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MB2063D Double-side Planer
USER’S GUIDE
Add.: Beside Sanzhou toll station, Lunjiao Town, Shunde District, Foshan City,
Guangdong Pro., China
Add.: 300 meter south No.3 Hongqi bridge, Guang-zhu Highway, Lunjiao Town, Shunde
District, Foshan City, Guangdong Pro., China
Tel: 0757-27732898 27732960 27755123 27732832
Fax.: 0757-27732547 27725299 27756123
Email: vhold@126.com P.C.: 528308
Website: www.v-hold.com.cn
2
Catalogue
I. Safety generalization 3
II Applications and characteristics for machine tool 3
III Main technical parameters 4
IV Handing and installation for machine tool 4
V Functional descriptions for the components of machine tool 6
VI Descriptions for power operation 7
VII Descriptions for electricity operation 10
VIII Safety precautions 12
IX Maintenance 12
XI Particular sheet for rolling bearing 12
XII Particular sheet for wearing parts 13
3
Distinguished customers:
You are welcome to use the woodworking machinery products manufactured by
Woodworking Machinery Co., Ltd.
The machine is designed and manufactured meticulously by our company, with
excellent quality. One of the important management principles of our company is to
ensure the safety operation of machines and personal safety of staff members in the
operation area, therefore, correct operation is precondition for ensure of safety
production.
The machine must be operated by the personnel who are trained, with professional
knowledge and sense of responsibility. Otherwise, there may be dangerous. Our company
will not be responsible for any loss caused by mistakes during operations. And any
machine user who makes wrong operations shall be completely responsible for all the
losses.
In order to help you to use the machines correctly and safely, you must read the
brochure carefully before installation and operating the machine.
I Safety generalization:
1. The operator must read the brochure carefully before switched on machine.
2. The operator must wear labor protective necessities to comply with local safety
requirements, not to wear clothes too loose; snood long hairs in cap in avoid of
personal injury from unexpected accidents.
3. Maintain workplace neatly; health, the stored materials shall not affect operator's
attention, and not to occupy passage.
4. No touching the workpieces and parts of machine during its operation or not
completely stopped running.
5. Dismantlement of any security shroud is prohibited during machine is operating.
6. As protection device of machine is out of order, it should be repaired or the trouble
excluded immediately.
7. No starting up machine as its safety device is not in good condition.
8. The operators must comply with the code on machine maintenance and safe
operation.
9. Lubrication points need lubricating before the machine is switched on.
10. The machine must be equipped with reliable ground connection (with grounding
terminal signs in distribution box).
11. The power supply must be shut off by professionals before machine maintenance,
4
adjustment, and tool installation. And works of electrical system will be done by
electrician.
12. A comprehensive inspection must be finished so as to check if the shaft, guide way,
and all parts of the machine are locked tightly, and to see if blades are loose, each shaft
rotates smoothly in avoid of any troubles before launching the machine.
13.The wood materials that will be processed are not allowed with hard objects, such as
nails, sand and gravel, and etc.
14 . Operators are forbidden to leave their posts as the machine operates and is not
completely stopped running.
15. No any objects are allowed to place on the machine table and other working
surfaces.
16. Remove dust out of all parts of machine when each duty ends, and the dust in electric
cabinet will be removed once a week (by electricians)
17. Please idle high gear and low gear on stepless shifting mechanism handle for many
times to prevent it from rust when the machine is switched on each duty. The handle is
prohibited to be run as the machine stops running.
18. Pay attention to the sound and running status of electric motor in avoid
of shortage-phase running, and stop the machine right away for electrician’s
check if any unusual thing occurs.
9. Pay attention to the balance status of cutter shaft, no unbalanced knife blades are
allowed to be mounted on the shaft.
II、Applications and characteristics for machine tool
The machine tool is a special-purpose woodworking machine which is designed
according to the market research and advices from end-users of our company, mainly
used in woodenware, wood plank, flitch, as well as upper & lower planes processing
simultaneously, with high production efficiency, suits for furniture manufacturing, we
also a mass production enterprise of integrated timber.
The machine tool adopts track mounted feeding, processing timber with smooth
flatness, equipped with sub-feeding roller, a few pieces of plank, wood can be processed
5
at the same time, feed speed is stageless timing, the lower planing tool can be pull out
easily for change cutting blade conveniently.
III、Main technical parameters
item unit parameters
Maximum machining width mm 630
Maximum machining thickness mm 200
Minimum machining thickness mm 15
Minimum machining length mm 320
Rotational frequency of cutter shaft r/min 5000
Feeding speed M/min 5-20
Power of upper cutter shaft Kw/H
P
11/15
Power of lower cutter shaft Kw/H
P
7.5/10
Power of feed electric motor Kw/H
P
2.2/3
Power for hoisting motor of upper baseframe Kw/H
P
0.37/0.5
Total power Kw/H
P
21.07/25.50
Outer dimension mm 2800×1260×1680mm
Weight of machine tool Kg.f
6
IV、Handing and installation for machine tool
Four lifting lugs are equipped near the four corners on both sides of the machine.
While lifting, hang at the upper-part of four lugs with wire rope to lift them, then separate
the space where wire rope bumps against tool with wood block in avoid of damage to the
machine tool.
The machine can be placed on a solid concrete floor, with concrete surface
thickness not less than 150mm. on both ends of machine are four bolt holes screwed into
the four bolts (see chart below).
place a piece of steel board with thickness of 8-10mm on the ground below bolt 14
while installation, and placed it levelly on the table, horizontal adjustment of the
machine worktable should be within 0.2-100mm%, then tighten nut.
7
1 Stepless gear box 10 Lower planing cuing
scale
2 Adjustment switch for
feeding pressure
11 Belt elasticity knob
stand of lower planing
shaft
20 Electric box
3 Feeding pressure block 12 Lifting adjustment
button of convey stand.
