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Project	
  Manager:	
  Victor	
  Espinosa	
  
Design	
  Engineer:	
  Kea	
  Jolicoeur
	
  
TM	
  
 
	
  
	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
i	
  
3	
  
	
  
AltiCharger	
  Developers,	
  Inc.™	
  is	
  proud	
  to	
  present	
  the	
  AltiCharger,	
  a	
  renewable	
  energy	
  device	
  
that	
  uses	
  wind	
  and	
  solar	
  energy	
  to	
  charge	
  other	
  electronic	
  devices.	
  Made	
  with	
  steel,	
  
polycarbonate	
  plastic,	
  an	
  aluminum	
  wind	
  turbine	
  and	
  a	
  thin-­‐film	
  photovoltaic	
  cell	
  panel,	
  the	
  
AltiCharger	
  is	
  composed	
  of	
  eight	
  different	
  parts	
  and	
  one	
  sub-­‐assembled	
  hinge.	
  The	
  AltiCharger	
  
capitalizes	
  on	
  the	
  two	
  most	
  prominent	
  sources	
  of	
  natural	
  energy,	
  solar	
  and	
  wind,	
  thus	
  
eliminating	
  the	
  worry	
  of	
  a	
  dead	
  battery	
  for	
  outdoor	
  enthusiasts.	
  Almost	
  all	
  outdoor	
  locations	
  
have	
  some	
  wind	
  or	
  sunlight	
  making	
  the	
  AltiCharger	
  an	
  extremely	
  versatile	
  device.	
  Its	
  design	
  
allows	
  the	
  user	
  to	
  capture	
  the	
  required	
  amount	
  of	
  energy	
  to	
  fully	
  charge	
  any	
  USB	
  device,	
  while	
  
maintaining	
  a	
  small,	
  lightweight	
  profile	
  that	
  outdoor	
  enthusiast	
  prefer.	
  
	
  
The	
  following	
  document	
  will	
  explain	
  the	
  AltiCharger	
  in	
  detail	
  with	
  the	
  sections	
  listed	
  below:	
  	
  
 Introduction	
  —	
  an	
  introduction	
  to	
  the	
  product	
  and	
  its	
  functions	
  
 Company	
  Background	
  —	
  an	
  introduction	
  to	
  the	
  founding	
  company	
  members	
  
 Background	
  Information	
  —	
  the	
  history	
  of	
  solar	
  and	
  wind	
  power	
  with	
  a	
  description	
  of	
  
how	
  the	
  AltiCharger	
  utilizes	
  them	
  
 Probem	
  Descrption	
  —	
  a	
  description	
  of	
  the	
  problem	
  our	
  product	
  addresses	
  	
  
 Features	
  Map	
  —	
  a	
  layout	
  of	
  all	
  parts	
  and	
  subassemblies	
  required	
  to	
  build	
  the	
  AltiCharger	
  
 Components	
  —	
  an	
  detailed	
  description	
  of	
  each	
  part	
  used	
  to	
  build	
  the	
  AltiCharger	
  
 Safety	
  Guidelines	
  —	
  a	
  description	
  of	
  safety	
  precauations	
  associated	
  with	
  the	
  AltiCharger	
  
 Maintenance	
  —	
  a	
  description	
  of	
  how	
  to	
  properly	
  care	
  for	
  the	
  AltiCharger	
  
We	
  hope	
  you	
  enjoy	
  the	
  document,	
  and	
  further	
  consider	
  our	
  project	
  proposal	
  to	
  fund	
  the	
  
development	
  of	
  the	
  AltiCharger.	
  
	
  
	
  
	
  
	
  
Executive	
  Summary	
  
ii	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
iii	
  
5	
  
	
  
As	
  outdoor	
  enthusiasts,	
  we	
  strive	
  to	
  support	
  the	
  eco-­‐friendly	
  ideals	
  that	
  have	
  been	
  lost	
  in	
  this	
  
new	
  age	
  of	
  electronic	
  devices.	
  Many	
  people	
  equivocate	
  the	
  terms	
  “going	
  electric”	
  with	
  “going	
  
green.”	
  However,	
  these	
  people	
  do	
  not	
  realize	
  that	
  there	
  is	
  a	
  huge	
  difference	
  between	
  the	
  two.	
  
The	
  idea	
  of	
  “going	
  electric”	
  merely	
  reflects	
  the	
  act	
  of	
  using	
  electronic	
  devices,	
  which	
  use	
  
electricity	
  created	
  from	
  fossil	
  fuels	
  in	
  power	
  plants.	
  On	
  the	
  other	
  hand,	
  we	
  embody	
  the	
  idea	
  of	
  
“going	
  green”;	
  this	
  reflects	
  the	
  concept	
  of	
  converting	
  natural	
  sources	
  of	
  energy,	
  other	
  than	
  
fossil	
  fuels,	
  into	
  usable	
  electricity.	
  	
  
	
  
With	
  this	
  understanding	
  of	
  electricity	
  production	
  while	
  only	
  using	
  natural	
  sources	
  of	
  energy,	
  we	
  
designed	
  the	
  AltiCharger:	
  a	
  device	
  that	
  harnesses	
  the	
  energy	
  from	
  the	
  Sun	
  and	
  the	
  wind	
  to	
  
produce	
  electricity.	
  Further	
  design	
  of	
  the	
  AltiCharger	
  allows	
  the	
  owner	
  to	
  use	
  that	
  electricity	
  to	
  
charge	
  other	
  electronic	
  devices,	
  such	
  as	
  avalanche	
  beacons	
  or	
  everyday	
  cell	
  phones,	
  without	
  
having	
  to	
  plug	
  them	
  into	
  an	
  outlet.	
  
	
  
Introduction	
  
Figure	
  iii.1	
  Depicted	
  here	
  are	
  common	
  electronic	
  devices	
  used	
  outdoors	
  
that	
  can	
  be	
  charged	
  by	
  the	
  AltiCharger	
  (Mammut	
  and	
  Snell).	
  
iv	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
v	
  
7	
  
	
  
	
  
Victor	
  Espinosa	
  	
  	
  Born	
  in	
  Orange,	
  CA	
  and	
  raised	
  
in	
  Long	
  Beach,	
  CA,	
  I	
  have	
  always	
  been	
  exposed	
  to	
  
beautiful	
  climates.	
  I	
  have	
  constantly	
  been	
  active	
  in	
  
many	
  group	
  sports,	
  such	
  as	
  baseball	
  and	
  soccer.	
  
However,	
  my	
  passion	
  has	
  since	
  turned	
  into	
  cross-­‐
country	
  running.	
  Everything	
  about	
  running	
  through	
  
the	
  outdoors	
  brings	
  me	
  joy	
  and	
  relaxation.	
  When	
  I	
  
am	
  not	
  running	
  through	
  nearby	
  state	
  parks	
  and	
  
fulfilling	
  my	
  duties	
  as	
  a	
  student,	
  I	
  am	
  hiking	
  through	
  
Poly	
  Canyon	
  or	
  exploring	
  other	
  outdoor	
  areas.	
  Either	
  way,	
  my	
  constant	
  presence	
  outside	
  has	
  
assisted	
  in	
  the	
  concept	
  of	
  the	
  AltiCharger.	
  
	
  
Kea	
  Jolicoeur	
  	
  	
  Born	
  and	
  raised	
  in	
  Tahoe	
  CA	
  I	
  have	
  
been	
  an	
  adventure	
  enthusiast	
  since	
  I	
  was	
  born.	
  I	
  grew	
  
up	
  traveling	
  the	
  world	
  with	
  my	
  families	
  adventure	
  
guide	
  service:	
  AdventureBoss.	
  We	
  lead	
  customers	
  on	
  
varies	
  outdoor	
  adventures	
  including	
  whitewater	
  
rafting/kayaking,	
  rock-­‐climbing,	
  ice-­‐climbing,	
  
backpacking,	
  paragliding,	
  snow-­‐boarding	
  and	
  
mountain	
  biking.	
  Guiding	
  people	
  into	
  the	
  outdoors	
  is	
  
my	
  passion	
  but	
  sometimes	
  difficulties	
  can	
  occur	
  due	
  to	
  
the	
  short	
  battery	
  life	
  of	
  common	
  equipment	
  such	
  as	
  
headlamps	
  and	
  avalanche	
  beacons.	
  It	
  was	
  this	
  problem	
  
that	
  inspired	
  me	
  to	
  design	
  the	
  AltiCharger,	
  providing	
  
adventurers	
  a	
  pocket-­‐sized	
  source	
  of	
  truly	
  green	
  energy.
Company	
  Background	
  
 
vi	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
vii	
  
9	
  
	
  
	
  
Section	
   Page	
  
Executive	
  Summary	
  .............................................................................................................................	
  i	
  
Introduction	
  .......................................................................................................................................	
  iii	
  
Company	
  Background	
  ........................................................................................................................	
  v	
  
Background	
  Information	
  ....................................................................................................................	
  1	
  
Problem	
  Description	
  ..........................................................................................................................	
  3	
  
Product	
  Description	
  ...........................................................................................................................	
  4	
  
Features	
  Map	
  .....................................................................................................................................	
  6	
  
Components	
  .......................................................................................................................................	
  7	
  
Safety	
  Guidelines	
  ..............................................................................................................................	
  10	
  
Maintenance	
  ......................................................................................................................................	
  11	
  
Contact	
  Information	
  .........................................................................................................................	
  12	
  
Ownership	
  .........................................................................................................................................	
  12	
  
Glossary	
  of	
  Terms	
  .............................................................................................................................	
  13	
  
Works	
  Cited	
  .......................................................................................................................................	
  14	
  
Figures	
  Cited	
  .....................................................................................................................................	
  15	
  
Appendix	
  A	
  ........................................................................................................................................	
  16
Table	
  of	
  Contents	
  
March	
  9,	
  2012	
   	
  AltiCharger Developers, Inc.™
viii	
  
	
  
	
  
Figure	
  iii.1	
  Avalanche	
  Beacon	
  and	
  iPhone	
  3G	
  ................................................................................	
  iii	
  
Figure	
  1.1	
  Solar	
  Panels	
  on	
  Rooftop	
  ..................................................................................................	
  1	
  
Figure	
  1.2	
  Wind	
  Turbine	
  Farm	
  ..........................................................................................................	
  1	
  
Figure	
  2.1	
  Assembled	
  AltiCharger	
  ...................................................................................................	
  3	
  
Figure	
  3.1	
  Photovoltaic	
  Cell	
  .............................................................................................................	
  4	
  
Figure	
  3.2	
  Wind	
  Turbine	
  Generator	
  ................................................................................................	
  5	
  
Figure	
  4.1	
  AltiCharger	
  Exploded	
  Assembly	
  ....................................................................................	
  6	
  
Figure	
  7.1	
  AltiCharger	
  Solar	
  Panel	
  ..................................................................................................	
  11	
  
	
  
	
  Table	
  of	
  Figures	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
   	
  
1	
  
	
  
What	
  is	
  Solar	
  Energy?	
  
