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indicadores de paso intrusivos
1.
Features TDW’s PIG-SIG® V Scraper
Passage Indicator is a device installed at prescribed intervals on pipelines to detect the passage of a pig or sphere. Most common passage indicators function by extending a unidirectional or bidirectional trigger into pipelines through a welded fitting or nipple that has been tapped. When a pig passes an indicator, the trigger is tripped which immediately activates a signaling mechanism. The PIG-SIG V indicator comes with a standard omnidirectional trigger that is easier to install and all but eliminates trigger breakage. Signaling systems available with the PIG-SIG V include a flag indicator, an electrical indicator or a flag/electrical indicator. All are compatible with all standard THREAD-O-RING™ nipples previously sold by TDW and are interchangeable. This makes it possible to order the PIG-SIG V unit as an upgrade conversion kit without nipple, or as a new installation kit complete with nipple. Standard PIG-SIG V passage indicators are built to withstand the most brutal offshore/ onshore environments. Each PIG-SIG V indicator is weatherproof and corrosion-resistant. All components exposed to pipeline products are completely sealed to prevent leakage and are NACE compatible. Components exposed to the atmosphere are 316 stainless steel except the microswitch (on electrical models) which is aluminum with a protective powder coating. The flag indicator offers high visibility. Because the triggering toggle that extends into a pipe is omni- directional, it does not require adjustments after it is set. This means the flag can be oriented to face any desired direction. The carbon steel nipple is manufactured from easily weldable material. PIG-SIG indicators can be installed on or removed from a pressured pipeline by using a TDW T-101 Tapping Machine and accessories. Available options are: Flag Indicator with Manual Reset; Electrical Indicator with Auto Reset; Flag/Electrical Indicator combined. Extended models, for installation on buried pipelines, are available in all configurations. Special materials and O-ring seals are available. Nipple can be furnished with flanged or threaded mounting. “Build your own” PIG-SIG V assembly from the charts on the pages of this product bulletin. T.D. Williamson, Inc. is committed to providing you with the right product to assist you in planning, budgeting and meeting the specifications for your individual application needs. Description Options Bulletin No: 5110.003.01 Date: January 2008 Cross Indexing No: n/a Supersedes: August 2007 PIG-SIG ® V Scraper Passage Indicator TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA USA: 1-800-571-7447 England: (44) 1-793-603600 Flag Indicator Patent Pending in the United States and in foreign countries. Electrical Indicator Flag/Electrical Indicator
2.
Plug Assembly Plug
Assembly Option 0 = 316 Stainless Steel Omnidirectional Order Information 0 4 - 3 8 0 0 - Indicator Assembly Indicator Option 0 = Flag with Manual Reset 1 = Electrical with Auto Reset 2 = Flag/Electrical Combined Shaft Assembly Shaft Option 0 = Nonextended 1 = 12” Extension 2 = 24” Extension 3 = 36” Extension 4 = 48” Extension 5 = 60” Extension 6 = 72” Extension 7 = 84” Extension 8 = 96” Extension 9 = 108” Extension Omnidirectional 5110.003.01 - p2 PIG-SIG ® V Scraper Passage Indicators TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA Extended Indicator Flag Indicator Assembly Electrical Indicator Assembly Flag/Electrical Indicator Assembly
3.
Order Information O-Ring Material
Material Option 0 = Explosive Decompression & Extrusion Resistant Viton 1 = Buna-N (Low Temp) 2 = Neoprene 3 = EPDM 4 = Kalrez 5 = Buna “SUFFIX” Pipe Size Pipe Pipe Wall Nipple Size Thickness Length Suffix 6” & Up .250 to .500 4.000 -51 6” & Up .501 to .750 3.750 -52 6” & Up .751 to 1.000 3.500 -53 6” & Up 1.001 to 1.250 3.250 -54 6” & Up 1.251 to 1.500 3.000 -55 6” & Up 1.501 to 1.750 2.750 -56 6” & Up .125 to .249 4.250 -64 4” .189 to .375 4.125 -01 4” .125 to .188 4.250 -03 5” .189 to .375 4.125 -12 5” .125 to .188 4.250 -13 5” .563 to .750 3.750 -20 Less Nipple -99 * Please indicate if protection for environmentally harsh conditions is required. X X X X - S u f f i x * is a PIG-SIG with a flag indicator, 12” extended shaft for 6” and larger pipe with .250” to .500” wall. 5” & Smaller Pipe 6” & Larger Pipe Length Length Example: 04-3800-0100-51 PIG-SIG ® V Scraper Passage Indicators 5110.003.01 - p3 THREAD-O-RING™ Nipple part number: 00-1023-0333-SUFFIX TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA Final Assembly With Flag Indicator Final Assembly With Flag / Electrical Indicator Final Assembly With Electrical Indicator
4.
Specifications Pressure Temperature Ratings
Pressures are in pounds per square inch, gage (psig). Temperatures are in Fahrenheit. Piping Code B31.3 B31.4 B31.8 Temp. °F F=.72 F=.72 F=.60 F=.50 F=.40 -50 3159 -20 to 250 3159 3743 3743 3120 2600 2080 300 3159 3620 3017 2514 2011 350 3159 3493 2911 2425 1940 400 3159 3369 2808 2340 1872 450 3072 3246 2246 1872 1497 500 2985 THREAD-O-RING™ Nipple Material Size & Grade: 2 NPS XXS ASTM A 333 Grade 6 seamless steel pipe Tensile Requirements: 35,000 psi SMYS - 60,000 psi SMTS Impact Requirements: 13 ft-lbf min Avg 3 Specimens 10 ft-lbf min One Specimen Only Impact Temperature -50° F Chemical Requirements: Composition, % - Carbon 0.30 max, Manganese 0.29-1.06, Phosphorus 0.025 max, Sulfur 0.025 max, Silicon 0.10 min Test Report: Certified Test Reports furnished per ASTM A 530 PIG-SIG ® V Scraper Passage Indicators 5110.003.01 - p4 TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
5.