21 Feed wheel bolt before
upper planing tool is
adjusted
8
4 Tool control box 13 Dimension indicating
scale for finished
product
22 Adjustable screw of
front pressure plate
5 Upper stop plate 14 Level bolt 24 Spring adjusting bolt of
front pressure plate
6 Left stop plate 15 Fit strip for lifting guide
way
25 Discharge wheel bolt
after upper planing tool
is adjusted
7 Right stop plate 16 Supporting bolt
8 Hand wheel of front
table
17 Pulling handle of lower
planing tool
9 Fit strip of front
worktable
18 Hoisting motor and fine
tuning hand wheel
V、Functional descriptions for the components of machine tool
1. Adjustment of feeding speed: variable speed, that is ,the planing speed may be adjusted
and indicated according to needs, turn right is to slow down, and turn left is to speed up,
the speed adjustments are not allowed unless feeding operation continuous.
2. Adjustment switch for feeding pressure: switch is set on high point at normal location,
it shows the standard pressure, as gravitational cutting is needed, loose the fixed screws
and place the switch at a lower position, letting spring axial exerts compression on
processing materials to enhance transportation capacity, instead, if the pressure overload,
will restore what it was before.
3. Feeding pressure block: with flexibility and pressure to strengthen the ability for
sending materials in void of rebounding of materials processing
4. Machine control box: there are START and STOP BOTTONS, numerical indicator,
digital input keyboard, and ammeter on control panel of electric motor. All operations
can be done on the control panel.
5. Upper stop plate: used to control the thickness of rough wood or planks in case that
upper planing tool will cut too much of them.
6. Left stop plate: guiding timber straight forward, not outside of your workspace during
operation.
7. Right stop plate: guiding timber straight ahead, not outside of your workspace during
operation.
8. Lifting handwheel of front worktable: rotate hand wheel to control movements
(upward and downward) of front worktable, make proper adjustment of cutting thickness
9
at lower part of workpieces, cutting amount will be decreased as you turn the handwheel
right; and cutting amount will be increased as the handwheel is turned left.
9. Fit strip of front worktable: for tolerance adjustments of magazine elevator feeder.
10.Lower planing cuing scale
Dimensioning of thickness at the lower planing.
11. Belt elasticity knob stand of lower planing shaft: adjust the elasticity of rotating belt
of lower planing shaft; the belt is loose as uplifting the knob stand; instead, it is
tightening.
12. Lifting adjustment button of convey stand. Adjusting upper stand and planing
thickness press the upper button shows lifting, press the lower button indicates decreasing,
and hand-off is to stop operation.
13. Dimension scale for finished product: by which, the dimension of finished
products will be indicated and shown as workpiece is planed
14. Level bolt: adjust the bolt when mechanical level correction is needed, then fix it
up.
15. Hoisting and parallel adjustments: it will be adjusted when the same workpiece is
processed with uneven thickness and or abnormal hoisting occurs, firstly loosen screw
of fixed block to adjust the copper cap in the fixed block to the appropriate location, then
locking the screw tightly.
16. Parallel adjustment to the lower planing part: make adjustment when the height of
double ends of lower planing shaft is inconsistent, firstly, relax the lower screw cap, and
unscrew outer bolt cap, then screwing it right or left to adjust high degree of double ends
respectively, as calibration of parallel degree ends, tightening them one by one, and the
height of knife edge must keep the same as rear worktable.
17. Pulling handle of lower planing tool: use it to pull out lower knife as the lower
planing tool needs to be changed.
10
18. Hoisting motor and fine tuning handwheel: it is an auto-hoisting motor for
transmission of upper stand and planing thickness, also used to make manual
rotation for fine-tuned of micro-inching.
20. Electric box: is the total electrical control box of each circuit, there is a need to
lock the cover tightly in avoid of wet. Genera Power Switch must rotate to the
end by anticlockwise way before opening the door of electrical box.
21. Adjust feed wheel bolt before upper planing tool: adjust height of feeding wheel
before the upper planing tool, turn it with mobile wrench while adjusting;
high-points will be adjusted in clockwise rotation; while low-points will be
adjusted in counter-clockwise rotation.
22. Regulating screw on front pressure pad. Regulate pressure height to prevent
workpiece processing from beating or stopping and impact planing.
23. Spring adjusting screw on front pressure pad: used for regulating single flexibility
degree of the front pressure pad.
24. Pressure adjusting screw on rear pressure pad: used for regulating height of the
rear pressure pad, to prevent workpiece processing from beating or stopping and
impact planing.
25. Adjust discharge wheel bolt behind upper planing tool: regulate output pressure of
planed workpiece, turn wrench to regulate height. High-points will be adjusted
in clockwise rotation; low-points will be adjusted in counter-clockwise rotation.
VI、Descriptions for electricity operation
1. First, determine whether rotating is in right direction based on arrow turning.
2. Regulate required machining thickness of conveyor, upper and lower planing tools
by electric or manual adjustment, if needed.
3. The machine is suitable for machining pieces in uniform thickness; and not
suitable for level regulation of excessive deflected materials.
4. Check each transmission and rotating parts for making proper adjustments.
5. Installed for upper or lower planing tools is subject to 1mm higher than end of
knife edge, and 2-3mm higher than cutter shafts.
6. Check moving wheel at worktable, to keep it higher than operating surface, and at
least 0.2mm higher than operating surface is excellent.
11
7. Tightness or tolerance will be examined and shown by the belt mounted on upper
and lower cutter shafts, which is subject to little flexibility of finger pressure.
8. As the knife on lower cutter shaft needs replacing, the triangle belt must be
dismantled before blade is dragged out, if the knife is checked all right, re-put it at
where it was, then install the belt and screw it tightly.
. Planing adjustments for lower level cutter: turning handwheel 8 to lifting or lowering
front worktable, the cutting amount is height difference between the top point of the
lower level cutter and surface of front worktable.
10. Adjustments of machining thickness: Press SWITCH 12 of lower button,
hoisting or lowering the upper machine framebase to change the space between upper
lever cutter and surface of rear worktable in order to process different thickness, turn
handwheel 18 manually to move or adjust micro-inching of upper machine framebase
until required thickness is to your satisfactory.