Just	
  as	
  the	
  Sun	
  provides	
  light	
  for	
  plants	
  to	
  
grow,	
  humans	
  can	
  also	
  convert	
  that	
  light	
  
into	
  electrical	
  energy.	
  Methods	
  to	
  harvest	
  
this	
  solar	
  energy	
  have	
  been	
  improving	
  over	
  
the	
  years,	
  but	
  the	
  most	
  notable	
  method	
  is	
  
through	
  the	
  use	
  of	
  thin-­‐filmed	
  photovoltaic	
  
cells,	
  commonly	
  seen	
  on	
  the	
  roofs	
  of	
  houses	
  
as	
  solar	
  panels	
  (See	
  Fig	
  1.1).	
  For	
  more	
  on	
  thin-­‐filmed	
  photovoltaic	
  cells,	
  see	
  Glossary	
  of	
  Terms	
  
on	
  page	
  13.	
  These	
  solar	
  panels	
  consist	
  of	
  thousands	
  of	
  thin-­‐filmed	
  photovoltaic	
  cells	
  that	
  
produce	
  a	
  steady	
  flow	
  of	
  electricity	
  as	
  light	
  strikes	
  their	
  surface.	
  Being	
  one	
  of	
  the	
  cleanest	
  
sources	
  of	
  energy,	
  the	
  process	
  of	
  using	
  solar	
  panels	
  to	
  convert	
  the	
  Sun’s	
  light	
  into	
  usable	
  
electricity	
  does	
  not	
  require	
  any	
  moving	
  parts	
  nor	
  maintenance,	
  and	
  does	
  not	
  consume	
  fuel	
  
nor	
  produce	
  any	
  harmful	
  emissions.	
  Not	
  only	
  is	
  solar	
  energy	
  clean,	
  there’s	
  plenty	
  of	
  it!	
  
What	
  is	
  Wind	
  Energy?	
  
In	
  addition	
  to	
  providing	
  solar	
  energy,	
  the	
  Sun’s	
  
radiation	
  also	
  heats	
  the	
  Earth.	
  However,	
  the	
  Sun	
  does	
  
not	
  heat	
  the	
  Earth	
  uniformly.	
  With	
  these	
  temperature	
  
gradients,	
  air	
  is	
  pushed	
  around	
  and	
  wind	
  forms.	
  This	
  
wind	
  contains	
  energy	
  that	
  can	
  be	
  extracted	
  by	
  placing	
  
wind	
  turbines	
  in	
  its	
  path	
  (See	
  Fig	
  1.2).	
  The	
  wind	
  forces	
  
the	
  blades	
  of	
  the	
  wind	
  turbines	
  to	
  rotate	
  and	
  power	
  a	
  
generator,	
  which	
  produces	
  an	
  electrical	
  current.	
  Just	
  as	
  solar	
  cells	
  convert	
  solar	
  energy	
  into	
  
electricity,	
  these	
  wind	
  turbines	
  convert	
  wind	
  energy	
  into	
  electricity.	
  Also,	
  this	
  process	
  is	
  a	
  
zero-­‐emission	
  conversion,	
  making	
  wind	
  a	
  very	
  clean	
  source	
  of	
  energy.	
  
Figure	
  1.2	
  This	
  figure	
  depicts	
  the	
  
harvesting	
  of	
  wind	
  energy	
  (Wind	
  Farm).	
  
Background	
  Information	
  
Figure	
  1.1	
  This	
  figure	
  depicts	
  solar	
  panels	
  on	
  
the	
  roof	
  of	
  a	
  house	
  (Solar).	
  
March	
  9,	
  2012	
   	
   AltiCharger Developers, Inc.™ 	
  
	
  
2	
  
3	
  
	
  
What	
  is	
  the	
  Current	
  Electrical	
  Power	
  Distribution	
  Process?	
  
The	
  demand	
  for	
  alternative	
  sources	
  of	
  energy	
  is	
  high,	
  especially	
  with	
  the	
  vast	
  amount	
  of	
  cars	
  
and	
  internal	
  combustion	
  engines	
  present	
  in	
  other	
  automotives.	
  Due	
  to	
  this	
  growing	
  trend,	
  many	
  
companies	
  have	
  utilized	
  solar	
  and	
  wind	
  energy	
  farms	
  to	
  produce	
  electricity.	
  However,	
  this	
  
alternative	
  form	
  of	
  energy	
  harvesting	
  can	
  only	
  supply	
  energy	
  to	
  power	
  grids	
  with	
  large	
  amounts	
  
of	
  AC	
  current.	
  From	
  these	
  power	
  grids,	
  the	
  electricity	
  goes	
  to	
  buildings	
  and	
  other	
  facilities.	
  
Therefore,	
  one	
  must	
  plug	
  an	
  electrical	
  device	
  into	
  a	
  wall	
  outlet	
  to	
  utilize	
  the	
  supplied	
  energy.	
  
Nevertheless,	
  companies	
  must	
  limit	
  the	
  amount	
  of	
  energy	
  consumption	
  as	
  to	
  not	
  exceed	
  the	
  
ratio	
  of	
  production	
  versus	
  consumption.	
  
Mission	
  Statement	
  
However,	
  AltiCharger	
  Developers,	
  Inc.™	
  offers	
  a	
  solution	
  to	
  this	
  problem,	
  providing	
  outdoor	
  
enthusiasts	
  open	
  access	
  to	
  two	
  of	
  natures	
  most	
  available	
  sources	
  of	
  energy:	
  solar	
  and	
  wind	
  
power.	
  We	
  have	
  designed	
  the	
  AltiCharger—a	
  device	
  consisting	
  of	
  an	
  array	
  of	
  solar	
  cells	
  and	
  a	
  
wind	
  turbine	
  to	
  produce	
  enough	
  electricity	
  to	
  power	
  or	
  charge	
  small	
  devices	
  common	
  among	
  
outdoor	
  enthusiasts.	
  The	
  AltiCharger	
  was	
  designed	
  to	
  meet	
  all	
  electrical	
  needs	
  of	
  adventurers	
  
while	
  maintaining	
  the	
  AltiCharger	
  Developers,	
  Inc.™	
  Mission	
  Statement	
  as	
  follows:	
  	
  
	
  
“AltiCharger	
  Developers,	
  Inc.™	
  will	
  provide	
  the	
  link	
  between	
  nature’s	
  purity	
  and	
  modern	
  
technology	
  by	
  delivering	
  products	
  that	
  are	
  renewable,	
  efficient,	
  and	
  trusted.”
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
3	
  
1	
  
	
  
Environmental	
  Concern	
  
As	
  the	
  co-­‐founders	
  of	
  AltiCharger	
  Developers,	
  Inc.™	
  and	
  adventurous	
  individuals	
  ourselves,	
  we	
  
wanted	
  to	
  design	
  a	
  product	
  to	
  assist	
  the	
  outdoor	
  enthusiast	
  in	
  an	
  innovative	
  manner	
  while	
  
preserving	
  the	
  purity	
  of	
  nature.	
  	
  
Alternative	
  Energy	
  Electrical	
  Source	
  Concern	
  
We	
  understand	
  the	
  need	
  to	
  carry	
  essential	
  items	
  and	
  tools	
  during	
  any	
  outdoor	
  activity,	
  whether	
  
it	
  is	
  a	
  day	
  hike	
  or	
  a	
  week-­‐long	
  backpacking	
  trip.	
  Some	
  essential	
  tools	
  include	
  GPS	
  trackers,	
  
headlamps,	
  walkie-­‐talkies,	
  cell	
  phones,	
  etc.	
  However,	
  many	
  adventurers	
  worry	
  that	
  these	
  
electronic	
  devices	
  will	
  lose	
  their	
  charge.	
  While	
  exploring	
  the	
  outdoors,	
  limits	
  one’s	
  access	
  to	
  
electricity,	
  it	
  does	
  not	
  limit	
  one’s	
  access	
  to	
  energy.	
  Energy	
  presents	
  itself	
  in	
  many	
  natural	
  forms,	
  
such	
  as	
  in	
  sunlight	
  and	
  wind.	
  Solar	
  panels	
  and	
  wind	
  turbines	
  can	
  easily	
  convert	
  these	
  relatively	
  
unlimited	
  sources	
  of	
  energy	
  into	
  electricity.	
  Therefore,	
  we	
  decided	
  to	
  design	
  an	
  environmentally	
  
safe	
  charging	
  apparatus	
  that	
  can	
  harness	
  both	
  solar	
  and	
  wind	
  energy.	
  
	
  
Problem	
  Description	
  
Figure	
  2.1	
  The	
  figure	
  above	
  depicts	
  the	
  final	
  assembled	
  design	
  of	
  the	
  
AltiCharger.	
  An	
  exploded	
  diagram	
  can	
  be	
  found	
  in	
  the	
  Features	
  Map	
  
section	
  on	
  page	
  6,	
  and	
  further	
  design	
  elements	
  can	
  be	
  found	
  in	
  the	
  
Components	
  section	
  starting	
  on	
  page	
  7	
  (Jolicoeur).	
  
March	
  9,	
  2012	
   	
  AltiCharger Developers, Inc.™
4	
  
	
  
What	
  is	
  the	
  AltiCharger?	
  
The	
  AltiCharger	
  is	
  a	
  compact,	
  efficient,	
  and	
  user-­‐friendly	
  alternative	
  energy	
  charger.	
  This	
  device	
  
transposes	
  both	
  wind	
  and	
  solar	
  energy	
  to	
  the	
  battery	
  life	
  of	
  electronic	
  devices.	
  	
  
How	
  does	
  the	
  AltiCharger	
  
Harness	
  Solar	
  Energy?	
  
The	
  top	
  of	
  the	
  AltiCharger	
  is	
  
composed	
  of	
  a	
  single	
  solar	
  panel	
  
attached	
  to	
  the	
  base	
  by	
  a	
  3D	
  
hinge.	
  This	
  hinge	
  allows	
  the	
  user	
  
to	
  rotate	
  the	
  solar	
  panel	
  to	
  the	
  
ideal	
  energy-­‐collecting	
  angle	
  
against	
  the	
  sunlight.	
  The	
  solar	
  
panel	
  is	
  composed	
  of	
  thin-­‐filmed	
  
photovoltaic	
  cells	
  that	
  convert	
  
the	
  Sun’s	
  rays	
  into	
  electricity	
  that	
  
can	
  then	
  be	
  used	
  to	
  charge	
  other	
  
electronic	
  devices	
  (See	
  Fig	
  3.1).	
  	
  
For	
  more	
  information	
  on	
  thin-­‐
filmed	
  photovoltaic	
  cells,	
  please	
  
see	
  Glossary	
  of	
  Terms	
  on	
  page	
  13.	
  
