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9.
MAYONNAISE
PRODUCTION
MAKHOSI MAHLANGU
MSc FOOD SCIENCE (ITALY)
makhosi@africanfoodrevolution.org
INTRODUCTION TO MAYONNAISE
Mayonnaise was invented in 1756 by the
French chef of the Duc de Rechelieu.
Mayonnaise is a pale yellow sauce with a
thick and creamy texture.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
INTRODUCTION TO MAYONNAISE-continued
Mayonnaise can be divided into low fat
mayonnaise (30-65% oil) and high fat
mayonnaise (75-80% oil).
Oil is dispersed in a water phase to form
an oil-in-water mayonnaise.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
INTRODUCTION TO MAYONNAISE-continued
Ingredients found in the water phase are:
eggs, vinegar, salt, sugar, mustard and
water.
The oil-water interfaces are stabilized by
egg yolk which contains emulysifying
agents.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
INTRODUCTION TO MAYONNAISE-continued
The oil need to be broken into smaller
droplets to form the emulsion and often
achieved through stirring.
Mayonnaise is consumed in many countries
across the globe specifically in fast food
outlets.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
What do
celebrity
chefs say
about making
mayonnaise?
Get good quality ingredients.
Use a bland oil.
Complement your spices well so that
they do not overpower other
components.
Pour the oil in slowly.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
Which are the common brands of
mayonnaise consumed in
zimbabwe?
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
The variance in mayonnaise
globally…
Mayonnaise differs across countries with
countries using different emulsifiers, oils,
spices, vinegar and mustard.
Largest mayonnaise
producers in the world
The global mayonnaise market
reached a value of US$ 10.3
Billion in 2018. By 2024, the
market value is projected to
reach US$ 13.2 Billion.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
Top Mayonnaise producing companies
1. Dr. Oetker-Germany
2. Kraft heinz-USA
3. McCormick-USA
4. Kenko Mayonnaise-Japan
5. Oasis Food-USA
6. Stokes Sauces-UK
7. Mrs. Bectors-India
Ingredients used in mayonnaise
processing
oil
Is the main ingredient in
mayonnaise production.
It contributes to the
visco-elastic behaviour,
stability and high viscosity of
the product.
Provides organoleptic
properties by providing
creaminess and flavour to the
mayonnaise.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
oil-CONTINUED
Oils with neutral tastes make
great oil like rapeseed,
sunflower oil or grapeseed oil.
Appearance and smooth texture
is dependent on the oil
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
eggs
Eggs are composed of 3 parts
which are the egg york (59%),
egg white (31%) and outer shell
(10%)
Egg yolk and egg white are used
as emulsifiers
Egg white or albumen is
composed of water (84-89%),
protein, glucose and some
minerals
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
Eggs-continued
Egg yolk only contains 50%
water
The remaining 50% in egg yolk
consists of lipids (33%),
proteins (15%), carbohydrates
(1%) and minerals (1%)
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
Emulsifying and stabilizing
properties of eggs
Egg yolk is four times as effective as an
emulsifying agent as compared to
albumen.
Emulsifying properties off eggs
depends on the amount of LDL,
livetins and some extent the granules
and phosvitin.
The surface load of egg yolk at the
oil-water interface is around 1-3
mg/m3 and is dependent on both
salinity and pH
Liquid egg yolk can be spray-dried to
improve the shelf-life but processing
egg yolk results in denaturation
Stability of an emulsion is determined
by its ability to withstand destabilizing
mechanisms such as creaming,
flocculation and coalescence
This influences the quality of
mayonnaise and gives a more firm
texture
vinegar
Contributes to the flavour and
decreases the pH.
Low pH ensures a
microbiologically safe product
with a longer shelf life.
There are different vinegars
which impart distinct flavours
no mayonnaise. Olive oil gives
the mayonnaise a rich fruity
taste.
Salt and sugar
Salt contributes to the flavour
and stability of the
mayonnaise.
Salt neutralizes the charges of
the protein, so they can absorb
more efficiently to the droplet
interface.
Sugar contributes to the
flavour and counteracts the
flavour of vinegar.
mustard
Contributes to the flavour and
colour of mayonnaise.
Flavour in mustard comes from
isothiocyanates.
Acid stabilizes these flavour
compounds.
Mustard can also be added as
mustard flour.
Mayonnaise production in detail
using an immersion blender
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
Immersion blender
Making Smoothies, Mayonnaises
and Milkshakes. Whether you're
after a creamy milkshake for
dessert or a fruit-filled
smoothie for breakfast, the
immersion blender was made for
whipping up frothy beverages.
