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RELIABILITY+
COLLABORATION
SPECIALTIES SOLUTIONS FOR WATER MANAGEMENT
2 
SABIC
INNOVATING FOR
CUSTOMER SUCCESS
We believe that SABIC customers
deserve the full benefit of every
advantage our enterprise can offer.
After all, our success is defined by
our customers’ success. And with
more than 80 years of experience
pioneering advanced engineering
thermoplastics, SABIC is positioned
to help create new opportunities
for growth and breakthrough
applications.
We offer expertise and experience to
our customers in a variety of ways:
•	Material solutions to help drive
innovation and market leadership.
•	Design, logistics and processing
expertise to spark new ideas and
better efficiencies.
•	Unwavering commitment to build
long-term relationships with
ingenuity, trust and continuous
improvement.
It’s what we strive for and work to
deliver… a mutual benefit.
Excellence and nothing less.
Founded in 1976, SABIC is today the first public,
global multinational enterprise headquartered
in the Middle East. Our products range
from bulk commodity chemicals to highly
engineered plastics for demanding
applications. We are a leading producer of
polyethylene, polypropylene, glycols, methanol
and fertilizers and the world’s third largest
polyolefin producer.
SABIC’s offerings include Chemicals, Polymers, Specialties,
Agri-Nutrients and Metals. In Saudi Arabia, the Netherlands,
Spain, the USA, India, China and Japan, our dedicated
Technology & Innovation centers research ways to meet
our customers’ needs with excellence.
 3
INTRODUCTION 4
WATER MANAGEMENT
CENTER OF EXCELLENCE
8
APPLICATIONS 10
Pumps and valves 10
Water meters 12
Hot water systems 14
Sanitary faucets and shower
components
16
Water softening and filtration 17
Pipes and fittings 18
THE CUSTOMER
INNOVATION PROCESS
19
AGENCY APPROVALS 21
APPLICATION GRADES
OVERVIEW
22
4 
Our solutions for water management
are most often derived from the
following SABIC materials:
•	NORYL™
resins (PPE blends) for
excellent hydrolytic stability
•	NORYL GTX™
resin for remarkable
heat and chemical resistance‡
•	CYCOLAC™
resins (ABS material) for
excellent platability, processability
and gloss
•	LNP™
specialty compounds for
customized performance
•	ULTEM™
resin (a PEI material) for
unparalleled mechanical
performance in high heat, chemically
challenging environments
•	LEXAN™
resin (a PC material) for
ductility and transparency
SABIC’s materials continue to evolve,
ensuring that customers receive
outstanding performance combined
with unique design and productivity
benefits:
•	 System cost-out
•	 Long-term hydrolytic stability
•	 Resistance to fatigue and creep
rupture
•	 Potable water safety
•	 High heat resistance
•	Chemical‡
and contaminant
resistance
•	 Corrosion resistance
•	 Regulatory compliance
INTRODUCTION
SABIC– A LEADING EDGE SUPPLIER
Global water availability, efficiency and
quality are critical needs for our future.
Water equipment suppliers work to
ensure access to clean drinking water
and are instrumental in the repair
and replacement of the existing water
infrastructure. Products in constant
contact with water require unique
materials that provide long-term
durability and hydrolytic stability,
and oftentimes, metals are not the
optimal choice due to corrosion or
lifetime cost. With over 30 years
of experience, SABIC is a pioneer
in metal to plastics conversion for
water applications. We can help the
global water industry meet today’s
challenges and exceed tomorrow’s
goals with advanced material and
design capabilities tailored for whole
system performance.
SABIC offers a unique portfolio of high
performance engineering resins and
world-class application development
support facilities. We are firmly
focused on helping our customers
to achieve their goals of enhanced
system efficiency and competitive
edge.
RESHAPING THE FUTURE, TODAY
Our portfolio of materials for water
management has revolutionized
products ranging from pumps, to
water meters, to piping and even hot
water heaters. We have worked with
our customers to deliver cost
reduction and improved lifetime
performance in demanding operating
environments.
‡ Chemical resistance is dependant on chemical
used, resin type, exposure time, temperature and
other factors.
 5
FIGURE 1
THE SABIC RESINS PORTFOLIO
= MANUFACTURED BY SABIC
COMMODITY
AMORPHOUS CRYSTALLINE
PPE+PS
PC
PC+ABS
PC+ASA
ASA
ABS
PS PE
PP
PA
POM
PPS
LCP
PSU
PET
PVC
PEI+PC
PEI
PBT
ULTEM™
RESIN
•	Strong
Mechanical
Performance
•	Hot Water
Stability
LEXAN™
RESIN
•	Transparent
•	Low Water
Absorption
NORYL™
RESIN
•	Long-Term
Hydrolytic
Stability
•	Chlorine
Resistance
LNP™
COMPOUNDS
•	Custom
Compounds
HIGH
PERFORMANCE
ENGINEERING
THERMOPLASTICS
WATER MANAGEMENT PORTFOLIO
Amorphous materials such as SABIC’s
NORYL™
, ULTEM™
and CYCOLAC™
resins exhibit good creep behavior -
deforming less under a constant
pressure load than semi-crystalline
resins. Additionally, with lower
shrinkage during cooling, amorphous
materials have more stable
dimensions and less thermal
expansion during part usage.