	
  
	
  
Product	
  Description	
  
Figure	
  3.1	
  This	
  diagram	
  depicts	
  how	
  sunlight	
  excites	
  
electrons	
  into	
  moving,	
  thus	
  generating	
  electricity	
  (GSI).	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
5	
  
3	
  
How	
  does	
  the	
  AltiCharger	
  harness	
  wind	
  energy?	
  
The	
  AltiCharger	
  is	
  equipped	
  with	
  a	
  wind	
  turbine	
  attached	
  to	
  the	
  top	
  of	
  the	
  case.	
  	
  The	
  turbine	
  
can	
  then	
  be	
  rotated	
  off	
  the	
  top	
  surface	
  of	
  the	
  device	
  to	
  receive	
  wind	
  flow	
  and	
  generate	
  
electricity.	
  Once	
  in	
  place	
  the	
  wind	
  turbine	
  uses	
  the	
  flow	
  of	
  wind	
  to	
  spin	
  a	
  rotor	
  that	
  then	
  
generates	
  electrical	
  current	
  (See	
  Fig	
  3.2).	
  This	
  electrical	
  current	
  can	
  then	
  be	
  used	
  to	
  charge	
  any	
  
electrical	
  device.	
  	
  When	
  not	
  in	
  use	
  the	
  wind	
  turbine	
  folds	
  back	
  down	
  becoming	
  flush	
  with	
  the	
  
top	
  of	
  the	
  device	
  for	
  easy,	
  compact	
  storage.	
  
	
  
	
  
	
  
	
  
	
  
Figure	
  3.2	
  This	
  diagram	
  explains	
  the	
  process	
  of	
  converting	
  wind	
  energy	
  into	
  electricity	
  (Johnson).	
  
March	
  9,	
  2012	
   	
   AltiCharger Developers, Inc.™ 	
  
	
  
6	
  
7	
  
	
  
	
  
	
  
	
  
	
  
	
  
1	
  	
   Case	
  Top	
   4	
   #5	
  Flat	
  Head	
  Screw	
   7	
   FN5	
  Heavy	
  Shrink	
  Fit	
  Pin	
  
2	
   Case	
  Bottom	
   5	
   Turbine	
  Shaft	
   8	
   3D	
  Hinge	
  (Sub-­‐Assembled)	
  
3	
   Wind	
  Turbine	
   6	
   Spring	
  Loaded	
  Pin	
   9	
   Solar	
  Panel	
  
Features	
  Map	
  
Figure	
  4.1	
  This	
  exploded	
  assembly	
  view	
  of	
  the	
  AltiCharger	
  and	
  related	
  components	
  are	
  shown	
  here	
  and	
  on	
  
pages	
  7,	
  8,	
  9,	
  and	
  11	
  (Jolicoeur).	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
   	
  
7	
  
	
  
The	
  following	
  components	
  compose	
  the	
  complete	
  structure	
  of	
  the	
  AltiCharger	
  as	
  seen	
  on	
  
the	
  Features	
  Map.	
  For	
  definitions	
  and	
  descriptions	
  of	
  italicized	
  terms	
  please	
  reference	
  the	
  
Glossary	
  of	
  Terms	
  section	
  on	
  page	
  13.	
  For	
  detailed	
  drawings	
  see	
  Appendix	
  A	
  on	
  page	
  16.	
  
	
  
	
  
	
  
Case	
  Top	
  
At	
  2.5	
  inches	
  wide,	
  4.75	
  inches	
  long,	
  0.25	
  inches	
  tall	
  
and	
  0.13	
  inches	
  thick	
  the	
  case	
  top	
  is	
  about	
  the	
  size	
  of	
  
an	
  iPhone.	
  Made	
  of	
  a	
  lightweight	
  polycarbonate	
  
plastic	
  the	
  case	
  top	
  will	
  house	
  the	
  wind	
  turbine	
  and	
  
turbine	
  shaft	
  while	
  providing	
  protection	
  to	
  the	
  circuit	
  
board	
  and	
  rechargeable	
  lithium	
  ion	
  battery	
  inside.	
  	
  
	
  
	
  
	
  
	
  
Case	
  Bottom	
  
The	
  case	
  bottom	
  is	
  also	
  2.5	
  inches	
  wide,	
  4.75	
  inches	
  
long	
  and	
  0.13	
  inches	
  thick.	
  However	
  the	
  bottom	
  has	
  
an	
  addition	
  0.5	
  inches	
  in	
  height	
  providing	
  the	
  
necessary	
  room	
  to	
  house	
  the	
  majority	
  of	
  the	
  circuit	
  
board,	
  wiring,	
  and	
  rechargeable	
  battery.	
  	
  A	
  0.5-­‐inch	
  
wide,	
  0.15-­‐inch	
  tall	
  charging	
  port	
  is	
  also	
  cut	
  into	
  the	
  
base	
  0.25	
  inches	
  up	
  from	
  the	
  bottom	
  and	
  0.8	
  inches	
  
over	
  from	
  the	
  left.	
  The	
  base	
  is	
  also	
  composed	
  of	
  a	
  
durable	
  polycarbonate	
  plastic	
  that	
  resists	
  UV	
  damage.	
  
On	
  the	
  back	
  edge	
  of	
  the	
  case	
  a	
  cutout	
  has	
  been	
  made	
  
to	
  attach	
  to	
  the	
  3D	
  hinge	
  and	
  solar	
  panel.	
  	
  
	
  
	
  
	
  
	
  
Wind	
  Turbine	
  
The	
  wind	
  turbine	
  is	
  composed	
  of	
  six-­‐quarter	
  circles,	
  
each	
  of	
  radius	
  1	
  inch.	
  It	
  is	
  joined	
  in	
  the	
  middle	
  by	
  a	
  
0.5-­‐inch	
  diameter	
  circle.	
  In	
  order	
  to	
  connect	
  the	
  wind	
  
turbine	
  to	
  the	
  turbine	
  shaft	
  with	
  a	
  force	
  fit	
  pin,	
  a	
  
0.0938-­‐inch	
  hole	
  is	
  drilled	
  into	
  the	
  center	
  of	
  the	
  
joining	
  circle.	
  Made	
  of	
  aluminum	
  the	
  wind	
  turbine	
  is	
  
lightweight,	
  durable	
  and	
  streamlined	
  for	
  maximum	
  
wind	
  capturing	
  capability.	
  	
  
Components	
  
March	
  9,	
  2012	
   	
   AltiCharger Developers, Inc.™ 	
  
	
  
8	
  
9	
  
	
  
	
  
	
  
	
  
Turbine	
  Shaft	
  
The	
  aluminum	
  shaft	
  connects	
  the	
  wind	
  turbine	
  to	
  the	
  
top	
  of	
  the	
  case.	
  The	
  2.25-­‐inch	
  shaft	
  is	
  tapered	
  from	
  
0.13	
  inches	
  at	
  the	
  base	
  to	
  0.07	
  inches	
  at	
  the	
  top,	
  
allowing	
  room	
  for	
  the	
  blades	
  to	
  store	
  flush	
  with	
  the	
  
surface	
  of	
  the	
  case.	
  At	
  the	
  base	
  of	
  the	
  turbine	
  shaft	
  
there	
  is	
  a	
  0.06-­‐inch	
  diameter	
  thru	
  hole	
  that	
  will	
  house	
  
the	
  spring	
  loaded	
  pins	
  that	
  attach	
  the	
  turbine	
  shaft	
  to	
  
the	
  case.	
  	
  
	
  
	
  
Solar	
  Panel	
  
The	
  solar	
  panel	
  is	
  4.5	
  inches	
  long,	
  2.3	
  inches	
  wide	
  and	
  
0.10	
  inches	
  thick.	
  It	
  has	
  a	
  blind	
  hole	
  0.14	
  inches	
  into	
  
the	
  panel	
  for	
  the	
  3D	
  hinge	
  to	
  attach.	
  The	
  panel	
  is	
  
composed	
  of	
  a	
  thin-­‐filmed	
  photovoltaic	
  cell	
  which	
  will	
  
fold	
  down	
  into	
  the	
  base	
  until	
  the	
  panel	
  is	
  flush	
  with	
  
the	
  bottom	
  surface,	
  thus	
  ensuring	
  extra	
  protection	
  
for	
  the	
  solar	
  panel.	
  	
  
	
  
	
  
	
  
	
  
Force	
  Fit	
  Pin	
  
This	
  steel	
  FN5	
  heavy	
  shrink	
  fit	
  pin	
  is	
  used	
  to	
  attach	
  the	
  
wind	
  turbine	
  to	
  the	
  turbine	
  shaft.	
  It	
  is	
  0.13	
  inches	
  
long	
  and	
  has	
  a	
  major	
  diameter	
  of	
  0.0938	
  inches.	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
Spring	
  Loaded	
  Pin	
  (x2)	
  
The	
  aluminum	
  spring	
  loaded	
  pins	
  are	
  used	
  to	
  attach	
  
the	
  shaft	
  to	
  the	
  case	
  top.	
  The	
  pins	
  are	
  each	
  0.35	
  
inches	
  long	
  with	
  a	
  major	
  diameter	
  of	
  0.06	
  inches.	
  
	
  
	
  
	
  
	
  
	
  
	
  
Screw	
  (x4)	
  
Four	
  steel	
  Slotted	
  Flat	
  Head	
  #5	
  screws	
  are	
  used	
  to	
  
attach	
  the	
  case	
  top	
  to	
  the	
  case	
  bottom.	
  
	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
   	
  
9	
  
	
  
	
  
	
  
	
  
3D	
  Hinge	
  Assembly	
  
The	
  3D	
  hinge	
  is	
  the	
  sub-­‐assembly,	
  composed	
  of	
  the	
  
three	
  following	
  parts.	
  
	
  
	
  
	
  
	
  
Rotational	
  Ball	
  
This	
  steel	
  ball	
  is	
  the	
  key	
  to	
  the	
  3D	
  hinge.	
  It	
  
allows	
  360°	
  rotation	
  about	
  the	
  y-­‐axis	
  and	
  
180°	
  rotation	
  about	
  the	
  x-­‐axis.	
  The	
  ball	
  is	
  
cut	
  so	
  that	
  no	
  matter	
  what	
  angle	
  the	
  
panel	
  is	
  rotated	
  to	
  the	
  ball	
  will	
  be	
  
contained	
  within	
  the	
  shaft	
  that	
  connects	
  
to	
  the	
  body.	
  A	
  portion	
  of	
  a	
  0.07-­‐inch	
  
sphere	
  is	
  cut	
  down	
  to	
  leave	
  the	
  0.03-­‐inch	
  
tall	
  rotational	
  ball.	
  To	
  allow	
  attachment	
  to	
  
the	
  rest	
  of	
  the	
  assembly,	
  a	
  circular	
  cut	
  is	
  
made	
  into	
  the	
  top	
  of	
  the	
  rotational	
  ball.	
  