11.Wide V-belt stageless speed adjusting structure is adopted to regulate feed speed,
while regulating speed, feed electric motor must be launched firstly, then turn handle to
achieve the purpose of speed regulating, adjustments of this stageless speed adjusting
structure is prohibited in non-operation state in avoid of damage to it.
12. The adjustment of convey belt in tension state: Both sides on front part of the
machine are equipped with tensioning device 3 of the conveyer belt, loosing nut and
rotating screw to pull bearing move so as to tighten conveyor to a suitable position
before locking the nut tightly.
13. Exert pressure on transmission belt: as feed pressure is not enough for planing thicker
timber, the structure will exert pressure on wood materials, regulating method is to loose
feed pressure regulating handle 2, press down handle to relock feeding pressure handle 2,
and timber will be exerted.
Remarks: (1) exerting pressure on wood materials is not allowed as transmission belt is in
tightening status. (2) Timer with thickness below 100mm cannot be exerted pressure
generally.
14. Overload protection equipment of feeding system
In avoid of structure damage caused by overloading, overload protection device for
feeding system of the machine tool is designed, axis sleeve 4 of this device is installed on
the shaft of feed chain plate, and rotates with the shaft synchronically, chain wheel 3is
empty jacketed on sleeve 4, chain wheel2 is connected with sleeve through flat key, chain
2 and chain 3 is jointed by steel balls, steel balls transmit torque by thrust of disc springs
8,iffeeding systems are overloaded, chain 3 will rotate freely over the sleeve 4,and chain
2 and sleeve4 do not rotate for protecting security of the structure.
12
The thrust of spring 8 is based on rough adjustment of round nut10 and micro-adjustment
of plug screw 11, and spring thrust is regulated when it leaves factory and need not to
re-adjust normally,
as feeding system is
overloading, the sound such as “kala……kala……”produced between iron balls and
chain 3 belong normal phenomenon because of relative running of chain wheel 2 and
chain 3, and the overloading factor must be excluded before machine tool works
continuously.
15. Replacement of blade and shaft for lower lever cutter
(1) Run handwheel to make belt in relaxation and take off V-belt.
(2) Loosing the bolts on two ends of machine tool to turn lower cutter at 90 ° in
clockwise rotation, making it on the same line as shaft, then pulling out knife
shaft.
(3) Loosing lag screw on treadle bar of blades to change blade, knife blade position
will be regulated by corrector according to sketch marked place before lag
screw is locked tightly.
(4)Pushing changed knife blade into the machine tool, then fix bolts on double ends
of it.
(5) Rotating shaft by manual slowly, and ensure that the running is smooth freely, to
install V-belt, and adjust its tightness, cover safety enclosure.
16. Blade replacement for the blade of upper horizontal axis.
(1) According to the step of "(3) " to replace blade as the cuttings cover is take
down.
(2) Lag screw must be locked tightly as blade is changed, rotating it manually, only
13
as it’s running smoothly, the cuttings cover can be mounted.
(3)Pressing "10" to adjust machining thickness before work begins.
17. Machine operating ste
(1)Pre-trial preparations
(2) Wipe rust-proofing oil off machine tool, and clean it up.
3) Ground wire must be connected while connecting power supply, turning
the lower level axle to ensure if rotary direction is all right (watching
from the front axle, it should be in clockwise rotation),if it is wrong,
change it with any two of the three main power lines.
(4) Cutting off power supply to install knife, and regulate each part of machine tool in
accordance with the previous mentioned requirements of tool adjustments.
(5) Rotating each shaft manually to see whether cutters collides against
other parts, then start each shaft electrically to ensure that all of them
are in good order before free operation.
18. Trial running for machine tool
(1)Preparations before trial running
1) Removal rust-proofing oil off the machine, and clean it up
2) connect ground wire while connecting power supply simultaneously,
start the lower level axle to ensure if its running direction is all right (watching from the
front end of the axle, it should be in clockwise), if it is wrong, replace them with any two
of the three main power lines.
3) Cutting off power supply to install cutter and regulate each part in accordance
with the previous mentioned standard for tool requirements.
4) Rotating cutter shaft manually to see whether cutter collides against other parts
of the machine tool, then start each shaft and ensure if any thing is all right before free
operation.
(2)Trial running of machine tool
Regulating of feed speed into a low feed rate, then feeding wood, and make
careful observation on operating status of each part. If an abnormal thing occurs,
immediately pressed down emergency stop button to remove the abnormal condition,
normal operation can be started as soon as trial running is completed, pressing top of the
emergency stop button in clockwise rotation in order to reset it.
VII、 Descriptions for electricity operation
14
mm Inch
1. Panel and keyboard functions.
1) Display panel:
PV (Present value): The showed value above the controller, indicating current
actual machining thickness of the machine tool
SV (Set value): the input target value of new thickness will show on
this showing area.
Indicator light of operating units
Operation indicator light: as press down RUN, the machine will start
immediately, and indicator light is on, as completion of the entire program, the light went
out. But if motor cannot be started for various reasons, relay will stop outputting, while
the light flashes for 10 times.
2)Number key: Ten number keys in all within this area except for 0~9.
3) ▼ ▲ Keys are used for micro- inching adjustments.
4)Key functions
SET: calibration key: as correction function is needed, input value directly, and confirm if
it is ok, as everything is in order, the red light of keyboard should be bright when you
press down it, and UUUU is shown on PV at this moment for reconfirmation again, if
correct, re-press SET key to finish correct function, but you have to stop pressing when
the input value is wrong.
F UNIT: is the key that used as unit switcher. As the machine use mm and Inch as unit
display, you must press the key firstly before switching, at the same time, the unit
indicating light converts immediately.
The maximum value in mm unit: 999.9mm
Inch The maximum value in Inch unit: 39.36Inch
15
△: Is Clear (Stop) Key: used as clear key as you input value and make correction; also
used as stop key during motor functions.
SET:is motor starter
2. Postnotum (backplane) connection:
1) Power line connection: input end of AC power, power categories must be confirmed
before connection, it can be customized if special voltage is required. If is equipped
wrongly, controller may be damaged severely and permanently.
2) Sensor connection: proximity switch or encoder can be switched on it.