Semi-crystalline materials, such as
SABIC’s NORYL GTX™
resin or most
glass-filled polyamide resins, provide
more mechanical integrity below their
melt temperature. Compared to
amorphous materials, these resins
typically perform better in fatigue
conditions but creep more under a
constant load. Lastly, semi-crystalline
resins will have greater mold shrink-
age and higher thermal expansion.
PC+PBT
PPE+PA
6 
INTRODUCTION
NORYL Resin Features Typical Application Benefits
Hydrolytic stability Retention of properties after long-term
water and chemical exposure
Tensile strength Performance under pressure
Low water absorption Superior dimensional stability
Chemical resistance Suitable for several end-use environments
Modulus at high temperatures Enhanced processability with shorter cooling
times
1
per method ISO 75/ae for PW grades | ISO 75/af for other grades
2
per ISO178
TABLE 1
Typical NORYL resin grades used in water applications
PRODUCT GLASS
%
GLOBAL POTABLE
WATER APPROVALS
HDT1
FLEX.
MODULUS2
SPECIFIC
GRAVITY
FE1520PW 20% Y 139 °C 6040 MPa 1.24
FE1630PW 30% Y 145 °C 8120 MPa 1.30
GFN2F 20% N 138 °C 6543 MPa 1.20
GFN3F 30% N 138 °C 8687 MPa 1.29
731S 0 Y 115 °C 2200 MPa 1.06
NORYL™
RESIN IN WATER
MANAGEMENT
One of the most comprehensive
solutions for the water industry to
design with thermoplastics is SABIC’s
NORYL resin. Based on proprietary
modified polyphenylene ether (PPE)
technology, this extremely versatile
resin portfolio offers customers a
wide variety of material solutions to
meet specific application
requirements. With their best-in-class
hydrolytic stability and excellent high
heat resistance, these grades are
engineered to perform in both hot and
cold water handling applications.
An amorphous blend of PPE resin and
polystyrene (PS), NORYL resin is
characterized by excellent dimensional
stability, low mold shrinkage, low
water absorption and excellent creep
resistance.
With one of the lowest specific
gravities of all engineering
thermoplastics in its class, NORYL
resin provides designers with
opportunities to create lighter, more
cost-efficient parts. Furthermore, the
structural performance of NORYL
resin can assist with easy part
consolidation and assembly. Fewer
parts and reduced secondary
operations help to achieve higher
yields, improved quality and lower
costs.
 7
INNOVATION FROM A SINGLE
SOURCE
Our goal is to assure our customers
that our commitment to leading-edge
supply and service extends well
beyond the pellet.
SABIC combines experience across
several businesses, regions and even
industries to solve material and
processing challenges in water
applications. We regularly assess the
industry needs together with our
portfolio to identify new innovations
that our customers will value. A recent
material innovation includes the
introduction of our NORYL™
potable
water resin portfolio. This series of
resins is designed to meet tightening
European potable water specifications
around the glass fiber technology
used in contact with food and water.
NORYL potable water polymers are
offered in 10, 20, 30 and 40% glass
blends which are in compliance with
January 2016 FCEU regulations.
SABIC has one of the most advanced
global application development
facilities in the industry with
capabilities which include:
•	 Advanced design and engineering
•	Dedicated computer aided design
services
•	Materials characterization and
testing facilities
•	Fully equipped processing
laboratories
CONCEPT GENERATION
SABIC works closely with its
customers to help them develop fluid
engineering concepts that are based
on a thorough understanding of the
industry, engineering materials and
manufacturing processes.
Based on this knowledge, these initial
concepts can be converted
successfully into real parts, which are
focused on meeting specific industry
needs, satisfying stringent industry
standards, optimizing manufacturing
costs and reducing time to market.
MATERIAL SELECTION
Once the preliminary design has been
established, SABIC provides
customers with a wealth of material
data for their application
development. Customers are invited
to visit the company’s website at sabic.
com for an introduction to the wide
range of materials. Due to the
complicated environments where
water equipment is used, customers
are urged to contact their local SABIC
representative before using this basic
data for application development.
8 
WATER MANAGEMENT
CENTER OF EXCELLENCE
WATER MANAGEMENT CENTER OF
EXCELLENCE
Water industry customers have access
to SABIC’s dedicated water application
development center. This unique
facility helps support worldwide
application development needs,
assisting customers in all phases of
their design process.