	
  
	
  
Rotational	
  Pin	
  
The	
  steel	
  rotational	
  pin	
  has	
  a	
  major	
  
diameter	
  of	
  0.05	
  inches	
  and	
  a	
  length	
  of	
  
0.2	
  inches.	
  This	
  pin	
  is	
  used	
  to	
  attach	
  the	
  
rotational	
  ball	
  to	
  the	
  solar	
  panel.	
  	
  
	
  
	
  
	
  
	
  
	
  
Hinge-­‐to-­‐Base	
  Pin	
  
This	
  steel	
  pin	
  system	
  is	
  composed	
  of	
  two	
  
0.06-­‐inch	
  diameter	
  spring-­‐loaded	
  pins	
  and	
  
one	
  main	
  0.10-­‐inch	
  diameter	
  cylinder.	
  The	
  
0.5o-­‐inch	
  long	
  cylinder	
  houses	
  the	
  
rotational	
  ball	
  and	
  shaft	
  that	
  connect	
  the	
  
solar	
  panel	
  to	
  the	
  hinge.	
  The	
  0.25-­‐inch	
  
long	
  pins	
  attach	
  the	
  0.10	
  diameter	
  cylinder	
  
to	
  the	
  bottom	
  of	
  the	
  case.	
  A	
  through	
  hole	
  
is	
  drilled	
  0.26	
  inches	
  away	
  from	
  the	
  right	
  
side	
  of	
  the	
  cylinder	
  allowing	
  the	
  rotational	
  
pin	
  to	
  pass	
  through	
  the	
  cylinder	
  and	
  
secure	
  in	
  the	
  rotational	
  ball.	
  In	
  the	
  bottom	
  
of	
  the	
  cylinder	
  there	
  is	
  a	
  spherical	
  cutout	
  
for	
  the	
  rotational	
  ball	
  so	
  that	
  is	
  remains	
  
contained	
  within	
  the	
  cylinder.	
  	
  
March	
  9,	
  2012	
   	
   AltiCharger Developers, Inc.™ 	
  
	
  
10	
  
9	
  
	
  
To	
  reduce	
  the	
  risk	
  of	
  danger,	
  we	
  advise	
  customers	
  to	
  adhere	
  to	
  the	
  following	
  safety	
  guidelines.	
  
AltiCharger	
  Developers,	
  Inc.™	
  is	
  not	
  responsible	
  for	
  any	
  personal	
  injury	
  or	
  device	
  damage	
  that	
  
occurs	
  during	
  operation	
  or	
  storage.	
  
	
  
Check	
  for	
  damages	
  before	
  use.	
  Do	
  not	
  use	
  the	
  AltiCharger	
  if	
  any	
  
electronic	
  component	
  is	
  damaged	
  or	
  missing.	
  Failure	
  to	
  comply	
  will	
  
likely	
  result	
  in	
  an	
  electric	
  shock.	
  
	
  
Be	
  aware	
  of	
  the	
  wind	
  turbine	
  blades.	
  Close	
  contact	
  with	
  propellers	
  
will	
  likely	
  cause	
  injuries.	
  Do	
  not	
  attempt	
  to	
  stop	
  the	
  blades	
  with	
  any	
  
part	
  of	
  your	
  body.	
  
	
  
Make	
  sure	
  that	
  the	
  charging	
  cable	
  is	
  completely	
  inserted	
  into	
  the	
  USB	
  
port.	
  Neglect	
  to	
  do	
  so	
  may	
  cause	
  an	
  electric	
  shock.	
  
	
  
Handle	
  with	
  care.	
  The	
  AltiCharger	
  is	
  a	
  sensitive	
  device	
  where	
  misuse	
  
can	
  cause	
  injury	
  to	
  the	
  user	
  or	
  the	
  AltiCharger.	
  
	
  
Take	
  good	
  care	
  of	
  the	
  AltiCharger.	
  Neglect	
  may	
  cause	
  it	
  to	
  
malfunction.	
  Please	
  see	
  Maintenance	
  for	
  more	
  details.	
  	
  
	
  
Always	
  turn	
  on	
  the	
  AltiCharger	
  before	
  attaching	
  devices	
  for	
  charging.	
  
Failure	
  to	
  comply	
  may	
  lead	
  to	
  short-­‐circuiting.	
  
	
  
Check	
  the	
  weather	
  before	
  going	
  outdoors	
  in	
  case	
  of	
  severe	
  weather	
  
conditions.	
  
	
  
Read	
  all	
  instructions	
  carefully.	
  
	
  
Comply	
  with	
  all	
  warnings.	
  
	
  
Safety	
  Guidelines	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
   	
  
	
   	
  	
   11	
  
	
  
	
  
Caring	
  for	
  the	
  AltiCharger	
  is	
  simple	
  and	
  will	
  prolong	
  the	
  life	
  of	
  the	
  device.	
  Below	
  are	
  some	
  
guidelines	
  to	
  follow:	
  
Storage	
  
 Use	
  your	
  AltiCharger	
  cover	
  while	
  transporting	
  the	
  AltiCharger.	
  
	
  
Avoid	
  storing	
  the	
  AltiCharger	
  in	
  extreme	
  heat	
  conditions,	
  such	
  as	
  leaving	
  it	
  
in	
  the	
  car	
  for	
  long	
  periods	
  of	
  time.	
  Prolonged	
  exposure	
  to	
  heat	
  will	
  cause	
  
the	
  internal	
  circuits	
  to	
  deform	
  and	
  possibly	
  fail.	
  
	
  
Avoid	
  resting	
  the	
  AltiCharger	
  on	
  the	
  solar	
  panel	
  or	
  wind	
  turbine.	
  If	
  
possible,	
  store	
  the	
  AltiCharger	
  on	
  its	
  side,	
  or	
  laying	
  flat	
  with	
  the	
  solar	
  
panel	
  facing	
  the	
  sky	
  as	
  shown	
  below.	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
Avoid	
  placing	
  heavy	
  objects	
  on	
  the	
  AltiCharger	
  as	
  they	
  may	
  cause	
  damage	
  
to	
  the	
  solar	
  panel	
  and/or	
  wind	
  turbine	
  along	
  with	
  internal	
  components.	
  
	
  
Cleaning	
  
 Wash	
  the	
  AltiCharger	
  with	
  a	
  lightly	
  damped	
  washcloth	
  after	
  every	
  six	
  hours	
  of	
  outdoor	
  
exposure	
  before	
  storing	
  it.	
  Use	
  a	
  non-­‐abrasive	
  cloth	
  when	
  cleaning	
  the	
  solar	
  panel	
  or	
  
wind	
  turbine	
  blades.	
  
 Make	
  sure	
  to	
  only	
  use	
  water	
  when	
  cleaning	
  the	
  AltiCharger.	
  
 Allow	
  the	
  AltiCharger	
  to	
  dry	
  completely	
  before	
  use	
  or	
  storage.	
  
	
  
Do	
  not	
  use	
  Windex,	
  alcohol,	
  or	
  other	
  cleaning	
  agents	
  that	
  may	
  remove	
  the	
  
protective	
  coating	
  of	
  the	
  solar	
  panel	
  or	
  wind	
  turbine	
  blades.	
  	
  
Maintenance	
  
Figure	
  7.1	
  As	
  to	
  prevent	
  damage	
  to	
  the	
  solar	
  
panel	
  of	
  the	
  AltiCharger,	
  we	
  suggest	
  placing	
  the	
  
AltiCharger	
  with	
  the	
  solar	
  panel	
  facing	
  upwards	
  
and	
  the	
  wind	
  turbine	
  closed	
  (Jolicoeur).	
  
March	
  9,	
  2012	
   	
  AltiCharger Developers, Inc.™
12	
  
	
  
	
  
To	
  contact	
  AltiCharger	
  Developers,	
  Inc.™	
  regarding	
  the	
  AltiCharger,	
  please	
  use	
  any	
  of	
  the	
  
following	
  mediums:	
  	
  
Northern	
  California	
  Office	
   	
   	
   	
  	
  	
  	
  	
  	
  	
  	
  Southern	
  California	
  Office	
  
Address:	
  	
   	
   	
   	
   	
   	
  	
  	
  	
  	
  	
  	
  	
  Address:	
  
	
  	
  	
  	
  	
  1600	
  North	
  Lake	
  Blvd.	
  	
   	
   	
   	
   237	
  E.	
  28th
	
  Street	
  
	
  	
  	
  	
  	
  Lake	
  Tahoe,	
  CA	
  96145-­‐5425	
   	
   	
   	
   Long	
  Beach,	
  CA	
  90807-­‐2241	
  
Phone:	
   	
   	
   	
   	
   	
   	
  	
  	
  	
  	
  	
  	
  	
  Phone:	
  
	
  	
  	
  	
  	
  1	
  (800)	
  555-­‐6452	
   	
   	
   	
   	
   1	
  (800)	
  478-­‐8952	
  
Email:	
  
	
  	
  	
  	
  	
  Feedback:	
  	
  feedback@deservesan”A”.com	
  
	
  	
  	
  	
  	
  Customer	
  Service:	
  	
  customer.service@deservesan”A”.com	
  
	
  
	
  
As	
  to	
  prevent	
  future	
  disagreements	
  on	
  legal	
  issues,	
  we	
  would	
  like	
  to	
  take	
  this	
  time	
  to	
  
remind	
  those	
  at	
  REC	
  Solar	
  of	
  our	
  steps	
  to	
  ensure	
  the	
  ownership	
  of	
  the	
  AltiCharger	
  and	
  its	
  
derivations.	
  We	
  have	
  received	
  a	
  patent	
  on	
  the	
  AltiCharger	
  idea,	
  a	
  trademark	
  license	
  on	
  the	
  
AltiCharger	
  brand	
  and	
  logo,	
  and	
  a	
  copyright	
  license	
  on	
  all	
  materials	
  pertaining	
  to	
  or	
  
involving	
  the	
  AltiCharger	
  and	
  AltiCharger	
  Developers,	
  Inc.™	
  
	
  
Copyright	
  ©	
  2012	
  AltiCharger	
  Developers,	
  Inc.™	
  	
  
	
  
No	
  part	
  of	
  this	
  formal	
  proposal	
  may	
  be	
  reproduced,	
  distributed,	
  translated,	
  or	
  transmitted	
  
in	
  any	
  form	
  or	
  by	
  any	
  means,	
  electronic	
  or	
  mechanical,	
  including	
  photocopying,	
  recording,	
  
or	
  storing	
  in	
  any	
  information	
  storage	
  and	
  retrieval	
  system,	
  without	
  the	
  prior	
  written	
  
permission	
  of	
  AltiCharger	
  Developers,	
  Inc.™	
  All	
  rights	
  reserved.	
  
	
  
Contact	
  Information	
  
Ownership	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
13	
  
13	
  
	
  
	
  
Major	
  Diameter	
  	
  
The	
  major	
  diameter	
  of	
  a	
  screw	
  is	
  the	
  diameter	
  of	
  the	
  screw	
  including	
  the	
  dimensions	
  of	
  
the	
  thread.	
  