VDC is used to provide power supply for sensor of 12V DC voltage, SG terminal is OV,
you are not allowed to use short circuits on two terminals in avoid of damage to power
supply, its terminal is input side of proximity switch or encoder.
3) Relay connection:
RELAY1: is value increasing control relay, and RELAY2 is value decreasing control
relay, interlocking protection is difficulty added in software, but it is still strongly
recommended to join interlocking wiring in electromagnetic switch.
4) FG Connection: is the earth wire of controller. When the controller is disrupted and
interfered, you should connect it to grounding system.
5) Remarks: If there is an emergency stop switch in the machinery, do not cut off
controller power during sudden-stop time simultaneously, otherwise error PV value
will product.
3. Operation method:
1) Size calibration:
Input new value
SET key Red light is bright on SET key
16
YES NO
functions for finish& calibration Give up function
New value is indicated on PV
2) Setting value-input:
You may press value key to input new thickness value directly, and all input value
will be shown on SV. But you may press△CLR key to recover the previous value when
you decide to give up the function,
When you use inch unit and input new value which is above39.36, PV SV will flash
automatically to re-show the previous value so as to remind the operator to re-input once
again
3) Starting up:
You can press RUN key to start up motor as new value is inputted, but RUN key
will fail to function as PV value is equal to SV value; besides, when the motor is initiated
and without any movement, indicating light will flash for 10 times, then, the previous
value should be recovered.
4) Stopping motor:
You can press △STOP key to terminate motor running if needed.
If the machine tool is equipped with lower limit switch, outputting of the controller
will stop automatically and return to ready state after 1.5 seconds as the limit switch is
operated during motor functions.
If the motor is out of order and cannot stop normally during running, the controller
will also stop outputting after 1.5 seconds to abandon running trip, and back to ready
state.
5)Operation for adjusting micro-inching
Height for table top can be adjusted directly by manual operation of ▼ ▲ ,the two keys .
3. Trouble shooting
UUUUU is
shown on PV
SET key △CLR key
17
1). No any lights are showed while switches on.
①. Please confirm if supply voltage is normal?
② Is fuse normal? You must use the same specification as original fuse if the
fuse needs to be updated,
③. Send to factory for maintenance and repairs.
2). No figures are shown, except for unit signals and decimal point as the machine is
switched on.
①. Please input correct thickness, then press SET key twice.
② If this trouble occurs frequently. Please contact the manufacturer to deal
with.
3) Motor stops running while indicating light flashes after initiates the machine by
pressing RUN:
①Confirm if all lines are layout correctly?
②. Whether motor is out of order?
③. Send it to the factory for maintenance and repairs.
4) Operation is normal, but PV figures increase or decrease abnormally: Please
interchange two connecting wires of proximity switches.
5). PV figures will reduce or increase gradually and abnormally at normal time.
1 . Connecting wiring terminal of rear panel FG to ground (in accordance with
grounding specifications of the third category)
②. Isolation transformer and high-frequency filter (EMI FILTER) should be installed
before power input terminal of controller fatherly if the results are not good.
6). If other unexpected things happened, please contact us.
VIII Safety precautions
18
1. 1. You must check knife edge to see if it is fixed stably before operation to
prevent main spindle from turning and springing.
2. Removal of iron dust or adjustments of internal mechanical should be done as
machinery stop running completely.
3. As processed workpiece is still on the table, no lowering operation is allowed to
continue in case of damage to lifting devices.
4. Non-approval of original manufacturer, no matter any situation, adjustment for
lifting nut is not allowed all by one part. Otherwise, it will affect mechanical
accuracy seriously and cause abnormal damage of transmission equipment.
5. Upper and lower planing tools should be well maintained so as to keep them
sharp and good for cut capacity
IX Maintenance
According to the following table to make regular lubrications of refueling points,
and keep clean and tidy appearance of the machine and guiding ways for various
moveable components.
Oil site Recommaned kinds of
lubrications
Lubrication period
Elevating screw and nut of
upper framework
N46 Machine oil Once for three duties
Elevating guiding way of
upper framework
Machine oil Once for three duties
Elevating bevel gear of upper
framework
ZG-3 calcium grease Once for three months
Thrust bearing of upper
framework
ZG-3 calcium grease Once for six months
Movable guiding way of front
worktable
N46 Machine oil Once for three duties
worm reduction box 90 # Gear oil Once per1000hours
Each chain cutter bar& chain
wheel
N46 Machine oil Once for each duty
Each rolling bearing Once for six months
X Particular sheet for rolling bearing
19
Descriptions Models
Quantit
y
Assamble part
Bearing with
spherical-seated outside
surface
UCF-208 2sets Double ends of rear rolling bearing of
link joint
Bearing with
spherical-seated outside
surface
UCT-208 2 sets Double ends of front rolling bearing of
link joint
Deep groove ball
bearing
6307-Z/P5 4sets Double ends of upper and lower cutter
shafts
Deep groove ball
bearing
6206-Z 2sets Rotary table shaft
Deep groove ball
bearing
6006-2Z 10sets End part, front roller and rear roller of
lower drum
Deep groove ball
bearing
6203-Z 2sets compression roller
Deep groove ball
bearing
6205-Z 2sets Rock arm of tightener sprocket
Deep groove ball
bearing
6203-Z 3sets Tightener sprocket
Ball thrust bearing 51106 1set Rotary stage shaft
Ball thrust bearing 51105 8sets Lower part of elevating screw of upper
framework
Ball thrust bearing 51104 1set Screw of front worktable
Steel ball ¢16 16piece
s
Insidt overloading protection
XI、Particular sheet for wearing parts
Descriptions Model(specification) Quatity
Narrow V belt SPA1850 Four bars
SPA1800 Four bars
Wide V belt 31X10X975 One bars
Hoisting screw nut Tr32X6 Four pieces
The product is subject to the actual matter as the outer dimension and coefficient
may be changed because of continuous improvement.
20
V-HOLD Woodworking Machinery Co.,Ltd. Packing list Product Model
MB2063D
1/1 Case( Piece) NO.