Our research center is able to test
long-term performance of polymers
and parts using tensile bars, customer
parts and pressure vessels. We test in
accordance with regional and global
industry standards. The Center’s
scientists and technologists help
customers to develop new and
innovative applications by simulating
real-life water environments in the lab.
This work is complemented by
ongoing research into new processing
technologies and assembly
techniques to help meet the special
requirements of water management
applications.
Areas of specific expertise include:
•	The effect of small amounts of
chlorine in water, combined with
oxygen
•	 Hot water resistance
•	 Creep rupture and fatigue testing
•	 Wear and erosion resistance
•	 Vibration and laser welding
•	 Burst pressure
•	 Regulatory compliance
•	Anisotropic 3D predictive modeling
for design and process optimization
 9
BEYOND THE DATASHEET
It is critical to look beyond the
datasheet properties when designing
for water equipment that must
endure high pressure. SABIC’s Water
Management Center of Excellence
delivers data on material performance
in areas such as weld line performance
and chemical compatibility, critical for
most metal to plastic part transitions.
SABIC supplies long term data on
material behavior, which in some
cases includes data after 4,000 hours
of testing. We have applied expertise
in thermoplastic parts under cold and
hot water, in fluids such as engine
coolant mixtures, and even those in
gaseous fluid environments such as
refrigerants. Our Center of Excellence
team has particular experience in
handling anisotropic environments
and in identifying solutions to
overcome glass orientation and weld
line concerns.
SABIC™
PREDICTIVE ENGINEERING
SERVICES
Conventional simulation methods,
which assume simple isotropic
material properties, may inadequately
predict the true performance of
complex parts. The anisotropic
behavior in glass-filled molded parts
is critical to consider when predicting
the long-term durability under stress
loading. Our SABIC Predictive
Engineering Services featuring
fiber-reinforced NORYL™
resin may
help customers save valuable
resources while improving new
product confidence and decreasing
time to market.
high temperature
abrasion /erosion
fatigue
water hammer
temp cycling
biaxial stress
perpendicular to
fibers
knitlines
chlorinated fresh
water resistance
chemicals
CH additives
design
/process
long term hot
water attack
weathering material
performance
FIGURE 2
Example of a burst pressure
stress analysis on a water
meter
118
110
102
94.6
86.7
78.8
71.0
63.1
55.2
47.4
39.5
31.7
23.8
15.9
8.07
205
205
118
x
y
z
Default fringe
Max 118@Nd 3847
Min 205@Nd 2889
Default deformation
Max 7.83-001@Nd 4001
10 
PUMPS AND VALVES
In components such as pump
housings, covers, brackets and
impellers, SABIC resins may help to
reduce system cost, improve
efficiency and minimize maintenance.
Material selection depends on specific
operating conditions.
SABIC has worked with leading pump
manufacturers on parts ranging from
impellers to gears and housings. With
our wide range of engineering
thermoplastics, SABIC can assist in
designing new or existing parts which
meet or can even exceed functional
and regulatory requirements.
APPLICATIONS
FIGURE 3	
NORYL™
resin has shown an incredibly low water absorption
compared to many other resins. This contributes to the
excellent dimensional stability of NORYL resin in high-
humidity conditions often found in fluid pumps.
Equilibriumwaterabsorption*
9
NORYL
resin
PC PEI PA 66 PIPET PES PPA
8.5
8
3.5
3
2.5
2
1.5
1
0.5
0
* 23 °C at saturation
Leading valve manufacturers select NORYL™
resin for their internal and external parts
due to its high performance under pressure,
superior fatigue resistance, and long term
hydrolytic stability
 11
NORYL™
resin can deliver excellent hydrolytic
stability to pump applications where parts
are constantly exposed to water. Glass
fiber-reinforced products such as NORYL
GFN3 resin can provide reliable dimensional
stability to help meet burst pressure , long
term creep and material fatigue
requirements of parts such as housings and
impellers.
LNP™
VERTON™
compounds can provide
exceptional mechanical performance. For
highly demanding applications such as
submersible pump housings, these
remarkably lightweight materials combine
rigidity with outstanding strength and
resistance to impact. They can provide
dimensional stability during use—even as
the motor generates high heat—and resist
water absorption, corrosion and scaling.
LNP™
LUBRCOMP™
compounds are
internally-lubricated materials using
additives such as fluoropolymers and
graphite. These compounds can offer
unique advantages to metal in pump
internal parts such as long-term
performance and resistance to corrosion for
impellers.