	
  
Minor	
  Diameter	
  
The	
  minor	
  diameter	
  of	
  a	
  screw	
  is	
  the	
  calculated	
  diameter	
  of	
  the	
  screw	
  shaft,	
  neglecting	
  
the	
  threads.	
  
	
  
Polycarbonate	
  Plastic	
  
A	
  durable	
  plastic	
  commonly	
  used	
  for	
  electronic	
  purposes.	
  Their	
  beneficial	
  properties	
  
include	
  being	
  moldable,	
  heat	
  resistant,	
  weatherproof,	
  and	
  UV	
  resistant.	
  	
  
	
  
FN5	
  Heavy	
  Shrink	
  Fit	
  Pin	
  	
  
This	
  type	
  of	
  pin	
  allows	
  pivoting	
  about	
  its	
  longitudinal	
  axis,	
  while	
  at	
  the	
  same	
  time	
  holding	
  
two	
  components	
  together.	
  This	
  style	
  of	
  pin	
  does	
  not	
  allow	
  disassembly.	
  
	
  
Slotted	
  Flat	
  Head	
  #5	
  Screw	
  
This	
  is	
  a	
  special	
  type	
  of	
  screw	
  that	
  has	
  a	
  flat	
  top,	
  which	
  eliminates	
  the	
  ability	
  for	
  objects	
  
to	
  catch	
  on	
  the	
  screw	
  head.	
  This	
  screw	
  is	
  user	
  friendly	
  and	
  can	
  be	
  removed	
  with	
  a	
  flat	
  
head	
  screwdriver.	
  
	
  
Spring	
  Loaded	
  Pin	
  	
  
This	
  type	
  of	
  pin	
  not	
  only	
  holds	
  a	
  fixture	
  in	
  place	
  in	
  two	
  dimensions,	
  but	
  also	
  provides	
  a	
  
twisting	
  force	
  to	
  encourage	
  stabilization	
  in	
  the	
  third	
  dimension.	
  In	
  the	
  AltiCharger	
  
application,	
  it	
  holds	
  the	
  turbine	
  shaft	
  to	
  the	
  case	
  top,	
  but	
  also	
  stabilizes	
  the	
  wind	
  turbine	
  
when	
  facing	
  the	
  wind.	
  
	
  
Thin-­‐Filmed	
  Photovoltaic	
  Cell	
  	
  
This	
  is	
  a	
  special	
  electronic	
  component	
  whose	
  main	
  purpose	
  is	
  to	
  convert	
  solar	
  energy	
  
into	
  electricity	
  by	
  means	
  of	
  a	
  semiconducting	
  surface.	
  As	
  sunlight	
  hits	
  the	
  surface	
  of	
  the	
  
cell,	
  the	
  transfer	
  of	
  energy	
  is	
  dedicated	
  to	
  exciting	
  electrons	
  and	
  creating	
  a	
  potential,	
  
which	
  in	
  turn	
  forces	
  the	
  electrons	
  to	
  move,	
  thus	
  generating	
  electricity.	
  
	
  
3D	
  Hinge	
  	
  
This	
  is	
  special	
  type	
  of	
  hinge	
  that	
  allows	
  axial	
  rotation	
  as	
  seen	
  on	
  door	
  hinges,	
  as	
  well	
  as	
  
pivoting	
  motion	
  once	
  extended.	
  Many	
  devices	
  utilize	
  this	
  type	
  of	
  hinge,	
  for	
  example,	
  
laptop	
  tablets,	
  3D	
  printers,	
  and	
  many	
  other	
  robotic	
  applications.	
  	
  
Glossary	
  of	
  Terms	
  
March	
  9,	
  2012	
   	
  AltiCharger Developers, Inc.™
14	
  
	
  
"Solar	
  Charger."	
  Welcome	
  to	
  Talkingelectronics.com.	
  Web.	
  03	
  Feb.	
  2012.	
  
<http://talkingelectronics.com/projects/SolarCharger/SolarCharger.html>.	
  	
  
"Solar	
  Power."	
  Welcome	
  to	
  OTHERPOWER.COM.	
  08	
  Feb.	
  2008.	
  Web.	
  16	
  Feb.	
  2012.	
  
<http://www.otherpower.com/otherpower_solar.html>.	
  	
  
"We	
  Invite	
  You	
  to	
  Come	
  Discover	
  Our	
  Many	
  Colors!"	
  San	
  Luis	
  Obispo	
  Travel	
  Guide	
  Free.	
  
Simpleview.	
  Web.	
  04	
  Mar.	
  2012.	
  <http://www.sanluisobispocounty.com/>.	
  	
  
"Wind	
  Energy	
  Basics."	
  Wind	
  Energy	
  EIS	
  Public	
  Information	
  Center.	
  Web.	
  03	
  Feb.	
  2012.	
  
<http://windeis.anl.gov/guide/basics/index.cfm>.	
  	
  
"Wind	
  Turbine."	
  Wikipedia,	
  the	
  Free	
  Encyclopedia.	
  Web.	
  03	
  Feb.	
  2012.	
  
<http://en.wikipedia.org/wiki/Wind_turbine>.	
  
“Polycarbonate.”	
  Wikipedia,	
  the	
  Free	
  Encyclopedia.	
  Web.	
  07	
  March	
  2012.	
  
<http://en.wikipedia.org/wiki/Polycarbonate>	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
Works	
  Cited	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
15	
  
15	
  
	
  
	
  
CE	
  Approved	
  Solar	
  Panel	
  Modules	
  Pol-­‐180w.	
  Digital	
  image.	
  Guangzhou	
  Poem	
  of	
  Light	
  Energy	
  
Technology	
  Co.,	
  Ltd.	
  China	
  Suppliers.	
  Web.	
  9	
  Feb.	
  2012.	
  <http://poemoflight.en.made-­‐in-­‐
china.com/product/bqXmMnHylSWv/China-­‐CE-­‐Approved-­‐Solar-­‐Panel-­‐Modules-­‐Pol-­‐
180w.html>.	
  	
  
Cook,	
  Charles.	
  Sunset	
  at	
  Royd	
  Moor	
  Wind	
  Farm.	
  Digital	
  image.	
  Flicker.	
  Yahoo.	
  Web.	
  21	
  Feb.	
  2012.	
  
<http://www.flickr.com/photos/charlescook/380352233/in/photostream/>.	
  	
  
Design	
  Illustration.	
  Digital	
  image.	
  GSI.	
  2012.	
  Web.	
  23	
  Feb.	
  2012.	
  
<http://www.gservicesinc.us/Solar_Program.cfm>.	
  	
  
Espinosa,	
  Victor.	
  “AltiCharger	
  Logo.”	
  Microsoft	
  Word.	
  07	
  Feb.	
  2012.	
  
Espinosa,	
  Victor.	
  “Personal	
  Image.”	
  iPhoto.	
  07	
  Mar.	
  2012.	
  
Green	
  Energy	
  Lightbulb.	
  Digital	
  image.	
  Google	
  Images.	
  Web.	
  <http://www.google.com/search;	
  
Search	
  Green	
  Energy>.	
  	
  
Johnson,	
  Claes,	
  and	
  Johan	
  Hoffman.	
  Wind	
  Turbine	
  Park,	
  Rotor	
  with	
  Generator	
  and	
  Blade	
  Design.	
  
Digital	
  image.	
  The	
  World	
  as	
  Computation.	
  28	
  Feb.	
  2009.	
  Web.	
  23	
  Feb.	
  2012.	
  
<http://claesjohnsonmathscience.wordpress.com/article/how-­‐a-­‐wind-­‐turbine-­‐works-­‐
yvfu3xg7d7wt-­‐27/>.	
  	
  
Jolicoeur,	
  Kea.	
  “AltiCharger	
  Device	
  and	
  Components.”	
  Solidworks.	
  04	
  Mar.	
  2012.	
  
Jolicouer,	
  Kea.	
  “Personal	
  Image.”	
  iPhoto.	
  07	
  Mar.	
  2012.	
  
Mammut	
  Barryvox	
  Pulse	
  Avalanche	
  Beacon.	
  Digital	
  image.	
  Clean	
  Snipe.	
  13	
  Apr.	
  2010.	
  Web.	
  8	
  Mar.	
  
2012.	
  <http://thedeal.cleansnipe.com/gear-­‐review-­‐mammut-­‐barryvox-­‐pulse-­‐avalanche-­‐
beacon/>.	
  
Roof	
  Solar	
  Panel.	
  Digital	
  image.	
  Web.	
  27	
  Feb.	
  2012.	
  <http://homeenergysystems.com.au/wp-­‐
content/uploads/2011/09/roof-­‐solar-­‐panel.jpg>.	
  	
  
Snell,	
  Jason.	
  IPhone	
  3G.	
  Digital	
  image.	
  Macworld.	
  Mac	
  Publishing,	
  LLC.,	
  14	
  July	
  2008.	
  Web.	
  8	
  Mar.	
  
2012.	
  <http://www.macworld.com/article/134482/2008/07/iphone3g_review.html>.	
  
Figures	
  Cited	
  
March	
  9,	
  2012	
   	
  AltiCharger Developers, Inc.™
16	
  
	
  
NOTE:	
  The	
  following	
  pages	
  are	
  in	
  order	
  of	
  engineering	
  design	
  importance	
  and	
  differ	
  in	
  order	
  
from	
  the	
  Components	
  section	
  starting	
  on	
  page	
  7.	
  
