC-024 MS Word
 IC-025 MS Excel
 L-005 General English Lower Intermediate (D) -PET
 L-015General English Report Writing
 Knowledge
 E-059 OJT Modules (See schedule in MSE/2 shared folder)
 Various CD-ROM’s
 O-253 Process Appreciation
 M-030 SASREF Policy & Procedures
 IE-038 SKF Technicians Bearing Course
 XE-312 Power System Grounding – ISCOSA
 IE-063 (NP) Power Generation (Operation & Maintenance)
 IE-040 Electrical - GUTOR Operation & Maintenance
27

Program Endorsed/Completed By (Signatures):
2004 Signatories 2005 Signatories 2006 Signatories
Technician signature:
OJT signature:
Supervisor signature
Senior Engineer signature:
28

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