COMPONENT SABIC MATERIALS1
TYPICAL PERFORMANCE BENEFITS
Pump housings, covers,
brackets, impellers,
diffusers
20-30% GF NORYL resin
NORYL GTX™
resin
ULTEM™
resin
LNP™
VERTON™
compound
LNP™
LUBRICOMP™
compound
Heat resistance, hydrolytic stability,
dimensional stability, mechanical strength at
elevated temperature, tensile, knit line and
burst strength
Vane housings, rotor
vanes, propellers
LNP VERTON compound
LNP™
THERMOCOMP™
compound
LNP LUBRICOMP compound
Wear resistance, heat resistance, chemical
resistance‡
, hydrolytic stability, dimensional
stability, mechanical strength at elevated
temperature
Rotary pump lobes,
gears
LNP THERMOCOMP
compound
LNP LUBRICOMP compound
Low coefficient of friction, noise reduction,
wear resistance, heat resistance, chemical
resistance‡
, hydrolytic stability, dimensional
stability, mechanical strength at elevated
temperature
Bearings, seals LNP LUBRICOMP compound Chemical resistance‡
, high temperature
performance, wear resistance, low coefficient
of friction
TABLE 2
‡ Chemical resistance is dependant on chemical used,
resin type, exposure time, temperature and other
phenomena.
1
Please see page 23 for representative grades by
application.
Internal pump component
12 
WATER METERS
Global restrictions on lead in our water
systems have required brass
foundries to create new low-lead
alloys for compliance. Compared to
conventional brass, the low-lead brass
alternatives can be difficult to
machine, are more expensive and have
a higher carbon footprint as they
contain little recycled content. NORYL™
resin has enabled lead-free
compliance in potable water meters by
replacing brass meter bodies and
internal parts including flow discs and
sealing plates in both residential and
industrial water meters.
COMPONENT SABIC
MATERIALS1
PERFORMANCE BENEFITS
Housing, sealing plate,
rotor
Glass-filled NORYL
resin
NORYL GTX resin
Dimensional stability (tight tolerance),
impact resistance, hydrolytic stability,
fatigue resistance, weatherability
Piston, gears
and flow disc
LNP™
LUBRICOMP™
compound
Chemical resistance‡
, high temperature
performance, wear resistance, low
coefficient of friction
Pressure plate NORYL resin Stress and fatigue resistance,
dimensional stability
Impeller chamber NORYL resin Hydrolytic  mechanical stability,
tight molding tolerance
TABLE 3
In applications that require chemical
resistance, NORYL GTX™
resin can
provide long-lasting high
performance. In the Badger Meter
water meter housing, NORYL GTX
resin helps the part to withstand
repeated exposure to a wide range of
environments, including lawn
chemicals and chlorinated water.
Furthermore, the resin exhibits
excellent mechanical properties,
consistent hydrolytic stability and
dependable dimensional stability
compared to nylon.
‡ Chemical resistance is dependant on chemical
used, resin type, exposure time, temperature and
other phenomena.
1
Please see page 23 for representative grades by
application.
APPLICATIONS
Badger Meter water housing
using NORYL GTX resin
 13
For internal water meter parts,
Neptune Technology Group selected a
customized LNP™
LUBRICOMP™
compound made from a blend of PPE
and other additives for the chamber
and disc of their successful T-10
meters. LNP LUBRICOMP compounds
provided superior hydrostability, wear,
and chlorine resistance while meeting
new lead-free NSF/ANSI 61 water
regulations.
NORYL resin is more stable under cyclic pressure over several
cycles than competitive PA and PPA materials.
FIGURE 4	
Fluctuating pressure tests on pressure vessels.
Neptune Technology Group
measuring chamber assembly
using NORYL™
resin
0%
20%
40%
60%
80%
100%
120%
NORYL FE1630PW NORYL GTX830 35% GF PA66 40% GF PPANORYL FE1630PW NORYL GTX830 35% GF PA66 40% GF PPA
as received
120%
100%
80%
60%
40%
20%
0%
after 440 kcycle 43.5 to 116 psi (3 to 8 bar)
14 
HOT WATER SYSTEMS
Traditionally, hot water systems such
as boilers require many assembled
metal parts to function. The growing
use of engineering plastics allows
manufacturers to produce boilers with
fewer parts, reducing system costs
and enabling higher operating
efficiency.
HEAT EXCHANGERS
With its excellent balance of heat
resistance, resistance to condensates
and fumes, mechanical performance
and dimensional stability, NORYL PPX™
630F resin is a superb candidate resin
for parts such as condensing heat
exchangers. Typically, glass-filled
polyamide (PA) resins exhibit the
required heat resistance but lack the
chemical resistance—which is needed
as the condensate in the boiler is very
acidic - pH2-3. Glass fiber reinforced
polypropylene resin typically shows
good resistance to acidic
condensates, but lacks sufficient heat
resistance as shown in Figure 5.
NORYL PPX, a PPE-PP blend, offers
both heat and chemical resistance, as
seen from its exposure to boiler
condensate shown in Figure 6.