Appendix	
  A	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
17	
  
17	
  
	
  
March	
  9,	
  2012	
   	
  AltiCharger Developers, Inc.™
18	
  
	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
19	
  
19	
  
	
  
	
  
March	
  9,	
  2012	
   	
  AltiCharger Developers, Inc.™
20	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
21	
  
21	
  
March	
  9,	
  2012	
   	
  AltiCharger Developers, Inc.™
22	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
23	
  
23	
  
March	
  9,	
  2012	
   	
  AltiCharger Developers, Inc.™
24	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
25	
  
25	
  
March	
  9,	
  2012	
   	
  AltiCharger Developers, Inc.™
26	
  
AltiCharger Developers, Inc.™ March	
  9,	
  2012	
  
	
  
27	
  
27	
  
	
  

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Final Draft

  • 1.                 Project  Manager:  Victor  Espinosa   Design  Engineer:  Kea  Jolicoeur   TM  
  • 3. AltiCharger Developers, Inc.™ March  9,  2012     i   3     AltiCharger  Developers,  Inc.™  is  proud  to  present  the  AltiCharger,  a  renewable  energy  device   that  uses  wind  and  solar  energy  to  charge  other  electronic  devices.  Made  with  steel,   polycarbonate  plastic,  an  aluminum  wind  turbine  and  a  thin-­‐film  photovoltaic  cell  panel,  the   AltiCharger  is  composed  of  eight  different  parts  and  one  sub-­‐assembled  hinge.  The  AltiCharger   capitalizes  on  the  two  most  prominent  sources  of  natural  energy,  solar  and  wind,  thus   eliminating  the  worry  of  a  dead  battery  for  outdoor  enthusiasts.  Almost  all  outdoor  locations   have  some  wind  or  sunlight  making  the  AltiCharger  an  extremely  versatile  device.  Its  design   allows  the  user  to  capture  the  required  amount  of  energy  to  fully  charge  any  USB  device,  while   maintaining  a  small,  lightweight  profile  that  outdoor  enthusiast  prefer.     The  following  document  will  explain  the  AltiCharger  in  detail  with  the  sections  listed  below:      Introduction  —  an  introduction  to  the  product  and  its  functions    Company  Background  —  an  introduction  to  the  founding  company  members    Background  Information  —  the  history  of  solar  and  wind  power  with  a  description  of   how  the  AltiCharger  utilizes  them    Probem  Descrption  —  a  description  of  the  problem  our  product  addresses      Features  Map  —  a  layout  of  all  parts  and  subassemblies  required  to  build  the  AltiCharger    Components  —  an  detailed  description  of  each  part  used  to  build  the  AltiCharger    Safety  Guidelines  —  a  description  of  safety  precauations  associated  with  the  AltiCharger    Maintenance  —  a  description  of  how  to  properly  care  for  the  AltiCharger   We  hope  you  enjoy  the  document,  and  further  consider  our  project  proposal  to  fund  the   development  of  the  AltiCharger.           Executive  Summary  
  • 4. ii                          
  • 5. AltiCharger Developers, Inc.™ March  9,  2012     iii   5     As  outdoor  enthusiasts,  we  strive  to  support  the  eco-­‐friendly  ideals  that  have  been  lost  in  this   new  age  of  electronic  devices.  Many  people  equivocate  the  terms  “going  electric”  with  “going   green.”  However,  these  people  do  not  realize  that  there  is  a  huge  difference  between  the  two.   The  idea  of  “going  electric”  merely  reflects  the  act  of  using  electronic  devices,  which  use   electricity  created  from  fossil  fuels  in  power  plants.  On  the  other  hand,  we  embody  the  idea  of   “going  green”;  this  reflects  the  concept  of  converting  natural  sources  of  energy,  other  than   fossil  fuels,  into  usable  electricity.       With  this  understanding  of  electricity  production  while  only  using  natural  sources  of  energy,  we   designed  the  AltiCharger:  a  device  that  harnesses  the  energy  from  the  Sun  and  the  wind  to   produce  electricity.  Further  design  of  the  AltiCharger  allows  the  owner  to  use  that  electricity  to   charge  other  electronic  devices,  such  as  avalanche  beacons  or  everyday  cell  phones,  without   having  to  plug  them  into  an  outlet.     Introduction   Figure  iii.1  Depicted  here  are  common  electronic  devices  used  outdoors   that  can  be  charged  by  the  AltiCharger  (Mammut  and  Snell).  
  • 7. AltiCharger Developers, Inc.™ March  9,  2012     v   7       Victor  Espinosa      Born  in  Orange,  CA  and  raised   in  Long  Beach,  CA,  I  have  always  been  exposed  to   beautiful  climates.  I  have  constantly  been  active  in   many  group  sports,  such  as  baseball  and  soccer.   However,  my  passion  has  since  turned  into  cross-­‐ country  running.  Everything  about  running  through   the  outdoors  brings  me  joy  and  relaxation.  When  I   am  not  running  through  nearby  state  parks  and   fulfilling  my  duties  as  a  student,  I  am  hiking  through   Poly  Canyon  or  exploring  other  outdoor  areas.  Either  way,  my  constant  presence  outside  has   assisted  in  the  concept  of  the  AltiCharger.     Kea  Jolicoeur      Born  and  raised  in  Tahoe  CA  I  have   been  an  adventure  enthusiast  since  I  was  born.  I  grew   up  traveling  the  world  with  my  families  adventure   guide  service:  AdventureBoss.  We  lead  customers  on   varies  outdoor  adventures  including  whitewater   rafting/kayaking,  rock-­‐climbing,  ice-­‐climbing,   backpacking,  paragliding,  snow-­‐boarding  and   mountain  biking.  Guiding  people  into  the  outdoors  is   my  passion  but  sometimes  difficulties  can  occur  due  to   the  short  battery  life  of  common  equipment  such  as   headlamps  and  avalanche  beacons.  It  was  this  problem   that  inspired  me  to  design  the  AltiCharger,  providing   adventurers  a  pocket-­‐sized  source  of  truly  green  energy. Company  Background  
  • 8.   vi                
  • 9. AltiCharger Developers, Inc.™ March  9,  2012     vii   9       Section   Page   Executive  Summary  .............................................................................................................................  i   Introduction  .......................................................................................................................................  iii   Company  Background  ........................................................................................................................  v   Background  Information  ....................................................................................................................  1   Problem  Description  ..........................................................................................................................  3   Product  Description  ...........................................................................................................................  4   Features  Map  .....................................................................................................................................  6   Components  .......................................................................................................................................  7   Safety  Guidelines  ..............................................................................................................................  10   Maintenance  ......................................................................................................................................  11   Contact  Information  .........................................................................................................................  12   Ownership  .........................................................................................................................................  12   Glossary  of  Terms  .............................................................................................................................  13   Works  Cited  .......................................................................................................................................  14   Figures  Cited  .....................................................................................................................................  15   Appendix  A  ........................................................................................................................................  16 Table  of  Contents  
  • 10. March  9,  2012    AltiCharger Developers, Inc.™ viii       Figure  iii.1  Avalanche  Beacon  and  iPhone  3G  ................................................................................  iii   Figure  1.1  Solar  Panels  on  Rooftop  ..................................................................................................  1   Figure  1.2  Wind  Turbine  Farm  ..........................................................................................................  1   Figure  2.1  Assembled  AltiCharger  ...................................................................................................  3   Figure  3.1  Photovoltaic  Cell  .............................................................................................................  4   Figure  3.2  Wind  Turbine  Generator  ................................................................................................  5   Figure  4.1  AltiCharger  Exploded  Assembly  ....................................................................................  6   Figure  7.1  AltiCharger  Solar  Panel  ..................................................................................................  11      Table  of  Figures  
  • 11. AltiCharger Developers, Inc.™ March  9,  2012     1     What  is  Solar  Energy?   Just  as  the  Sun  provides  light  for  plants  to   grow,  humans  can  also  convert  that  light   into  electrical  energy.  Methods  to  harvest   this  solar  energy  have  been  improving  over   the  years,  but  the  most  notable  method  is   through  the  use  of  thin-­‐filmed  photovoltaic   cells,  commonly  seen  on  the  roofs  of  houses   as  solar  panels  (See  Fig  1.1).  For  more  on  thin-­‐filmed  photovoltaic  cells,  see  Glossary  of  Terms   on  page  13.  These  solar  panels  consist  of  thousands  of  thin-­‐filmed  photovoltaic  cells  that   produce  a  steady  flow  of  electricity  as  light  strikes  their  surface.  Being  one  of  the  cleanest   sources  of  energy,  the  process  of  using  solar  panels  to  convert  the  Sun’s  light  into  usable   electricity  does  not  require  any  moving  parts  nor  maintenance,  and  does  not  consume  fuel   nor  produce  any  harmful  emissions.  Not  only  is  solar  energy  clean,  there’s  plenty  of  it!   What  is  Wind  Energy?   In  addition  to  providing  solar  energy,  the  Sun’s   radiation  also  heats  the  Earth.  However,  the  Sun  does   not  heat  the  Earth  uniformly.  With  these  temperature   gradients,  air  is  pushed  around  and  wind  forms.  This   wind  contains  energy  that  can  be  extracted  by  placing   wind  turbines  in  its  path  (See  Fig  1.2).  The  wind  forces   the  blades  of  the  wind  turbines  to  rotate  and  power  a   generator,  which  produces  an  electrical  current.  Just  as  solar  cells  convert  solar  energy  into   electricity,  these  wind  turbines  convert  wind  energy  into  electricity.  Also,  this  process  is  a   zero-­‐emission  conversion,  making  wind  a  very  clean  source  of  energy.   Figure  1.2  This  figure  depicts  the   harvesting  of  wind  energy  (Wind  Farm).   Background  Information   Figure  1.1  This  figure  depicts  solar  panels  on   the  roof  of  a  house  (Solar).  