Paking method:
Dimension: L*b*h mm
Net weight
Gross weight
Series
number
Descriptions Specifications Quatity Remarks:
1 First Main frame 1 one
2 Second Corrector 1 one
3 Third Users’ guide 1one
4 Fourth Packing list 1one Attached in the
users’ guide
Packing inspector: Day Month Year

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MAHABIR - Double Side Planner Manual

  • 1. 1 MB2063D Double-side Planer USER’S GUIDE Add.: Beside Sanzhou toll station, Lunjiao Town, Shunde District, Foshan City, Guangdong Pro., China Add.: 300 meter south No.3 Hongqi bridge, Guang-zhu Highway, Lunjiao Town, Shunde District, Foshan City, Guangdong Pro., China Tel: 0757-27732898 27732960 27755123 27732832 Fax.: 0757-27732547 27725299 27756123 Email: vhold@126.com P.C.: 528308 Website: www.v-hold.com.cn
  • 2. 2 Catalogue I. Safety generalization 3 II Applications and characteristics for machine tool 3 III Main technical parameters 4 IV Handing and installation for machine tool 4 V Functional descriptions for the components of machine tool 6 VI Descriptions for power operation 7 VII Descriptions for electricity operation 10 VIII Safety precautions 12 IX Maintenance 12 XI Particular sheet for rolling bearing 12 XII Particular sheet for wearing parts 13
  • 3. 3 Distinguished customers: You are welcome to use the woodworking machinery products manufactured by Woodworking Machinery Co., Ltd. The machine is designed and manufactured meticulously by our company, with excellent quality. One of the important management principles of our company is to ensure the safety operation of machines and personal safety of staff members in the operation area, therefore, correct operation is precondition for ensure of safety production. The machine must be operated by the personnel who are trained, with professional knowledge and sense of responsibility. Otherwise, there may be dangerous. Our company will not be responsible for any loss caused by mistakes during operations. And any machine user who makes wrong operations shall be completely responsible for all the losses. In order to help you to use the machines correctly and safely, you must read the brochure carefully before installation and operating the machine. I Safety generalization: 1. The operator must read the brochure carefully before switched on machine. 2. The operator must wear labor protective necessities to comply with local safety requirements, not to wear clothes too loose; snood long hairs in cap in avoid of personal injury from unexpected accidents. 3. Maintain workplace neatly; health, the stored materials shall not affect operator's attention, and not to occupy passage. 4. No touching the workpieces and parts of machine during its operation or not completely stopped running. 5. Dismantlement of any security shroud is prohibited during machine is operating. 6. As protection device of machine is out of order, it should be repaired or the trouble excluded immediately. 7. No starting up machine as its safety device is not in good condition. 8. The operators must comply with the code on machine maintenance and safe operation. 9. Lubrication points need lubricating before the machine is switched on. 10. The machine must be equipped with reliable ground connection (with grounding terminal signs in distribution box). 11. The power supply must be shut off by professionals before machine maintenance,
  • 4. 4 adjustment, and tool installation. And works of electrical system will be done by electrician. 12. A comprehensive inspection must be finished so as to check if the shaft, guide way, and all parts of the machine are locked tightly, and to see if blades are loose, each shaft rotates smoothly in avoid of any troubles before launching the machine. 13.The wood materials that will be processed are not allowed with hard objects, such as nails, sand and gravel, and etc. 14 . Operators are forbidden to leave their posts as the machine operates and is not completely stopped running. 15. No any objects are allowed to place on the machine table and other working surfaces. 16. Remove dust out of all parts of machine when each duty ends, and the dust in electric cabinet will be removed once a week (by electricians) 17. Please idle high gear and low gear on stepless shifting mechanism handle for many times to prevent it from rust when the machine is switched on each duty. The handle is prohibited to be run as the machine stops running. 18. Pay attention to the sound and running status of electric motor in avoid of shortage-phase running, and stop the machine right away for electrician’s check if any unusual thing occurs. 9. Pay attention to the balance status of cutter shaft, no unbalanced knife blades are allowed to be mounted on the shaft. II、Applications and characteristics for machine tool The machine tool is a special-purpose woodworking machine which is designed according to the market research and advices from end-users of our company, mainly used in woodenware, wood plank, flitch, as well as upper & lower planes processing simultaneously, with high production efficiency, suits for furniture manufacturing, we also a mass production enterprise of integrated timber. The machine tool adopts track mounted feeding, processing timber with smooth flatness, equipped with sub-feeding roller, a few pieces of plank, wood can be processed
  • 5. 5 at the same time, feed speed is stageless timing, the lower planing tool can be pull out easily for change cutting blade conveniently. III、Main technical parameters item unit parameters Maximum machining width mm 630 Maximum machining thickness mm 200 Minimum machining thickness mm 15 Minimum machining length mm 320 Rotational frequency of cutter shaft r/min 5000 Feeding speed M/min 5-20 Power of upper cutter shaft Kw/H P 11/15 Power of lower cutter shaft Kw/H P 7.5/10 Power of feed electric motor Kw/H P 2.2/3 Power for hoisting motor of upper baseframe Kw/H P 0.37/0.5 Total power Kw/H P 21.07/25.50 Outer dimension mm 2800×1260×1680mm Weight of machine tool Kg.f
  • 6. 6 IV、Handing and installation for machine tool Four lifting lugs are equipped near the four corners on both sides of the machine. While lifting, hang at the upper-part of four lugs with wire rope to lift them, then separate the space where wire rope bumps against tool with wood block in avoid of damage to the machine tool. The machine can be placed on a solid concrete floor, with concrete surface thickness not less than 150mm. on both ends of machine are four bolt holes screwed into the four bolts (see chart below). place a piece of steel board with thickness of 8-10mm on the ground below bolt 14 while installation, and placed it levelly on the table, horizontal adjustment of the machine worktable should be within 0.2-100mm%, then tighten nut.