The combination of easy part
consolidation and the inherent light
weight of NORYL PPX resin offers
manufacturers the possibility to
reduce boiler dimensions by up 30%
and total weight by up to 15%. This can
provide easier handling, installation
and reduced maintenance costs.
SERMETA France selected NORYL
PPX630F resin for its heat exchanger
coil housing. It was selected because
of its remarkable chemical resistance,
excellent heat resistance and good
dimensional stability.
APPLICATIONS
FIGURE 6
Chemical resistance of NORYL PPX630F resin after 7 days
exposure to a boiler condensate at 80 °C
TensileStrengthRetention
(%)
120
100
80
60
40
20
0
unstrained
0.5%strain
0.7%strain
FIGURE 5
DMA measurements indicate that NORYL PPX630F has a
higher stiffness than 30% glass fiber reinforced PP resin
(PP GF30) over a wide range of temperatures
Temperature (°C)
PP+PPE GF30
PP GF30
Flexural DMA (1Hz, ISO6721-5)
E’(Pa)
200150100500
1 E+10
1 E+09
1 E+08
 15
Remeha selected NORYL™
resin for their hydroblock water heater
component for its superior hydrolytic stability in hot water.
COVERS
Engineering thermoplastics offer
diverse stylistic opportunities. With
large part molding experience, SABIC
has demonstrated how bosses, ribs
and holes can be cost-effectively
integrated into a single lightweight
molded part, which requires no
after-treatment. Boiler covers can be
molded in a wide choice of colors
using materials such as CYCOLAC™
and GELOY™
resins.
MANIFOLD
Hydroblock manifolds require long-
term dimensional stability and
excellent chlorine resistance. Moving
from brass to plastics, Remeha
selected NORYL resin for its global
potable water approval and
outstanding performance.
FIGURE 7
Comparison of the resistance of various resins against hot water.
Tensile strength after 7000 hrs exposure to hot water @ 90 °C
TensileStrengthRetention(MPa)
PA6.6
GF35
PPE+PP
GF30
PPE+PS
GF30
PEI GF30
120
100
80
60
40
20
0
16 
APPLICATIONS
SANITARY FAUCETS AND SHOWER
COMPONENTS
NORYL™
resin, ULTEM™
resin and LNP™
compounds can provide low cost, high
performance solutions for a broad range of
sanitary faucets and shower components.
Compared with traditional metal
assemblies, these solutions can offer raw
material, manufacturing and logistics cost
savings.
In addition, these corrosion free materials
help reduce the problems of mineral
build-up and can eliminate corrosion that
interferes with the operation of metal parts
and fittings. Typical parts include spray
water channel inlets, thermostatic control
valve housings, hot water mixing channels
and shower head inlets.
NORYL resin offers outstanding hydrolytic
stability, great strength and high
temperature resistance.
With most of Europe and North America
now requiring low-lead brass, the use of
thermoplastics in parts such as cartridges
is growing. Most glass-filled NORYL resins
meet all NSF/ANSI 61, KTW and other EU
regulations. ULTEM resins can offer
additional benefits in hot water applications
including superior mechanical properties
and dimensional stability vs. polysulfones.
COMPONENT SABIC MATERIALS1
TYPICAL PERFORMANCE BENEFITS
Faucets,
cartridges
NORYL resin,
ULTEM resin
Dimensional stability (tight tolerance),
hydrolytic stability
Shower heads
LNP LUBRICOMP compound,
NORYL resin
Hydrolytic stability, wear resistance
Sleeves NORYL resin
Dimensional stability, burst strength,
hydrolytic stability
Valves LNP LUBRICOMP compound
Chemical resistance‡
, wear resistance, low
coefficient of friction
Spouts
CYCOLAC™
and CYCOLOY™
plateable resin
Chrome appearance, smooth finish,
resistance to cleaning chemicals
TABLE 4
‡ Chemical resistance is dependant on chemical used, resin type, exposure time, temperature and other factors.
1
Please see page 23 for representative grades by application.
 17
WATER SOFTENING AND FILTRATION
Water filtration and treatment is one of
the most exciting areas in the industry,
and innovation abounds from the
system design, to equipment, and
even the membrane materials. In
areas such as the Southwestern
United States, where hard water can
cause taste and stain issues with
cooking and laundry, water softening
systems are an essential part of life.
NORYL resin has successfully replaced
steel in softening cartridge
components because of its balance of
cost and performance benefits.
NORYL offers superior property
retention and dimensional stability at
elevated temperatures versus filled
polypropylene.
As global access to quality drinking
water supply becomes one of the most
important challenges for the future,
the installation of reliable and cost-
effective water treatment systems
becomes critical. NORYL resins have
proven creep resistance and sustained
performance in extended exposure to
water, making them excellent
candidates for reverse osmosis and
other filtration technology elements.