  • 12. March  9,  2012     AltiCharger Developers, Inc.™     2   3     What  is  the  Current  Electrical  Power  Distribution  Process?   The  demand  for  alternative  sources  of  energy  is  high,  especially  with  the  vast  amount  of  cars   and  internal  combustion  engines  present  in  other  automotives.  Due  to  this  growing  trend,  many   companies  have  utilized  solar  and  wind  energy  farms  to  produce  electricity.  However,  this   alternative  form  of  energy  harvesting  can  only  supply  energy  to  power  grids  with  large  amounts   of  AC  current.  From  these  power  grids,  the  electricity  goes  to  buildings  and  other  facilities.   Therefore,  one  must  plug  an  electrical  device  into  a  wall  outlet  to  utilize  the  supplied  energy.   Nevertheless,  companies  must  limit  the  amount  of  energy  consumption  as  to  not  exceed  the   ratio  of  production  versus  consumption.   Mission  Statement   However,  AltiCharger  Developers,  Inc.™  offers  a  solution  to  this  problem,  providing  outdoor   enthusiasts  open  access  to  two  of  natures  most  available  sources  of  energy:  solar  and  wind   power.  We  have  designed  the  AltiCharger—a  device  consisting  of  an  array  of  solar  cells  and  a   wind  turbine  to  produce  enough  electricity  to  power  or  charge  small  devices  common  among   outdoor  enthusiasts.  The  AltiCharger  was  designed  to  meet  all  electrical  needs  of  adventurers   while  maintaining  the  AltiCharger  Developers,  Inc.™  Mission  Statement  as  follows:       “AltiCharger  Developers,  Inc.™  will  provide  the  link  between  nature’s  purity  and  modern   technology  by  delivering  products  that  are  renewable,  efficient,  and  trusted.”
  • 13. AltiCharger Developers, Inc.™ March  9,  2012     3   1     Environmental  Concern   As  the  co-­‐founders  of  AltiCharger  Developers,  Inc.™  and  adventurous  individuals  ourselves,  we   wanted  to  design  a  product  to  assist  the  outdoor  enthusiast  in  an  innovative  manner  while   preserving  the  purity  of  nature.     Alternative  Energy  Electrical  Source  Concern   We  understand  the  need  to  carry  essential  items  and  tools  during  any  outdoor  activity,  whether   it  is  a  day  hike  or  a  week-­‐long  backpacking  trip.  Some  essential  tools  include  GPS  trackers,   headlamps,  walkie-­‐talkies,  cell  phones,  etc.  However,  many  adventurers  worry  that  these   electronic  devices  will  lose  their  charge.  While  exploring  the  outdoors,  limits  one’s  access  to   electricity,  it  does  not  limit  one’s  access  to  energy.  Energy  presents  itself  in  many  natural  forms,   such  as  in  sunlight  and  wind.  Solar  panels  and  wind  turbines  can  easily  convert  these  relatively   unlimited  sources  of  energy  into  electricity.  Therefore,  we  decided  to  design  an  environmentally   safe  charging  apparatus  that  can  harness  both  solar  and  wind  energy.     Problem  Description   Figure  2.1  The  figure  above  depicts  the  final  assembled  design  of  the   AltiCharger.  An  exploded  diagram  can  be  found  in  the  Features  Map   section  on  page  6,  and  further  design  elements  can  be  found  in  the   Components  section  starting  on  page  7  (Jolicoeur).  
  • 14. March  9,  2012    AltiCharger Developers, Inc.™ 4     What  is  the  AltiCharger?   The  AltiCharger  is  a  compact,  efficient,  and  user-­‐friendly  alternative  energy  charger.  This  device   transposes  both  wind  and  solar  energy  to  the  battery  life  of  electronic  devices.     How  does  the  AltiCharger   Harness  Solar  Energy?   The  top  of  the  AltiCharger  is   composed  of  a  single  solar  panel   attached  to  the  base  by  a  3D   hinge.  This  hinge  allows  the  user   to  rotate  the  solar  panel  to  the   ideal  energy-­‐collecting  angle   against  the  sunlight.  The  solar   panel  is  composed  of  thin-­‐filmed   photovoltaic  cells  that  convert   the  Sun’s  rays  into  electricity  that   can  then  be  used  to  charge  other   electronic  devices  (See  Fig  3.1).     For  more  information  on  thin-­‐ filmed  photovoltaic  cells,  please   see  Glossary  of  Terms  on  page  13.       Product  Description   Figure  3.1  This  diagram  depicts  how  sunlight  excites   electrons  into  moving,  thus  generating  electricity  (GSI).  
  • 15. AltiCharger Developers, Inc.™ March  9,  2012     5   3   How  does  the  AltiCharger  harness  wind  energy?   The  AltiCharger  is  equipped  with  a  wind  turbine  attached  to  the  top  of  the  case.    The  turbine   can  then  be  rotated  off  the  top  surface  of  the  device  to  receive  wind  flow  and  generate   electricity.  Once  in  place  the  wind  turbine  uses  the  flow  of  wind  to  spin  a  rotor  that  then   generates  electrical  current  (See  Fig  3.2).  This  electrical  current  can  then  be  used  to  charge  any   electrical  device.    When  not  in  use  the  wind  turbine  folds  back  down  becoming  flush  with  the   top  of  the  device  for  easy,  compact  storage.             Figure  3.2  This  diagram  explains  the  process  of  converting  wind  energy  into  electricity  (Johnson).  
  • 16. March  9,  2012     AltiCharger Developers, Inc.™     6   7               1     Case  Top   4   #5  Flat  Head  Screw   7   FN5  Heavy  Shrink  Fit  Pin   2   Case  Bottom   5   Turbine  Shaft   8   3D  Hinge  (Sub-­‐Assembled)   3   Wind  Turbine   6   Spring  Loaded  Pin   9   Solar  Panel   Features  Map   Figure  4.1  This  exploded  assembly  view  of  the  AltiCharger  and  related  components  are  shown  here  and  on   pages  7,  8,  9,  and  11  (Jolicoeur).  
  • 17. AltiCharger Developers, Inc.™ March  9,  2012     7     The  following  components  compose  the  complete  structure  of  the  AltiCharger  as  seen  on   the  Features  Map.  For  definitions  and  descriptions  of  italicized  terms  please  reference  the   Glossary  of  Terms  section  on  page  13.  For  detailed  drawings  see  Appendix  A  on  page  16.         Case  Top   At  2.5  inches  wide,  4.75  inches  long,  0.25  inches  tall   and  0.13  inches  thick  the  case  top  is  about  the  size  of   an  iPhone.  Made  of  a  lightweight  polycarbonate   plastic  the  case  top  will  house  the  wind  turbine  and   turbine  shaft  while  providing  protection  to  the  circuit   board  and  rechargeable  lithium  ion  battery  inside.             Case  Bottom   The  case  bottom  is  also  2.5  inches  wide,  4.75  inches   long  and  0.13  inches  thick.  However  the  bottom  has   an  addition  0.5  inches  in  height  providing  the   necessary  room  to  house  the  majority  of  the  circuit   board,  wiring,  and  rechargeable  battery.    A  0.5-­‐inch   wide,  0.15-­‐inch  tall  charging  port  is  also  cut  into  the   base  0.25  inches  up  from  the  bottom  and  0.8  inches   over  from  the  left.  The  base  is  also  composed  of  a   durable  polycarbonate  plastic  that  resists  UV  damage.   On  the  back  edge  of  the  case  a  cutout  has  been  made   to  attach  to  the  3D  hinge  and  solar  panel.             Wind  Turbine   The  wind  turbine  is  composed  of  six-­‐quarter  circles,   each  of  radius  1  inch.  It  is  joined  in  the  middle  by  a   0.5-­‐inch  diameter  circle.  In  order  to  connect  the  wind   turbine  to  the  turbine  shaft  with  a  force  fit  pin,  a   0.0938-­‐inch  hole  is  drilled  into  the  center  of  the   joining  circle.  Made  of  aluminum  the  wind  turbine  is   lightweight,  durable  and  streamlined  for  maximum   wind  capturing  capability.     Components  
  • 18. March  9,  2012     AltiCharger Developers, Inc.™     8   9           Turbine  Shaft   The  aluminum  shaft  connects  the  wind  turbine  to  the   top  of  the  case.  The  2.25-­‐inch  shaft  is  tapered  from   0.13  inches  at  the  base  to  0.07  inches  at  the  top,   allowing  room  for  the  blades  to  store  flush  with  the   surface  of  the  case.  At  the  base  of  the  turbine  shaft   there  is  a  0.06-­‐inch  diameter  thru  hole  that  will  house   the  spring  loaded  pins  that  attach  the  turbine  shaft  to   the  case.         Solar  Panel   The  solar  panel  is  4.5  inches  long,  2.3  inches  wide  and   0.10  inches  thick.  It  has  a  blind  hole  0.14  inches  into   the  panel  for  the  3D  hinge  to  attach.  The  panel  is   composed  of  a  thin-­‐filmed  photovoltaic  cell  which  will   fold  down  into  the  base  until  the  panel  is  flush  with   the  bottom  surface,  thus  ensuring  extra  protection   for  the  solar  panel.             Force  Fit  Pin   This  steel  FN5  heavy  shrink  fit  pin  is  used  to  attach  the   wind  turbine  to  the  turbine  shaft.  It  is  0.13  inches   long  and  has  a  major  diameter  of  0.0938  inches.                 Spring  Loaded  Pin  (x2)   The  aluminum  spring  loaded  pins  are  used  to  attach   the  shaft  to  the  case  top.  The  pins  are  each  0.35   inches  long  with  a  major  diameter  of  0.06  inches.               Screw  (x4)   Four  steel  Slotted  Flat  Head  #5  screws  are  used  to   attach  the  case  top  to  the  case  bottom.    
  • 19. AltiCharger Developers, Inc.™ March  9,  2012     9           3D  Hinge  Assembly   The  3D  hinge  is  the  sub-­‐assembly,  composed  of  the   three  following  parts.           Rotational  Ball   This  steel  ball  is  the  key  to  the  3D  hinge.  It   allows  360°  rotation  about  the  y-­‐axis  and   180°  rotation  about  the  x-­‐axis.  The  ball  is   cut  so  that  no  matter  what  angle  the   panel  is  rotated  to  the  ball  will  be   contained  within  the  shaft  that  connects   to  the  body.  A  portion  of  a  0.07-­‐inch   sphere  is  cut  down  to  leave  the  0.03-­‐inch   tall  rotational  ball.  To  allow  attachment  to   the  rest  of  the  assembly,  a  circular  cut  is   made  into  the  top  of  the  rotational  ball.       Rotational  Pin   The  steel  rotational  pin  has  a  major   diameter  of  0.05  inches  and  a  length  of   0.2  inches.  This  pin  is  used  to  attach  the   rotational  ball  to  the  solar  panel.               Hinge-­‐to-­‐Base  Pin   This  steel  pin  system  is  composed  of  two   0.06-­‐inch  diameter  spring-­‐loaded  pins  and   one  main  0.10-­‐inch  diameter  cylinder.  The   0.5o-­‐inch  long  cylinder  houses  the   rotational  ball  and  shaft  that  connect  the   solar  panel  to  the  hinge.  The  0.25-­‐inch   long  pins  attach  the  0.10  diameter  cylinder   to  the  bottom  of  the  case.  A  through  hole   is  drilled  0.26  inches  away  from  the  right   side  of  the  cylinder  allowing  the  rotational   pin  to  pass  through  the  cylinder  and   secure  in  the  rotational  ball.  In  the  bottom   of  the  cylinder  there  is  a  spherical  cutout   for  the  rotational  ball  so  that  is  remains   contained  within  the  cylinder.    
