Product design and assembly are complex and continuously changing, making it difficult to design manufacturing processes, train operators and ensure peak productivity. Factories are also filled with disparate machines and systems that do not make production data readily accessible to decision makers. In this session, Jean-Philippe Provencher of PTC outlines a vision for connecting all systems and assets on the factory floor, and deploying role-based applications for workers throughout the factory. Eric C. Horn, PLM Solution Architect at Solar Turbines, outlines how this leading manufacturer of gas turbine engines is using advanced methods to bring work instructions to the shop floor, and exploring new technologies to enhance production execution.

1. liveworx.com # L I V E W O R X
SOLAR TURBINES INCREASES PRODUCTIVITY AND
FLEXIBILITY WITH ASSOCIATIVE PROCESS PLANNING
AND INTELLIGENT PRODUCT EXECUTION
Eric Horn
PLM Solution Architect – Solar Turbines
June 8th, 2016
JP Provencher
VP, Manufacturing Strategy and Solutions - PTC

2. 2# L I V E W O R X
 Speakers
 PTC – IOT Manufacturing
 Solar Turbines Manufacturing Journey
AGENDA

3. 3# L I V E W O R X
JP Provencher
VP, IoT Manufacturing Solutions
PTC
Eric Horn
PLM Solution Architect
Solar Turbines Incorporated
PLM Projects
– Options and Variants
– MPMLink
– Publishing CAD Visuals
– Linked Data
SPEAKERS

4. 4# L I V E W O R X
 Speakers
 PTC – IOT Manufacturing
 Solar Turbines Manufacturing Journey
– Now
– Coming Soon
– Future
AGENDA

5. 5# L I V E W O R X
Smart Manufacturing
A WAVE OF TRANSFORMATION IS COMING TO MANUFACTURING
Industrie 4.0 Made in China 2025

6. 6# L I V E W O R X
Tuesday, June 7
4:00 – 4:45 p.m.
5:00 – 5:45 p.m.
IN THE WORDS OF LEADING MANUFACTURERS
Wednesday, June 8
10:45 – 11:45 a.m.
3:30 – 4:15 p.m.
3:30 – 4:15 p.m.
3:30 – 4:15 p.m.
Thursday, June 9
9:30 – 10:15 a.m.
Aerospace OEM
10:30 – 11:15 a.m.
* A subset of the IoT for Manufacturing sessions at LiveWorx

7. 7# L I V E W O R X
STAGE ONE: UNDERSTAND
Make decisions quickly by connecting
and unifying different sources and
structures of internal and external data
in real-time

8. 8# L I V E W O R X
STAGE TWO: ADVANCE
Streamline your operations and
continuously innovate through
digital processes, predictive
analytics and a guided workforce

9. 9# L I V E W O R X
STAGE TWO: ADVANCE
Streamline your operations and
continuously innovate through
digital processes, predictive
analytics and a guided workforce windchill MPMLink
ptc navigate

10. 10# L I V E W O R X# L I V E W O R X
WINDCHILL MPMLINK
BENEFITS
CAPABILITIES
• Manufacturing BOM
Management
• Process Plan
Management
• Manufacturing Change
Management
• Integration to Operations
• Integral Work Instruction
Management
• Control Characteristic
Management
Validate Process Plan in 3D
Leverage 3D for mBOM DMU
Associative mBOM definition,
restructuring and reconciliation
Enable Engineering &
Manufacturing
Collaboration
Increased production quality
and performance
Reduce product
development cost
Shorten time to
production
(and to Market)
• Manufacturing change
control and propagation to
mBOM, process plans,
resources, instructions and
documents.

11. 11# L I V E W O R X# L I V E W O R X
PTC NAVIGATE FOR OPERATOR EFFICIENCY
Improved operator
productivity
Improved
quality
Higher flexibility with
specific unified screen
per process /work cell
BENEFITS
Lower TCO and
higher value from
existing systems
CAPABILITIES
• One unified screen for the
operator with contextual,
order specific, information
from all sources
• Bi-directional integrations
• 3D, Augmented Reality
delivery
• Automated and manual
data capture to build
quality genealogy
• Support for smart tools
• Real-time quality check to
error proof execution

12. 12# L I V E W O R X# L I V E W O R X
AUGMENTED REALITY GUIDED WORKERS
Augmented Reality3D Illustrations3D Animations

13. 13# L I V E W O R X
 Speakers
 PTC – IOT Manufacturing
 Solar Turbines Manufacturing Journey
– Now
– Coming Soon
– Future
AGENDA

14. 14# L I V E W O R X
• Low Volume
• High Complexity
• Highly Customized
• Paramount Reliability
PROBLEM

15. NATURAL GAS TRANSMISSION

16. Driving Question
Why put so much automation / upfront
definition for assembling a unique product
every time
Time to Market ---- Time to
Customer Need
• Custom Designed
• Custom Manufacturing
Planned
• Assembled / Tested /
Delivered on Time
• World Class Product Quality
• Built Safely with No Injuries

17. 17# L I V E W O R X
MANUFACTURING JOURNEY

18. # L I V E W O R X 18
NOW

19. Build Facility

20. Assembly Workstation

21. Assembly StationWork Instruction

22. # L I V E W O R X 22
COMING SOON

23. 23# L I V E W O R X
• Problem:
– mBOM in ERP Produces Flat BOM by
Manufactured Item
– Running MRP is Difficult and Time
Consuming
– Hours Spent to Reconcile
• Solution:
– Send the Operation Label as Part of the
mBOM
– ERP to Use Operation Label for MRP
Reports
mBOM
Op10
Phantom
Hardware
Kit
Bolt
Nut
WasherBracket
Support
Op20
Phantom
Module
Hardware
Kit
Bolt
Nut
WasherMotor
PARTS LIST BY OPERATION

24. 24# L I V E W O R X
• MPMLink mBOM Released to ERP
• Vertical Lift Module (VLM)
– Integrated into ERP
– Receives Advice File from ERP
– Sends Advice Back to ERP
• Organizes by Assembly Operation
• Saves Time & Reduce Error
• Parts Consumed by Operation from
Work instruction
SMART WAREHOUSE

25. # L I V E W O R X 25
FUTURE

26. 26# L I V E W O R X
• 2 Projector System
• Display Assembly Instructions
• Validation Done On-The-Fly
LIGHT GUIDED WORK INSTRUCTIONS

27. 27# L I V E W O R X
LIGHT GUIDED DEMO

28. 28# L I V E W O R X
EBOM MBOM Process Plan
AUGMENTED REALITY
Virtual Reality
Augmented Reality
EXPERIENCE IT IN THE XTROPOLIS

29. 29# L I V E W O R X
Windchill
ERPMES
BIDIRECTIONAL MANUFACTURING DATA FLOOR
• Execution System Enablers
– Paperless Documentation
– Complete Definition for Operator
– Fully Illustrated Work Instructions
– Operational Flow
– Linked to PLM and ERP
• Problem Reports Back to Engineering
• Capture Operation Completeness to ERP
• Data Collection

30. 30# L I V E W O R X
• 3D Shop
Floor Design
• Movement
of Product
• Efficiency of
Layout
FACTORY DESIGN

31. 31# L I V E W O R X
SUMMARY

32. # L I V E W O R X 32
PLEASE VOTE FOR THIS
PRESENTATION

33. liveworx.com