1. Mahendra Y. Dhage
Mobile: +917738298002 |E mail: mahendradhage@yahoo.com
Seeking an exciting job opportunity in Pharmaceutical API & Formulation Manufacturing Facility in Project
Engineering & Management. Keen to work with a progressive organization where I can excel in my field of work and
add value by achieving optimum utilization of resources and maximum profits. Willing to explore new work location
anywhere in & out of India.
Goal oriented and competent professional with more than 22 years of rich work experience in Construction of
Pharmaceutical API, Formulation Manufacturing & Clean Room Facilities.
Proven experience in Project Budgeting, Scheduling, Planning, Engineering, Maintenance, Procurement, Vendor
Management, Construction Management, Commissioning, Qualification, and Validation with cGMP Compliances.
Prime focus towards superior quality and safety standards, help organizations to gain significant cost saving.
Specialist in construction of API (Bulk Drugs) Manufacturing Facility, Clean Room Facility, Containment (HPAI)
and associated R&D, Solvent Recovery, ETP and Utilities.
Expert in creating and designing review of comprehensive architectural drawings , layouts, plans, GA drawings &
layouts of equipment, HVAC drawings, PFD, P&ID, piping layouts etc., as per user & design requirements to
ensure project delivery within time and budget.
Consistent track record of superior performance with high delivery standards and goal orientation.
Reliable Subject Matter Expert (SME) to manufacturing facility providing technical support for trouble shooting
and ensuring smooth and sustained operation.
Excellent analytical skills and complex problem solving capabilities.
Strong People management skills with a great ability to liaise with external customers, senior management,
consultants, vendors, site engineers, user groups, site officials, etc.
BE Mechanical (First Division), PMP Certified.
Successful ingenerating repeat business from customers by delivering on promises (Project budget & schedule)
thereby building their trust and increasing revenue and profitability for the organization.
Instrumental in achieving significant reduction in operating costs by applying strategies for energy use
reduction, quality improvement, safety performance, corrective & preventive action (CAPA) management,
Business Process Improvement and by using superior quality standards of engineering.
Consistently delivered on projects within timelines by ensuring high utilization of equipment and facility,
managing high energy efficiency, reducing operating costs while maintaining high level of Environment, Health
and Safety Standards.
Effectively carried out accident free operations by enforcing and applying safety standards without exception
for every project implemented to date.
Project Engineering & Maintenance:-
Prepare, review and implement Conceptual note, Plant & Clean Room layouts & approvals.
Identify and select of new and effective technologies for cost efficient manufacturing.
Assign and allocate services to engineering consultants for assistance in designing and detailing of projects and
extracting project deliverables of the highest standards within the defined timelines.
Provide detailed specification (Data Sheet-PDS, MDS) for Process Equipment (Reactors, Vessels, Storage, Tanks,
Heat Exchangers, Centrifuges, RVD, Blender, ANFD, FBD, Sifter, Multimill, Microniser Jet Mills, Pumps, Blowers,
SRP Columns, Containment Isolator etc., for API Plants.) and Utility Equipment (Air Compressor, Chillers,
Career Objective
Profile Summary
Profile Highlights
Key Achievements
Key Responsibilities
2. Mahendra Y. Dhage
Mobile: +917738298002 |E mail: mahendradhage@yahoo.com
Nitrogen Plant, Cooling Towers, Air Dryers, Hot Water Systems, Boilers, Hot Oil, HVAC, Ventilation, Purified
Water Systems etc.).
Decide on Piping Material Specification (Piping code, Pipe Fittings, and Specialties) for achieving design
requirements and hygienic & contamination free& cleanable pharmaceutical piping systems.
Prepare and review PFD, P&ID, and line sizing and compute Utility Heat Load Calculations, etc., to ensure
optimum space utility and reduced operation cost.
Prepare and review Tender Documents for Mechanical, HVAC, Electrical and Instrumentation & Civil Structures.
Conduct systematic HAZOP study and ensure compliance.
Review and approve vendor drawings of equipment, HVAC etc. & bulk items.
Prepare URS, DQ, IQ, OQ and PQ for equipment / system, carry out Clean Room Validation.
Carry out Inspection & Testing of Equipment, Packaged Equipment, and Piping etc. to ensure adherence to high
standard of quality and hygiene.
Project Management:-
Establish reliable Project base line by arriving at a realistic cost and schedule estimate.
Prepare budget and compute capex.