  • 20. March  9,  2012     AltiCharger Developers, Inc.™     10   9     To  reduce  the  risk  of  danger,  we  advise  customers  to  adhere  to  the  following  safety  guidelines.   AltiCharger  Developers,  Inc.™  is  not  responsible  for  any  personal  injury  or  device  damage  that   occurs  during  operation  or  storage.     Check  for  damages  before  use.  Do  not  use  the  AltiCharger  if  any   electronic  component  is  damaged  or  missing.  Failure  to  comply  will   likely  result  in  an  electric  shock.     Be  aware  of  the  wind  turbine  blades.  Close  contact  with  propellers   will  likely  cause  injuries.  Do  not  attempt  to  stop  the  blades  with  any   part  of  your  body.     Make  sure  that  the  charging  cable  is  completely  inserted  into  the  USB   port.  Neglect  to  do  so  may  cause  an  electric  shock.     Handle  with  care.  The  AltiCharger  is  a  sensitive  device  where  misuse   can  cause  injury  to  the  user  or  the  AltiCharger.     Take  good  care  of  the  AltiCharger.  Neglect  may  cause  it  to   malfunction.  Please  see  Maintenance  for  more  details.       Always  turn  on  the  AltiCharger  before  attaching  devices  for  charging.   Failure  to  comply  may  lead  to  short-­‐circuiting.     Check  the  weather  before  going  outdoors  in  case  of  severe  weather   conditions.     Read  all  instructions  carefully.     Comply  with  all  warnings.     Safety  Guidelines  
  • 21. AltiCharger Developers, Inc.™ March  9,  2012           11       Caring  for  the  AltiCharger  is  simple  and  will  prolong  the  life  of  the  device.  Below  are  some   guidelines  to  follow:   Storage    Use  your  AltiCharger  cover  while  transporting  the  AltiCharger.     Avoid  storing  the  AltiCharger  in  extreme  heat  conditions,  such  as  leaving  it   in  the  car  for  long  periods  of  time.  Prolonged  exposure  to  heat  will  cause   the  internal  circuits  to  deform  and  possibly  fail.     Avoid  resting  the  AltiCharger  on  the  solar  panel  or  wind  turbine.  If   possible,  store  the  AltiCharger  on  its  side,  or  laying  flat  with  the  solar   panel  facing  the  sky  as  shown  below.                         Avoid  placing  heavy  objects  on  the  AltiCharger  as  they  may  cause  damage   to  the  solar  panel  and/or  wind  turbine  along  with  internal  components.     Cleaning    Wash  the  AltiCharger  with  a  lightly  damped  washcloth  after  every  six  hours  of  outdoor   exposure  before  storing  it.  Use  a  non-­‐abrasive  cloth  when  cleaning  the  solar  panel  or   wind  turbine  blades.    Make  sure  to  only  use  water  when  cleaning  the  AltiCharger.    Allow  the  AltiCharger  to  dry  completely  before  use  or  storage.     Do  not  use  Windex,  alcohol,  or  other  cleaning  agents  that  may  remove  the   protective  coating  of  the  solar  panel  or  wind  turbine  blades.     Maintenance   Figure  7.1  As  to  prevent  damage  to  the  solar   panel  of  the  AltiCharger,  we  suggest  placing  the   AltiCharger  with  the  solar  panel  facing  upwards   and  the  wind  turbine  closed  (Jolicoeur).  
  • 22. March  9,  2012    AltiCharger Developers, Inc.™ 12       To  contact  AltiCharger  Developers,  Inc.™  regarding  the  AltiCharger,  please  use  any  of  the   following  mediums:     Northern  California  Office                      Southern  California  Office   Address:                            Address:            1600  North  Lake  Blvd.           237  E.  28th  Street            Lake  Tahoe,  CA  96145-­‐5425         Long  Beach,  CA  90807-­‐2241   Phone:                            Phone:            1  (800)  555-­‐6452           1  (800)  478-­‐8952   Email:            Feedback:    feedback@deservesan”A”.com            Customer  Service:    customer.service@deservesan”A”.com       As  to  prevent  future  disagreements  on  legal  issues,  we  would  like  to  take  this  time  to   remind  those  at  REC  Solar  of  our  steps  to  ensure  the  ownership  of  the  AltiCharger  and  its   derivations.  We  have  received  a  patent  on  the  AltiCharger  idea,  a  trademark  license  on  the   AltiCharger  brand  and  logo,  and  a  copyright  license  on  all  materials  pertaining  to  or   involving  the  AltiCharger  and  AltiCharger  Developers,  Inc.™     Copyright  ©  2012  AltiCharger  Developers,  Inc.™       No  part  of  this  formal  proposal  may  be  reproduced,  distributed,  translated,  or  transmitted   in  any  form  or  by  any  means,  electronic  or  mechanical,  including  photocopying,  recording,   or  storing  in  any  information  storage  and  retrieval  system,  without  the  prior  written   permission  of  AltiCharger  Developers,  Inc.™  All  rights  reserved.     Contact  Information   Ownership  
  • 23. AltiCharger Developers, Inc.™ March  9,  2012     13   13       Major  Diameter     The  major  diameter  of  a  screw  is  the  diameter  of  the  screw  including  the  dimensions  of   the  thread.     Minor  Diameter   The  minor  diameter  of  a  screw  is  the  calculated  diameter  of  the  screw  shaft,  neglecting   the  threads.     Polycarbonate  Plastic   A  durable  plastic  commonly  used  for  electronic  purposes.  Their  beneficial  properties   include  being  moldable,  heat  resistant,  weatherproof,  and  UV  resistant.       FN5  Heavy  Shrink  Fit  Pin     This  type  of  pin  allows  pivoting  about  its  longitudinal  axis,  while  at  the  same  time  holding   two  components  together.  This  style  of  pin  does  not  allow  disassembly.     Slotted  Flat  Head  #5  Screw   This  is  a  special  type  of  screw  that  has  a  flat  top,  which  eliminates  the  ability  for  objects   to  catch  on  the  screw  head.  This  screw  is  user  friendly  and  can  be  removed  with  a  flat   head  screwdriver.     Spring  Loaded  Pin     This  type  of  pin  not  only  holds  a  fixture  in  place  in  two  dimensions,  but  also  provides  a   twisting  force  to  encourage  stabilization  in  the  third  dimension.  In  the  AltiCharger   application,  it  holds  the  turbine  shaft  to  the  case  top,  but  also  stabilizes  the  wind  turbine   when  facing  the  wind.     Thin-­‐Filmed  Photovoltaic  Cell     This  is  a  special  electronic  component  whose  main  purpose  is  to  convert  solar  energy   into  electricity  by  means  of  a  semiconducting  surface.  As  sunlight  hits  the  surface  of  the   cell,  the  transfer  of  energy  is  dedicated  to  exciting  electrons  and  creating  a  potential,   which  in  turn  forces  the  electrons  to  move,  thus  generating  electricity.     3D  Hinge     This  is  special  type  of  hinge  that  allows  axial  rotation  as  seen  on  door  hinges,  as  well  as   pivoting  motion  once  extended.  Many  devices  utilize  this  type  of  hinge,  for  example,   laptop  tablets,  3D  printers,  and  many  other  robotic  applications.     Glossary  of  Terms  
  • 24. March  9,  2012    AltiCharger Developers, Inc.™ 14     "Solar  Charger."  Welcome  to  Talkingelectronics.com.  Web.  03  Feb.  2012.   <http://talkingelectronics.com/projects/SolarCharger/SolarCharger.html>.     "Solar  Power."  Welcome  to  OTHERPOWER.COM.  08  Feb.  2008.  Web.  16  Feb.  2012.   <http://www.otherpower.com/otherpower_solar.html>.     "We  Invite  You  to  Come  Discover  Our  Many  Colors!"  San  Luis  Obispo  Travel  Guide  Free.   Simpleview.  Web.  04  Mar.  2012.  <http://www.sanluisobispocounty.com/>.     "Wind  Energy  Basics."  Wind  Energy  EIS  Public  Information  Center.  Web.  03  Feb.  2012.   <http://windeis.anl.gov/guide/basics/index.cfm>.     "Wind  Turbine."  Wikipedia,  the  Free  Encyclopedia.  Web.  03  Feb.  2012.   <http://en.wikipedia.org/wiki/Wind_turbine>.   “Polycarbonate.”  Wikipedia,  the  Free  Encyclopedia.  Web.  07  March  2012.   <http://en.wikipedia.org/wiki/Polycarbonate>                               Works  Cited  
  • 25. AltiCharger Developers, Inc.™ March  9,  2012     15   15       CE  Approved  Solar  Panel  Modules  Pol-­‐180w.  Digital  image.  Guangzhou  Poem  of  Light  Energy   Technology  Co.,  Ltd.  China  Suppliers.  Web.  9  Feb.  2012.  <http://poemoflight.en.made-­‐in-­‐ china.com/product/bqXmMnHylSWv/China-­‐CE-­‐Approved-­‐Solar-­‐Panel-­‐Modules-­‐Pol-­‐ 180w.html>.     Cook,  Charles.  Sunset  at  Royd  Moor  Wind  Farm.  Digital  image.  Flicker.  Yahoo.  Web.  21  Feb.  2012.   <http://www.flickr.com/photos/charlescook/380352233/in/photostream/>.     Design  Illustration.  Digital  image.  GSI.  2012.  Web.  23  Feb.  2012.   <http://www.gservicesinc.us/Solar_Program.cfm>.     Espinosa,  Victor.  “AltiCharger  Logo.”  Microsoft  Word.  07  Feb.  2012.   Espinosa,  Victor.  “Personal  Image.”  iPhoto.  07  Mar.  2012.   Green  Energy  Lightbulb.  Digital  image.  Google  Images.  Web.  <http://www.google.com/search;   Search  Green  Energy>.     Johnson,  Claes,  and  Johan  Hoffman.  Wind  Turbine  Park,  Rotor  with  Generator  and  Blade  Design.   Digital  image.  The  World  as  Computation.  28  Feb.  2009.  Web.  23  Feb.  2012.   <http://claesjohnsonmathscience.wordpress.com/article/how-­‐a-­‐wind-­‐turbine-­‐works-­‐ yvfu3xg7d7wt-­‐27/>.     Jolicoeur,  Kea.  “AltiCharger  Device  and  Components.”  Solidworks.  04  Mar.  2012.   Jolicouer,  Kea.  “Personal  Image.”  iPhoto.  07  Mar.  2012.   Mammut  Barryvox  Pulse  Avalanche  Beacon.  Digital  image.  Clean  Snipe.  13  Apr.  2010.  Web.  8  Mar.   2012.  <http://thedeal.cleansnipe.com/gear-­‐review-­‐mammut-­‐barryvox-­‐pulse-­‐avalanche-­‐ beacon/>.   Roof  Solar  Panel.  Digital  image.  Web.  27  Feb.  2012.  <http://homeenergysystems.com.au/wp-­‐ content/uploads/2011/09/roof-­‐solar-­‐panel.jpg>.     Snell,  Jason.  IPhone  3G.  Digital  image.  Macworld.  Mac  Publishing,  LLC.,  14  July  2008.  Web.  8  Mar.   2012.  <http://www.macworld.com/article/134482/2008/07/iphone3g_review.html>.   Figures  Cited  
  • 26. March  9,  2012    AltiCharger Developers, Inc.™ 16     NOTE:  The  following  pages  are  in  order  of  engineering  design  importance  and  differ  in  order   from  the  Components  section  starting  on  page  7.   Appendix  A  
  • 27. AltiCharger Developers, Inc.™ March  9,  2012     17   17    
  • 28. March  9,  2012    AltiCharger Developers, Inc.™ 18    
  • 29. AltiCharger Developers, Inc.™ March  9,  2012     19   19      
  • 30. March  9,  2012    AltiCharger Developers, Inc.™ 20  
  • 31. AltiCharger Developers, Inc.™ March  9,  2012     21   21  
  • 32. March  9,  2012    AltiCharger Developers, Inc.™ 22  
  • 33. AltiCharger Developers, Inc.™ March  9,  2012     23   23  
  • 34. March  9,  2012    AltiCharger Developers, Inc.™ 24  
  • 35. AltiCharger Developers, Inc.™ March  9,  2012     25   25  
  • 36. March  9,  2012    AltiCharger Developers, Inc.™ 26  
  • 37. AltiCharger Developers, Inc.™ March  9,  2012     27   27