  • 7. 7 1 Stepless gear box 10 Lower planing cuing scale 2 Adjustment switch for feeding pressure 11 Belt elasticity knob stand of lower planing shaft 20 Electric box 3 Feeding pressure block 12 Lifting adjustment button of convey stand. 21 Feed wheel bolt before upper planing tool is adjusted
  • 8. 8 4 Tool control box 13 Dimension indicating scale for finished product 22 Adjustable screw of front pressure plate 5 Upper stop plate 14 Level bolt 24 Spring adjusting bolt of front pressure plate 6 Left stop plate 15 Fit strip for lifting guide way 25 Discharge wheel bolt after upper planing tool is adjusted 7 Right stop plate 16 Supporting bolt 8 Hand wheel of front table 17 Pulling handle of lower planing tool 9 Fit strip of front worktable 18 Hoisting motor and fine tuning hand wheel V、Functional descriptions for the components of machine tool 1. Adjustment of feeding speed: variable speed, that is ,the planing speed may be adjusted and indicated according to needs, turn right is to slow down, and turn left is to speed up, the speed adjustments are not allowed unless feeding operation continuous. 2. Adjustment switch for feeding pressure: switch is set on high point at normal location, it shows the standard pressure, as gravitational cutting is needed, loose the fixed screws and place the switch at a lower position, letting spring axial exerts compression on processing materials to enhance transportation capacity, instead, if the pressure overload, will restore what it was before. 3. Feeding pressure block: with flexibility and pressure to strengthen the ability for sending materials in void of rebounding of materials processing 4. Machine control box: there are START and STOP BOTTONS, numerical indicator, digital input keyboard, and ammeter on control panel of electric motor. All operations can be done on the control panel. 5. Upper stop plate: used to control the thickness of rough wood or planks in case that upper planing tool will cut too much of them. 6. Left stop plate: guiding timber straight forward, not outside of your workspace during operation. 7. Right stop plate: guiding timber straight ahead, not outside of your workspace during operation. 8. Lifting handwheel of front worktable: rotate hand wheel to control movements (upward and downward) of front worktable, make proper adjustment of cutting thickness
  • 9. 9 at lower part of workpieces, cutting amount will be decreased as you turn the handwheel right; and cutting amount will be increased as the handwheel is turned left. 9. Fit strip of front worktable: for tolerance adjustments of magazine elevator feeder. 10.Lower planing cuing scale Dimensioning of thickness at the lower planing. 11. Belt elasticity knob stand of lower planing shaft: adjust the elasticity of rotating belt of lower planing shaft; the belt is loose as uplifting the knob stand; instead, it is tightening. 12. Lifting adjustment button of convey stand. Adjusting upper stand and planing thickness press the upper button shows lifting, press the lower button indicates decreasing, and hand-off is to stop operation. 13. Dimension scale for finished product: by which, the dimension of finished products will be indicated and shown as workpiece is planed 14. Level bolt: adjust the bolt when mechanical level correction is needed, then fix it up. 15. Hoisting and parallel adjustments: it will be adjusted when the same workpiece is processed with uneven thickness and or abnormal hoisting occurs, firstly loosen screw of fixed block to adjust the copper cap in the fixed block to the appropriate location, then locking the screw tightly. 16. Parallel adjustment to the lower planing part: make adjustment when the height of double ends of lower planing shaft is inconsistent, firstly, relax the lower screw cap, and unscrew outer bolt cap, then screwing it right or left to adjust high degree of double ends respectively, as calibration of parallel degree ends, tightening them one by one, and the height of knife edge must keep the same as rear worktable. 17. Pulling handle of lower planing tool: use it to pull out lower knife as the lower planing tool needs to be changed.
  • 10. 10 18. Hoisting motor and fine tuning handwheel: it is an auto-hoisting motor for transmission of upper stand and planing thickness, also used to make manual rotation for fine-tuned of micro-inching. 20. Electric box: is the total electrical control box of each circuit, there is a need to lock the cover tightly in avoid of wet. Genera Power Switch must rotate to the end by anticlockwise way before opening the door of electrical box. 21. Adjust feed wheel bolt before upper planing tool: adjust height of feeding wheel before the upper planing tool, turn it with mobile wrench while adjusting; high-points will be adjusted in clockwise rotation; while low-points will be adjusted in counter-clockwise rotation. 22. Regulating screw on front pressure pad. Regulate pressure height to prevent workpiece processing from beating or stopping and impact planing. 23. Spring adjusting screw on front pressure pad: used for regulating single flexibility degree of the front pressure pad. 24. Pressure adjusting screw on rear pressure pad: used for regulating height of the rear pressure pad, to prevent workpiece processing from beating or stopping and impact planing. 25. Adjust discharge wheel bolt behind upper planing tool: regulate output pressure of planed workpiece, turn wrench to regulate height. High-points will be adjusted in clockwise rotation; low-points will be adjusted in counter-clockwise rotation. VI、Descriptions for electricity operation 1. First, determine whether rotating is in right direction based on arrow turning. 2. Regulate required machining thickness of conveyor, upper and lower planing tools by electric or manual adjustment, if needed. 3. The machine is suitable for machining pieces in uniform thickness; and not suitable for level regulation of excessive deflected materials. 4. Check each transmission and rotating parts for making proper adjustments. 5. Installed for upper or lower planing tools is subject to 1mm higher than end of knife edge, and 2-3mm higher than cutter shafts. 6. Check moving wheel at worktable, to keep it higher than operating surface, and at least 0.2mm higher than operating surface is excellent.