In addition, SABIC offers a range of
materials to meet specific
performance needs of thermostatic
and mixing control valves for water
treatment systems. For example, GE
Osmonics developed an innovative
all-plastic control valve using NORYL
GFN2F resin, delivering new standards
in performance and serviceability.
Russian manufacturer Aquaphor
selected NORYL resin for their whole-
home filtration elements. They were
able to design with thinner walls
versus polyamide, and, due to NORYL
resin’s long‑term hot water stability,
Aquaphor was able to offer a longer
warranty to their customers.
FIGURE 8
DMA provides an indication for resin stiffness as a function
of temperature. NORYL™
resin versus a 30% glass-filled
polypropylene resin (PPGF30) retains a constant stiffness over a
broad range of temperatures.
Flexural DMA (1Hz, ISO6721-5)
PP GF30
PPE+PS
GF30
Temperature (°C)
1 E+10
1 E+09
1 E+08
E’(Pa)
250200150100500
Filtration housing from
Aquaphor made with
NORYL GFN2F resin
18 
PIPES AND FITTINGS
Water distribution and industrial
piping systems demand materials that
can withstand extreme environments
over a very long product lifetime.
CYCOLAC™
resin is a well established
material in this area, providing reliable
piping for various industries around
the world.
CYCOLAC resin combines toughness
and durability, maintaining its high
performance over a wide range of
temperatures and pressures.
Furthermore, it provides good
extrudability and quick on-site
jointing, making CYCOLAC resin a
good candidate for low pressure
piping.
Piedmont Pacific, a leader in specialty
couplings, designed a low-pressure
grooved-end flexible pipe coupling
using NORYL™
resin. NORYL resin is
resistant to corrosion, a primary
concern in brackish and seawater
reverse osmosis systems, and is
lightweight and stable in wet, outdoor
environments.
APPLICATIONS
FIGURE 9
Flexural fatigue data; general purpose CYCOLAC
resin ASTM D-671 73 °C; 1700 cycles/minute
CYCOLAC™
resin solutions for
low pressure pipesPiedmont Pipe Fittings
made with NORYL™
resin
Stresspsi
Cycles to fail
104
105
106
107
4000
3000
2000
1000
 19
THE CUSTOMER
INNOVATION PROCESS
INTRODUCTION
From concept generation through the
many development stages to
industrialization, SABIC supports its
customers from start to finish:
•	Initial concept to meet specific
industry criteria
•	Design assistance using dedicated
engineering design services
•	Material selection assistance to
meet performance criteria and
industry standards
•	 Advanced predictive engineering
•	 CAD/CAE analysis
•	Processing evaluation in state of
the art laboratories
•	 Secondary operations evaluation
•	Prototyping
With this unique level of technical
support, SABIC is helping customers
around the world to be on the cutting
edge of design. From submersible
pump housings to condensing heat
exchangers, reverse osmosis
components to state of the art solar
panels, SABIC is willing and able to
help customers develop their next
generation fluid handling
applications.
When this process involves metal to
plastics conversion, SABIC can assist
using a structured approach, which
starts with design evaluation and
leads to enhanced system efficiency
through part integration, elimination
of secondary operations, weight
reduction and ease of assembly.
FIGURE 10
Steps to follow when translating a metal part to
plastics:
Integrated design
cost
No
No
No
Yes
Yes
Yes
Preliminary
requirements
Cancel
Cancel
Cancel
Final material
selection
CAD design
Start tooling
Molding
Part testing
Manufacture
CAE structural
CAE processing
System cost
estimate
Component cost
Metal application
Tear down application
Identify components?
Estimate production
quantity
(Technical)
feasible?
Cost out
vs. metal
Cost out
vs. metal
20 
Functional dimensional stability over
the service life, not just appearance,
is an important design consideration.
THE CUSTOMER
INNOVATION PROCESS
END USE REQUIREMENTS
Components exposed to water have high
performance requirements since water
is, in fact, a harsh chemical over time. In
addition to satisfying any regulatory
requirements, the design must meet the
environmental and physical use
demands, as well as the practical factors
of manufacture and assembly.
This critical phase in the design process
should include the consideration of a
number of different performance
requirements, including these listed
below:
•	Ensure the part is designed strong
enough to withstand short term loads,
such as an internal pressure peak.
•	Very long exposure to constant stress
may cause a part to change
dimensions as a result of “creep.”
•	In fluctuating pressure environments, a
material with strong fatigue resistance
should be selected.
•	Use caution when the thermal
expansion of one component differs
from the thermal expansion of the
component against which it is
mounted, such as thermoplastics on
steel. Both constant and fluctuating
temperatures may impact this part’s
performance.
•	During both assembly and use, it is
essential to avoid environmental stress
cracking due to a material being
sensitive to chemicals.