And it's plenty powerful to
tackle ice cubes and frozen
fruit.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
Ingredient Fraction (w/w %) Amount/kg
Water 5.80 1.91
Salt 0.300 0.099
Sugar 0.300 0.099
Mustard 2.50 0.826
Vinegar 2.10 0.693
Egg yolk/ liquid (8% salt) 8.50 2.81
Rapeseed oil 80.5 26.6
Total 100 33.0
Standard mayonnaise recipe with the ingredients at
a standard temperature of 8 degrees celsius
Ingredient Fraction (w/w %) Amount/kg
Water 7.10 2.34
Salt 1.04 0.344
Sugar 4.00 1.32
Mustard 0.300 0.099
Vinegar 3.00 0.990
Whole egg/ liquid (0% salt) 3.61 1.19
Egg yolk, Liquid (8% salt) 1.96 0.646
Rapeseed oil 79.0 26.1
Standard mayonnaise recipe using the whole egg
Total 100 33.0
Please note…
The highest oil content that can be
used in mayonnaise is 84%
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
3 STEPS USED
IN
MAYONNAISE
PRODUCTION
1. Premixing
In this step water, salt, sugar,
mustard and egg yolk are mixed
together for 30 seconds.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
2. Coarse emulsion
Oil is added to the water phase to
form an emulsion. Vinegar is added
and mixed evenly.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
3. Emulsification and sampling
The last step is decreasing the size of
the droplets in order to form more
stable mayonnaise.
makhosi@africanfoodrevolution.org
www.africanfoodrevolution.org
MAYONNAISE
ANALYSIS
ANALYSIS OF PRODUCT
1. TEXTURE
2. DROPLET SIZE
PHASE
INVERSION
OF
MAYONNAISE
Occurs when the emulsion changes from
being an oil-in-water to a water-in-oil
emulsion, or the other way round.
Phase inversion can be either
transitional or catastrophic.
Transitional phase inversion is caused
by a change in the formulation like
temperature or salinity.
Transitional phase is reversible.
Catastrophic phase inversion is caused
by a change in the oil-water ratio.
CONCLUSION
● LSU should start making mayonnaise ASAP
● Local oils can be used to make mayonnaise
considering that the farm produces eggs
● Oils from indigenous edible
fruits could be evaluated

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Mayonnaise production

  • 1. 9. MAYONNAISE PRODUCTION MAKHOSI MAHLANGU MSc FOOD SCIENCE (ITALY) makhosi@africanfoodrevolution.org
  • 2. INTRODUCTION TO MAYONNAISE Mayonnaise was invented in 1756 by the French chef of the Duc de Rechelieu. Mayonnaise is a pale yellow sauce with a thick and creamy texture. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 3. INTRODUCTION TO MAYONNAISE-continued Mayonnaise can be divided into low fat mayonnaise (30-65% oil) and high fat mayonnaise (75-80% oil). Oil is dispersed in a water phase to form an oil-in-water mayonnaise. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 4.
  • 5. INTRODUCTION TO MAYONNAISE-continued Ingredients found in the water phase are: eggs, vinegar, salt, sugar, mustard and water. The oil-water interfaces are stabilized by egg yolk which contains emulysifying agents. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 6. INTRODUCTION TO MAYONNAISE-continued The oil need to be broken into smaller droplets to form the emulsion and often achieved through stirring. Mayonnaise is consumed in many countries across the globe specifically in fast food outlets. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 8. Get good quality ingredients. Use a bland oil. Complement your spices well so that they do not overpower other components. Pour the oil in slowly. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 9. Which are the common brands of mayonnaise consumed in zimbabwe? makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 10.
  • 11. The variance in mayonnaise globally… Mayonnaise differs across countries with countries using different emulsifiers, oils, spices, vinegar and mustard.