  • 11. 11 7. Tightness or tolerance will be examined and shown by the belt mounted on upper and lower cutter shafts, which is subject to little flexibility of finger pressure. 8. As the knife on lower cutter shaft needs replacing, the triangle belt must be dismantled before blade is dragged out, if the knife is checked all right, re-put it at where it was, then install the belt and screw it tightly. . Planing adjustments for lower level cutter: turning handwheel 8 to lifting or lowering front worktable, the cutting amount is height difference between the top point of the lower level cutter and surface of front worktable. 10. Adjustments of machining thickness: Press SWITCH 12 of lower button, hoisting or lowering the upper machine framebase to change the space between upper lever cutter and surface of rear worktable in order to process different thickness, turn handwheel 18 manually to move or adjust micro-inching of upper machine framebase until required thickness is to your satisfactory. 11.Wide V-belt stageless speed adjusting structure is adopted to regulate feed speed, while regulating speed, feed electric motor must be launched firstly, then turn handle to achieve the purpose of speed regulating, adjustments of this stageless speed adjusting structure is prohibited in non-operation state in avoid of damage to it. 12. The adjustment of convey belt in tension state: Both sides on front part of the machine are equipped with tensioning device 3 of the conveyer belt, loosing nut and rotating screw to pull bearing move so as to tighten conveyor to a suitable position before locking the nut tightly. 13. Exert pressure on transmission belt: as feed pressure is not enough for planing thicker timber, the structure will exert pressure on wood materials, regulating method is to loose feed pressure regulating handle 2, press down handle to relock feeding pressure handle 2, and timber will be exerted. Remarks: (1) exerting pressure on wood materials is not allowed as transmission belt is in tightening status. (2) Timer with thickness below 100mm cannot be exerted pressure generally. 14. Overload protection equipment of feeding system In avoid of structure damage caused by overloading, overload protection device for feeding system of the machine tool is designed, axis sleeve 4 of this device is installed on the shaft of feed chain plate, and rotates with the shaft synchronically, chain wheel 3is empty jacketed on sleeve 4, chain wheel2 is connected with sleeve through flat key, chain 2 and chain 3 is jointed by steel balls, steel balls transmit torque by thrust of disc springs 8,iffeeding systems are overloaded, chain 3 will rotate freely over the sleeve 4,and chain 2 and sleeve4 do not rotate for protecting security of the structure.
  • 12. 12 The thrust of spring 8 is based on rough adjustment of round nut10 and micro-adjustment of plug screw 11, and spring thrust is regulated when it leaves factory and need not to re-adjust normally, as feeding system is overloading, the sound such as “kala……kala……”produced between iron balls and chain 3 belong normal phenomenon because of relative running of chain wheel 2 and chain 3, and the overloading factor must be excluded before machine tool works continuously. 15. Replacement of blade and shaft for lower lever cutter (1) Run handwheel to make belt in relaxation and take off V-belt. (2) Loosing the bolts on two ends of machine tool to turn lower cutter at 90 ° in clockwise rotation, making it on the same line as shaft, then pulling out knife shaft. (3) Loosing lag screw on treadle bar of blades to change blade, knife blade position will be regulated by corrector according to sketch marked place before lag screw is locked tightly. (4)Pushing changed knife blade into the machine tool, then fix bolts on double ends of it. (5) Rotating shaft by manual slowly, and ensure that the running is smooth freely, to install V-belt, and adjust its tightness, cover safety enclosure. 16. Blade replacement for the blade of upper horizontal axis. (1) According to the step of "(3) " to replace blade as the cuttings cover is take down. (2) Lag screw must be locked tightly as blade is changed, rotating it manually, only
  • 13. 13 as it’s running smoothly, the cuttings cover can be mounted. (3)Pressing "10" to adjust machining thickness before work begins. 17. Machine operating ste (1)Pre-trial preparations (2) Wipe rust-proofing oil off machine tool, and clean it up. 3) Ground wire must be connected while connecting power supply, turning the lower level axle to ensure if rotary direction is all right (watching from the front axle, it should be in clockwise rotation),if it is wrong, change it with any two of the three main power lines. (4) Cutting off power supply to install knife, and regulate each part of machine tool in accordance with the previous mentioned requirements of tool adjustments. (5) Rotating each shaft manually to see whether cutters collides against other parts, then start each shaft electrically to ensure that all of them are in good order before free operation. 18. Trial running for machine tool (1)Preparations before trial running 1) Removal rust-proofing oil off the machine, and clean it up 2) connect ground wire while connecting power supply simultaneously, start the lower level axle to ensure if its running direction is all right (watching from the front end of the axle, it should be in clockwise), if it is wrong, replace them with any two of the three main power lines. 3) Cutting off power supply to install cutter and regulate each part in accordance with the previous mentioned standard for tool requirements. 4) Rotating cutter shaft manually to see whether cutter collides against other parts of the machine tool, then start each shaft and ensure if any thing is all right before free operation. (2)Trial running of machine tool Regulating of feed speed into a low feed rate, then feeding wood, and make careful observation on operating status of each part. If an abnormal thing occurs, immediately pressed down emergency stop button to remove the abnormal condition, normal operation can be started as soon as trial running is completed, pressing top of the emergency stop button in clockwise rotation in order to reset it. VII、 Descriptions for electricity operation
  • 14. 14 mm Inch 1. Panel and keyboard functions. 1) Display panel: PV (Present value): The showed value above the controller, indicating current actual machining thickness of the machine tool SV (Set value): the input target value of new thickness will show on this showing area. Indicator light of operating units Operation indicator light: as press down RUN, the machine will start immediately, and indicator light is on, as completion of the entire program, the light went out. But if motor cannot be started for various reasons, relay will stop outputting, while the light flashes for 10 times. 2)Number key: Ten number keys in all within this area except for 0~9. 3) ▼ ▲ Keys are used for micro- inching adjustments. 4)Key functions SET: calibration key: as correction function is needed, input value directly, and confirm if it is ok, as everything is in order, the red light of keyboard should be bright when you press down it, and UUUU is shown on PV at this moment for reconfirmation again, if correct, re-press SET key to finish correct function, but you have to stop pressing when the input value is wrong. F UNIT: is the key that used as unit switcher. As the machine use mm and Inch as unit display, you must press the key firstly before switching, at the same time, the unit indicating light converts immediately. The maximum value in mm unit: 999.9mm Inch The maximum value in Inch unit: 39.36Inch