•	Abrasion between moving parts or
erosion caused by abrasive particles in
the fluid can cause wear. Wear can also
result from surface fatigue if surface
stress exceeds the endurance limit of
the material.
•	Knit lines at openings are often sources
of weakness.
 21
For water applications, SABIC offers
materials which meet or exceed the
stringent regulations for food and
water contact by the EU and the FDA.
In the USA, potable water materials
are required to meet NSF 61. For non-
potable water applications, there are
various other NSF listings which may
need to be considered for material and
product approval.
In Europe, SABIC certifies its materials
to meet national requirements for
potable water in Germany (KTW
and W270), France (ACS) and the UK
(WRAS).
The new food contact requirements
enacted by the European Union (EU),
applicable beginning January 2016,
change the types of glass additives
for polymers that are allowed to be
in contact with food. SABIC’s NORYL™
potable water resin series is a unique
solution, certified to meet both
the EU January 2016 food contact
requirements and the country-specific
regulations for potable water.
Please learn more about the NORYL
potable water series at our website,
www.sabic.com.
AGENCY APPROVALS
Materials are tested at elevated
temperatures for stability in water,
and releases of organic or inorganic
compounds are measured. Water that
has been in contact with the material
is tested for odor and flavor to help
ensure high drinking water quality.
SABIC’s potable water resins are
approved by regulatory authorities
based on grade, color and
manufacturing site. SABIC maintains
certificates of the test conditions
used to achieve these certification.
Copies of these documents are
available to our customers to use in
their own submittals for compliance.
It is ultimately the responsibility of
our customers to test and certify
conformity of their products for the
specific end-use.
22 
The materials described in the table below are
intended to provide an overview of SABIC’s
solutions that are frequently chosen for certain
water applications. However, customized solutions
are commonly required in this industry to optimize
performance of parts in a specific water quality or
mechanical environment. SABIC leverages our base
chemistry, design expertise and historical success in
water applications to help our customers engineer
parts to their exact requirements. Please work with
your SABIC commercial and technical support teams
and visit our extensive product/process knowledge
base at www.sabic.com for more information.
APPLICATION GRADES
OVERVIEW
 23
SABIC offers a variety of NORYL™
, ULTEM™
, CYCOLAC™
and LEXAN™
resins, in addition to LNP™
compounds, for a number of different water management applications.
TABLE 5
SABIC’S CANDIDATE MATERIALS FOR WATER APPLICATIONS1
APPLICATION PART AMERICAS AND PACIFIC EUROPE (AND GLOBAL)
PUMP Housing NORYL GFN3F, GTX830 resins,
LNP VERTON RF700-10 or
MV008S2
compounds
NORYL FE1630PW resins,
LNP THERMOCOMP OF008A
compounds
Impellers/diffusers NORYL GFN2F, GFN3F, 731S
resins
NORYL FE1630PW resins,
ULTEM PW2300
WATER METER Housing NORYL GTX830 resins NORYL FE1630PW resins
Pressure Plate NORYL GTX830 resins NORYL FE1630PW resins
Impellers NORYL GFN2F, GFN3F, 731S
resins LNP LUBRICOMP CG006
and ZX05506 compounds
NORYL FE1630PW, FE1520PW
resins, LNP LUBRICOMP CG006
compounds
Flow Discs NORYL GFN2F, GFN3F, 731S
resins LNP LUBRICOMP CG006
and ZX05506 compounds
NORYL FE1630PW, FE1520PW
resins, LNP LUBRICOMP CG006
compounds
Register Cover LEXAN 164R2
, 223R, SLX2432T2
resins
LEXAN 164H, SLX2432T2
,
EXL1494T resins
BOILERS Heat Exchangers NORYL PPX630 resins NORYL PPX630 resins
(non-potable EU)
Manifolds NORYL GFN3F resins NORYL FE1630PW resins
Covers CYCOLAC MG37EPX resins
SANITARY FAUCET AND
SHOWER
Cartridge NORYL GFN3F resins, ULTEM
PW1000 resins
NORYL FE1630PW resins,
ULTEM PW1000 resins
Faucets NORYL PN275F resins or
CYCOLAC MG37EPX resins
CYCOLAC MG37EPX resins
(non-potable EU)
Shower heads NORYL PN275F resins or
CYCOLAC MG37EPX resins
CYCOLAC MG37EPX resins
(non-potable EU)
Mixing Valves NORYL GFN3F resins NORYL FE1630PW resins,
ULTEM PW1000 resins
PIPES, FITTINGS AND
VALVES
Pipes CYCOLAC EX39P or 107P2
resins CYCOLAC EX39P resins (non-
potable EU)
Valves ULTEM PW2300 resins, NORYL
GFN3F resins, LNP VERTON
RV00CESS2
compounds
NORYL FE1630PW resins
1
Potable water approvals vary by region.