Specifications PIG-SIG ® V Scraper Passage
Indicators 5110.003.01 - p5 TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA Recommended Spare Parts List Component Quantity/Assembly Quantity/Spares* Part Number O-ring, Plug 1 1 00-8440-0003-00 Backup Ring 1 1 00-1586-0066-00 O-ring, Cap (Weather Seal Only) 1 1 00-8144-0001-00 Set Screw 3 3 00-8176-0001-00 1-inch Hex Plug Holder* 1 1 00-8138-0000-00 * If PIG-SIG® V is to be installed or removed under pressure with a T-101 Drilling Machine a new Plug Holder is required. If PIG-SIG V is to be installed or removed with no pressure in the pipeline a 1-inch hex allen wrench is required. Pressures do not include allowance for corrosion. O-Ring material selection must be suitable for service fluids and temperature requirements. Pressure Temperature Ratings Pressures are in bar. Temperatures are in Celsius. Piping Code B31.3 B31.4 B31.8 Temp. °C F=.72 F=.72 F=.60 F=.50 F=.40 -46 218 -29 to 116 218 258 258 215 179 143 149 218 250 208 173 139 177 218 241 201 167 134 204 218 232 194 161 129 262 212 224 155 129 103 260 206
6.
5110.003.01 - p6 Dimensions
and Part Numbers PIG-SIG ® V Scraper Passage Indicators TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA The basic indicator includes: 2" (50 mm) THREAD-O-RING™ nipple, plug assembly and indicator assembly. The extended indicator includes the same items as well as an extended length indicator assembly. Length Weight In. mm Lbs. Kg. Part Number Basic 9 4 04-3800-0000 Extended: 36 900 20 9.0 04-3800-0300 48 1200 25 11.5 04-3800-0400 60 1500 29 13.0 04-3800-0500 72 1800 34 15.5 04-3800-0600 84 2000 39 18.0 04-3800-0700 96 2500 44 20.5 04-3800-0800 Consult the factory for larger sizes. Length Weight In. mm Lbs. Kg. Part Number Basic 14 6 04-3800-1000 Extended: 36 900 25 11.0 04-3800-1300 48 1200 30 14.0 04-3800-1400 60 1500 35 16.0 04-3800-1500 72 1800 40 18.0 04-3800-1600 84 2000 45 20.0 04-3800-1700 96 2500 50 23.0 04-3800-1800 Consult the factory for larger sizes. Length Weight In. mm Lbs. Kg. Part Number Basic 14 6 04-3800-2000 Extended: 36 900 25 11.0 04-3800-2300 48 1200 30 14.0 04-3800-2400 60 1500 35 16.0 04-3800-2500 72 1800 40 18.0 04-3800-2600 84 2000 45 20.0 04-3800-2700 96 2500 50 23.0 04-3800-2800 Consult the factory for larger sizes. Flag Indicator with Manual Reset The basic indicator includes: 2” (50 mm) THREAD-O-RING nipple, plug assembly and electrical indicator assembly. The electrical indicator consists of a weather proof, explosion-proof, ATEX Certified microswitch (LSX, double pole, double throw). The extended indicator includes the same items as well as an extended length indicator assembly. Electrical Indicator with Auto Reset The basic indicator includes: 2” (50 mm) THREAD-O-RING nipple, plug assembly and flag/electrical indicator assembly. The electrical indicator consists of a weather proof, explosion-proof, ATEX Certified microswitch (LSX, double pole, double throw). The extended indicator includes the same items as well as an extended length indicator assembly. Flag Indicator with Manual Reset - Electrical Indicator with Auto Reset Combined
7.
Specifications PIG-SIG ® V Scraper Passage
Indicators Electrical Indicator Switch Specifications MICRO SWITCH ™ weather-sealed explosion-proof switch BX4CL for use either indoors or outdoors in hazardous atmospheres. Temperature Range: -40º F (-40º C) to 185º F (85º C). Housing Materials: Aluminum and Zinc. Seals: Fluorosilicone. NEMA Standards: 1, 3, 4 , 4X, 6, 7, 9 and 13. UL listed (File No. E61730) and CSA certified (File No. LR57327): Class I, Div. 1, Groups B, C, and D (listings covered in Division 1 are also covered in the same groups in Division 2). Class II, Div. 1, Groups E, F and G. (IEC standards: EExd IICT6, IP67) Electrical Ratings: 10 amps continous carry. Circuits on any one pole must be the same polarity. MICRO SWITCH is a Registered Trademark of Honeywell Division Technology Momentary 3 74 6512 8 MICRO SWITCH ® Electrical Diagram Electrical specifications: Double-Pole 2 N.O., 2 N.C. 3/4 in. conduit AC Volts - Pilot Duty: 600 VAC, 720VA Amps at 0.35 Power Factor Circuitry VAC Make Break Double-Pole 240 15 1.5 Double-Throw 480 7.5 0.75 600 6 0.60 DC Volts - Pilot Duty: 240 VDC, 30 watts Make and Break Amps Circuitry VDC Inductive Resistive 24 10 10 Double-Pole 120 0.25 0.8 Double-Throw 240 0.15 0.4 5110.003.01 - p7 TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA Note: When a Flag Indicator is used in combination with the electrical switch, the switch will open or close when the flag is reset.
8.
5110.003.01 - p8 TDW
Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
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