  • 15. 15 △: Is Clear (Stop) Key: used as clear key as you input value and make correction; also used as stop key during motor functions. SET:is motor starter 2. Postnotum (backplane) connection: 1) Power line connection: input end of AC power, power categories must be confirmed before connection, it can be customized if special voltage is required. If is equipped wrongly, controller may be damaged severely and permanently. 2) Sensor connection: proximity switch or encoder can be switched on it. VDC is used to provide power supply for sensor of 12V DC voltage, SG terminal is OV, you are not allowed to use short circuits on two terminals in avoid of damage to power supply, its terminal is input side of proximity switch or encoder. 3) Relay connection: RELAY1: is value increasing control relay, and RELAY2 is value decreasing control relay, interlocking protection is difficulty added in software, but it is still strongly recommended to join interlocking wiring in electromagnetic switch. 4) FG Connection: is the earth wire of controller. When the controller is disrupted and interfered, you should connect it to grounding system. 5) Remarks: If there is an emergency stop switch in the machinery, do not cut off controller power during sudden-stop time simultaneously, otherwise error PV value will product. 3. Operation method: 1) Size calibration: Input new value SET key Red light is bright on SET key
  • 16. 16 YES NO functions for finish& calibration Give up function New value is indicated on PV 2) Setting value-input: You may press value key to input new thickness value directly, and all input value will be shown on SV. But you may press△CLR key to recover the previous value when you decide to give up the function, When you use inch unit and input new value which is above39.36, PV SV will flash automatically to re-show the previous value so as to remind the operator to re-input once again 3) Starting up: You can press RUN key to start up motor as new value is inputted, but RUN key will fail to function as PV value is equal to SV value; besides, when the motor is initiated and without any movement, indicating light will flash for 10 times, then, the previous value should be recovered. 4) Stopping motor: You can press △STOP key to terminate motor running if needed. If the machine tool is equipped with lower limit switch, outputting of the controller will stop automatically and return to ready state after 1.5 seconds as the limit switch is operated during motor functions. If the motor is out of order and cannot stop normally during running, the controller will also stop outputting after 1.5 seconds to abandon running trip, and back to ready state. 5)Operation for adjusting micro-inching Height for table top can be adjusted directly by manual operation of ▼ ▲ ,the two keys . 3. Trouble shooting UUUUU is shown on PV SET key △CLR key
  • 17. 17 1). No any lights are showed while switches on. ①. Please confirm if supply voltage is normal? ② Is fuse normal? You must use the same specification as original fuse if the fuse needs to be updated, ③. Send to factory for maintenance and repairs. 2). No figures are shown, except for unit signals and decimal point as the machine is switched on. ①. Please input correct thickness, then press SET key twice. ② If this trouble occurs frequently. Please contact the manufacturer to deal with. 3) Motor stops running while indicating light flashes after initiates the machine by pressing RUN: ①Confirm if all lines are layout correctly? ②. Whether motor is out of order? ③. Send it to the factory for maintenance and repairs. 4) Operation is normal, but PV figures increase or decrease abnormally: Please interchange two connecting wires of proximity switches. 5). PV figures will reduce or increase gradually and abnormally at normal time. 1 . Connecting wiring terminal of rear panel FG to ground (in accordance with grounding specifications of the third category) ②. Isolation transformer and high-frequency filter (EMI FILTER) should be installed before power input terminal of controller fatherly if the results are not good. 6). If other unexpected things happened, please contact us. VIII Safety precautions
  • 18. 18 1. 1. You must check knife edge to see if it is fixed stably before operation to prevent main spindle from turning and springing. 2. Removal of iron dust or adjustments of internal mechanical should be done as machinery stop running completely. 3. As processed workpiece is still on the table, no lowering operation is allowed to continue in case of damage to lifting devices. 4. Non-approval of original manufacturer, no matter any situation, adjustment for lifting nut is not allowed all by one part. Otherwise, it will affect mechanical accuracy seriously and cause abnormal damage of transmission equipment. 5. Upper and lower planing tools should be well maintained so as to keep them sharp and good for cut capacity IX Maintenance According to the following table to make regular lubrications of refueling points, and keep clean and tidy appearance of the machine and guiding ways for various moveable components. Oil site Recommaned kinds of lubrications Lubrication period Elevating screw and nut of upper framework N46 Machine oil Once for three duties Elevating guiding way of upper framework Machine oil Once for three duties Elevating bevel gear of upper framework ZG-3 calcium grease Once for three months Thrust bearing of upper framework ZG-3 calcium grease Once for six months Movable guiding way of front worktable N46 Machine oil Once for three duties worm reduction box 90 # Gear oil Once per1000hours Each chain cutter bar& chain wheel N46 Machine oil Once for each duty Each rolling bearing Once for six months X Particular sheet for rolling bearing
  • 19. 19 Descriptions Models Quantit y Assamble part Bearing with spherical-seated outside surface UCF-208 2sets Double ends of rear rolling bearing of link joint Bearing with spherical-seated outside surface UCT-208 2 sets Double ends of front rolling bearing of link joint Deep groove ball bearing 6307-Z/P5 4sets Double ends of upper and lower cutter shafts Deep groove ball bearing 6206-Z 2sets Rotary table shaft Deep groove ball bearing 6006-2Z 10sets End part, front roller and rear roller of lower drum Deep groove ball bearing 6203-Z 2sets compression roller Deep groove ball bearing 6205-Z 2sets Rock arm of tightener sprocket Deep groove ball bearing 6203-Z 3sets Tightener sprocket Ball thrust bearing 51106 1set Rotary stage shaft Ball thrust bearing 51105 8sets Lower part of elevating screw of upper framework Ball thrust bearing 51104 1set Screw of front worktable Steel ball ¢16 16piece s Insidt overloading protection XI、Particular sheet for wearing parts Descriptions Model(specification) Quatity Narrow V belt SPA1850 Four bars SPA1800 Four bars Wide V belt 31X10X975 One bars Hoisting screw nut Tr32X6 Four pieces The product is subject to the actual matter as the outer dimension and coefficient may be changed because of continuous improvement.
  • 20. 20 V-HOLD Woodworking Machinery Co.,Ltd. Packing list Product Model MB2063D 1/1 Case( Piece) NO. Paking method: Dimension: L*b*h mm Net weight Gross weight Series number Descriptions Specifications Quatity Remarks: 1 First Main frame 1 one 2 Second Corrector 1 one 3 Third Users’ guide 1one 4 Fourth Packing list 1one Attached in the users’ guide Packing inspector: Day Month Year