Monitor budgeted cost and strategize to maintain control and prevent cost overruns during project execution.
Create well defined Project roadmaps to include the project goals, timelines, deliverables, milestones, areas of
risk and dependencies and thus effectively manage stakeholders.
Proactively monitor and control to find issues ahead of time and take corrective action to ensure effective
execution of projects.
Coordinate adequately and effectively on all activities with various stakeholders, contractors, vendors,
interdepartmental members (QA/QC, EHS/Safety, Maintenance, Engineering, Production, Logistics/Supply Chain,
and Support Services), etc., for smooth execution.
Create and analyze Project MIS to ensure ongoing management and control of the project. Report MIS timely to
both the management and team.
Ensure adherence to the highest standards of Engineering and EHS compliance.
Ensure compliance of Project as per guidelines prescribed by cGMP, ISPE, USFDA, ICH, NFPA, API, ASME, etc.
Manage energy conservation by improving the operation and performance of equipment and by employing best
energy saving practices.
Procurement:-
Prepare Tender / Enquiry, float Enquiry to suppliers, contractors & consultants.
Evaluate and negotiate techno commercial bid (TBA, CBA), finalize QAP, delivery milestone, payment terms,
order placement, seek relevant approvals.
Plan, evaluate, monitor & coordinate and follow up for the submission of drawings, its approval, inspections,
formalities for dispatch like Invoicing / CT-3 / Road Permits, release of payments for timely delivery of the
project items.
Installation, Construction Management, Commissioning & Validation:-
Manage onsite erection, installation & commissioning, qualification & validation of plant processes, equipment
and utilities as per cGMP guidelines and ensure safe execution.
Set up QAP and conduct inspections during relevant stages of fabrication construction at vendor’s shop and
erection onsite.
Commission Equipment, HVAC and entire Facility with Qualification and Validation to the satisfaction of
customer, user and QA department.
Green field and Brown field Projects for New Production Blocks in Kilo, Pilot & Commercial Scales, CRAMS Business
Projects, R&D Labs, Production Enhancement, cGMP Projects, Engineering / Maintenance Projects, Environmental
Safety & Health Projects, Energy Conservation Projects, Formulation Projects.
Some of the key projects delivered with end to end accountability: Kilo- Pilot Plant (INR20 Cr), Site Upgradation (INR
33 Cr), ETP (INR 30 Cr), HPAI Containment (INR 2 Cr), Purified Water (INR 2 Cr), EHS Gap (INR 5 Cr), Plant- 4 (INR 30
Cr), Plant- 5 (INR 37 Cr), BD- 5 (INR 45 Cr), etc.
Projects
3. Mahendra Y. Dhage
Mobile: +917738298002 |E mail: mahendradhage@yahoo.com
Piramal Healthcare Ltd., Mumbai May 2011 to date
General Manager - Corporate Projects
Pharma API Projects& Formulation Projects
(20 projects costing INR 187 Cr.)
Dr. Reddy’s Lab Ltd., Vishakhapatnam Mar’ 2010 – May’2011
Manager – Projects
Pharma API Projects
(5 projectscostingINR 230 Cr.)
Jubilant Life Sciences Ltd., Mysore Feb’ 2006 – Mar 2010
Manager – Projects
Pharma API Projects
(5 projectscosting INR 175 Cr.)
Cipla Ltd., Kurkumbh, Pune Dec’ 2003 – Feb 2006
Management Staff
Pharma API Projects
(INR 45 Cr.)
Orchid Chemicals & Pharma Ltd., Aurangabad Nov’ 2000 – Dec’ 2003
Executive
Pharma Projects
(INR 10 Cr.)
Ion Exchange (I) Ltd., Ankleshwar June’ 1997 – Nov’ 2000
Executive
Pharma Projects
(INR 10 Cr.)
Project Technologies Pvt. Ltd, Baroda Aug’ 1994 – June 1997
Astt. Engr. Projects
Supported 4 mega projects of Polyester plants
B.E. (Mechanical), First Class from Nagpur University July’1990 – June’1994
PMP (Project Management Professional) Certified 2007
IT Skills: MS Windows, Auto-Cad, MS Projects
Date of Birth: 24th
Nov’ 1970,
Languages Known: Marathi, Hindi, English,
Marital status: Married, have a son aged 9 years
Residential Address: B – 104, Chaitanya Apartment, Bhandup (East), Mumbai – 400042
Mahendra Y. Dhage
Employment History
Education
Personal Details