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Canada France Hawaii Telescope
Intern: Kyle Mauri
Colorado State University
Mentor: Greg Green
Background Information
• Two Axes of Rotation
• Hour Angle (HA)
• Declination (Dec)
• Binding of the Current Pin Assembly
• Mirror Aluminizing
• Mirror Handling Cart Alignment
Mirror Cart
Rails
Mirror
Cell
The East Side tube
The Inner Hub assembly
Planning and Execution
• 1: Understand Drawings and Existing Hardware
• 2: Fully Define the problem and engineer a solution
• 3: Creating New Park Number to align handling cart and mirror
cell
• 4: Designing a viable solution
• 5: Machining and Fabrication
• 6: Assembly
1: Understanding The Past
• Vellum Drawings
• Converting Drawings from the 1970’s
• Learning Technical French
• Solidworks Modeling
• Determining Mass Properties
• Understanding Clearance and maximizing available space
• Stress analysis
Current Hardware
Pin Guide
Block Pin Receiving
Block
Pin
Sensors
Air Cylinder
Mounting
Bracket
2: The Objective(s)
• Realign the Telescope via Dec Pin assembly
• Stop the Dec. Pin from Binding in the Receiving Block
• Tighten Up tolerances
• Be able to Sense Remotely if Pin is Engaged or Not
• Convert to Digital Sensing Equipment
• Match Theoretical Models to Physical Hardware
• Make sure the theoretical is really there
Constraining Factors
• Time
• Installation Time Limited to one working day
• Design, Build/Fabricate, Assembly
• Materials
• Cost, Shipping Time, Availability all need to be considered
• Integration
• Must mount in existing hole patterns
• Needs to be able to use old sensing technology
• Ability
• If it can’t be bought what can we make and how long will it take
3: The New Park Number
20:00:38.6 19:45:32.5
4: The New Design
The New Hardware
• New Air Cylinder
• Increased bore size by 25%
• Magnetic sensor ready
• Flow control
• New Mounting Bracket
• More Robust
• Magnetic Reed Switches
• Custom Mounts
• Easy to Run Diagnostics
• New Pin
• Different Internal thread
5: The New (Physical) Hardware
Modifications
6: The Finished Product
Planning and Execution
1: Understand Drawings and Existing Hardware
2: Fully Define the problem and engineer a solution
3: Create New Park Number to align handling cart and mirror
cell
4: Design a viable solution
5: Machine and Fabricate
6: Assemble
• Canada France Hawaii Telescope
• Greg Green
• Mary Beth Laychak
• Nicole Tabac
• Akamai Workforce Initiative
• W.M. Keck Observatory
• Justin Pitts
• Cheyenne Maio-Silva
• Katelyn Chigami

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Declination Pin Realignment

  • 1. Canada France Hawaii Telescope Intern: Kyle Mauri Colorado State University Mentor: Greg Green
  • 2. Background Information • Two Axes of Rotation • Hour Angle (HA) • Declination (Dec) • Binding of the Current Pin Assembly • Mirror Aluminizing • Mirror Handling Cart Alignment
  • 5. The Inner Hub assembly
  • 6. Planning and Execution • 1: Understand Drawings and Existing Hardware • 2: Fully Define the problem and engineer a solution • 3: Creating New Park Number to align handling cart and mirror cell • 4: Designing a viable solution • 5: Machining and Fabrication • 6: Assembly
  • 7. 1: Understanding The Past • Vellum Drawings • Converting Drawings from the 1970’s • Learning Technical French • Solidworks Modeling • Determining Mass Properties • Understanding Clearance and maximizing available space • Stress analysis
  • 8.
  • 9. Current Hardware Pin Guide Block Pin Receiving Block Pin
  • 11. 2: The Objective(s) • Realign the Telescope via Dec Pin assembly • Stop the Dec. Pin from Binding in the Receiving Block • Tighten Up tolerances • Be able to Sense Remotely if Pin is Engaged or Not • Convert to Digital Sensing Equipment • Match Theoretical Models to Physical Hardware • Make sure the theoretical is really there
  • 12. Constraining Factors • Time • Installation Time Limited to one working day • Design, Build/Fabricate, Assembly • Materials • Cost, Shipping Time, Availability all need to be considered • Integration • Must mount in existing hole patterns • Needs to be able to use old sensing technology • Ability • If it can’t be bought what can we make and how long will it take
  • 13. 3: The New Park Number 20:00:38.6 19:45:32.5
  • 14. 4: The New Design
  • 15. The New Hardware • New Air Cylinder • Increased bore size by 25% • Magnetic sensor ready • Flow control • New Mounting Bracket • More Robust • Magnetic Reed Switches • Custom Mounts • Easy to Run Diagnostics • New Pin • Different Internal thread
  • 16. 5: The New (Physical) Hardware
  • 17.
  • 18.
  • 20.
  • 21. 6: The Finished Product
  • 22.
  • 23. Planning and Execution 1: Understand Drawings and Existing Hardware 2: Fully Define the problem and engineer a solution 3: Create New Park Number to align handling cart and mirror cell 4: Design a viable solution 5: Machine and Fabricate 6: Assemble
  • 24. • Canada France Hawaii Telescope • Greg Green • Mary Beth Laychak • Nicole Tabac • Akamai Workforce Initiative • W.M. Keck Observatory • Justin Pitts • Cheyenne Maio-Silva • Katelyn Chigami