  • 12. Largest mayonnaise producers in the world The global mayonnaise market reached a value of US$ 10.3 Billion in 2018. By 2024, the market value is projected to reach US$ 13.2 Billion. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 13. Top Mayonnaise producing companies 1. Dr. Oetker-Germany 2. Kraft heinz-USA 3. McCormick-USA 4. Kenko Mayonnaise-Japan 5. Oasis Food-USA 6. Stokes Sauces-UK 7. Mrs. Bectors-India
  • 14. Ingredients used in mayonnaise processing
  • 15. oil Is the main ingredient in mayonnaise production. It contributes to the visco-elastic behaviour, stability and high viscosity of the product. Provides organoleptic properties by providing creaminess and flavour to the mayonnaise. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 16. oil-CONTINUED Oils with neutral tastes make great oil like rapeseed, sunflower oil or grapeseed oil. Appearance and smooth texture is dependent on the oil makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 17. eggs Eggs are composed of 3 parts which are the egg york (59%), egg white (31%) and outer shell (10%) Egg yolk and egg white are used as emulsifiers Egg white or albumen is composed of water (84-89%), protein, glucose and some minerals makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 18. Eggs-continued Egg yolk only contains 50% water The remaining 50% in egg yolk consists of lipids (33%), proteins (15%), carbohydrates (1%) and minerals (1%) makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 20. Egg yolk is four times as effective as an emulsifying agent as compared to albumen. Emulsifying properties off eggs depends on the amount of LDL, livetins and some extent the granules and phosvitin.
  • 21. The surface load of egg yolk at the oil-water interface is around 1-3 mg/m3 and is dependent on both salinity and pH Liquid egg yolk can be spray-dried to improve the shelf-life but processing egg yolk results in denaturation
  • 22. Stability of an emulsion is determined by its ability to withstand destabilizing mechanisms such as creaming, flocculation and coalescence This influences the quality of mayonnaise and gives a more firm texture
  • 23. vinegar Contributes to the flavour and decreases the pH. Low pH ensures a microbiologically safe product with a longer shelf life. There are different vinegars which impart distinct flavours no mayonnaise. Olive oil gives the mayonnaise a rich fruity taste.
  • 24. Salt and sugar Salt contributes to the flavour and stability of the mayonnaise. Salt neutralizes the charges of the protein, so they can absorb more efficiently to the droplet interface. Sugar contributes to the flavour and counteracts the flavour of vinegar.
  • 25. mustard Contributes to the flavour and colour of mayonnaise. Flavour in mustard comes from isothiocyanates. Acid stabilizes these flavour compounds. Mustard can also be added as mustard flour.
  • 26. Mayonnaise production in detail using an immersion blender makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 27. Immersion blender Making Smoothies, Mayonnaises and Milkshakes. Whether you're after a creamy milkshake for dessert or a fruit-filled smoothie for breakfast, the immersion blender was made for whipping up frothy beverages. And it's plenty powerful to tackle ice cubes and frozen fruit. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 28. Ingredient Fraction (w/w %) Amount/kg Water 5.80 1.91 Salt 0.300 0.099 Sugar 0.300 0.099 Mustard 2.50 0.826 Vinegar 2.10 0.693 Egg yolk/ liquid (8% salt) 8.50 2.81 Rapeseed oil 80.5 26.6 Total 100 33.0 Standard mayonnaise recipe with the ingredients at a standard temperature of 8 degrees celsius
  • 29. Ingredient Fraction (w/w %) Amount/kg Water 7.10 2.34 Salt 1.04 0.344 Sugar 4.00 1.32 Mustard 0.300 0.099 Vinegar 3.00 0.990 Whole egg/ liquid (0% salt) 3.61 1.19 Egg yolk, Liquid (8% salt) 1.96 0.646 Rapeseed oil 79.0 26.1 Standard mayonnaise recipe using the whole egg Total 100 33.0
  • 30. Please note… The highest oil content that can be used in mayonnaise is 84% makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 32. 1. Premixing In this step water, salt, sugar, mustard and egg yolk are mixed together for 30 seconds. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 33. 2. Coarse emulsion Oil is added to the water phase to form an emulsion. Vinegar is added and mixed evenly. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 34. 3. Emulsification and sampling The last step is decreasing the size of the droplets in order to form more stable mayonnaise. makhosi@africanfoodrevolution.org www.africanfoodrevolution.org
  • 36. ANALYSIS OF PRODUCT 1. TEXTURE 2. DROPLET SIZE
  • 37. PHASE INVERSION OF MAYONNAISE Occurs when the emulsion changes from being an oil-in-water to a water-in-oil emulsion, or the other way round. Phase inversion can be either transitional or catastrophic. Transitional phase inversion is caused by a change in the formulation like temperature or salinity. Transitional phase is reversible. Catastrophic phase inversion is caused by a change in the oil-water ratio.
  • 38. CONCLUSION ● LSU should start making mayonnaise ASAP ● Local oils can be used to make mayonnaise considering that the farm produces eggs ● Oils from indigenous edible fruits could be evaluated