2
This grade is not approved for potable water
SABIC-PLA-2676-ENwww.sabic.com
DISCLAIMER:  THE MATERIALS, PRODUCTS AND SERVICES OF SAUDI BASIC INDUSTRIES CORPORATION
(SABIC) OR ITS SUBSIDIARIES OR AFFILIATES (“SELLER”) ARE SOLD SUBJECT TO SELLER’S
STANDARD CONDITIONS OF SALE, WHICH ARE AVAILABLE UPON REQUEST. INFORMATION AND
RECOMMENDATIONS CONTAINED IN THIS DOCUMENT ARE GIVEN IN GOOD FAITH. HOWEVER, SELLER
MAKES NO EXPRESS OR IMPLIED REPRESENTATION, WARRANTY OR GUARANTEE (i) THAT ANY RESULTS
DESCRIBED IN THIS DOCUMENT WILL BE OBTAINED UNDER END-USE CONDITIONS, OR (ii) AS TO THE
EFFECTIVENESS OR SAFETY OF ANY DESIGN OR APPLICATION INCORPORATING SELLER’S MATERIALS,
PRODUCTS, SERVICES OR RECOMMENDATIONS.  UNLESS OTHERWISE PROVIDED IN SELLER’S
STANDARD CONDITIONS OF SALE, SELLER SHALL NOT BE RESPONSIBLE FOR ANY LOSS RESULTING
FROM ANY USE OF ITS MATERIALS, PRODUCTS, SERVICES OR RECOMMENDATIONS DESCRIBED IN THIS
DOCUMENT.  Each user is responsible for making its own determination as to the suitability of Seller’s
materials, products, services or recommendations for the user’s particular use through appropriate
end-use and other testing and analysis.  Nothing in any document or oral statement shall be deemed
to alter or waive any provision of Seller’s Standard Conditions of Sale or this Disclaimer, unless it is
specifically agreed to in a writing signed by Seller.  Statements by Seller concerning a possible use of
any material, product, service or design do not, are not intended to, and should not be construed to
grant any license under any patent or other intellectual property right of Seller or as a recommendation
for the use of any material, product, service or design in a manner that infringes any patent or other
intellectual property right.
SABIC and brands marked with ™ are trademarks of SABIC or its subsidiaries or affiliates.
© 2019 Copyright SABIC. All rights reserved.
CONTACT US
Middle East and Africa
SABIC Global Headquarters
PO Box 5101
Riyadh 11422
Saudi Arabia
T +966 (0) 1 225 8000
F +966 (0) 1 225 9000
E info@sabic.com
Americas
2500 CityWest Boulevard
Suite 100
Houston, Texas 77042
USA
T +1 713 430 2301
E productinquiries@sabic.com
Technical Answer Center
T +1 800 845 0600
Europe
Plasticslaan 1
PO Box 117
4600 AC
Bergen op Zoom
The Netherlands
T +31 164 292911
F +31 164 292940
Technical Answer Center
T (0) 0 800 1 238 5060
T2 00 36 1 238 5060
E webinquiries@sabic.com
Asia Pacific
2550 Xiupu Road
Pudong
201319 Shanghai
China
T +86 21 2037 8188
F +86 21 2037 8288

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Sanitary Faucets & Shower Components

  • 2. 2  SABIC INNOVATING FOR CUSTOMER SUCCESS We believe that SABIC customers deserve the full benefit of every advantage our enterprise can offer. After all, our success is defined by our customers’ success. And with more than 80 years of experience pioneering advanced engineering thermoplastics, SABIC is positioned to help create new opportunities for growth and breakthrough applications. We offer expertise and experience to our customers in a variety of ways: • Material solutions to help drive innovation and market leadership. • Design, logistics and processing expertise to spark new ideas and better efficiencies. • Unwavering commitment to build long-term relationships with ingenuity, trust and continuous improvement. It’s what we strive for and work to deliver… a mutual benefit. Excellence and nothing less. Founded in 1976, SABIC is today the first public, global multinational enterprise headquartered in the Middle East. Our products range from bulk commodity chemicals to highly engineered plastics for demanding applications. We are a leading producer of polyethylene, polypropylene, glycols, methanol and fertilizers and the world’s third largest polyolefin producer. SABIC’s offerings include Chemicals, Polymers, Specialties, Agri-Nutrients and Metals. In Saudi Arabia, the Netherlands, Spain, the USA, India, China and Japan, our dedicated Technology & Innovation centers research ways to meet our customers’ needs with excellence.
  • 3.  3 INTRODUCTION 4 WATER MANAGEMENT CENTER OF EXCELLENCE 8 APPLICATIONS 10 Pumps and valves 10 Water meters 12 Hot water systems 14 Sanitary faucets and shower components 16 Water softening and filtration 17 Pipes and fittings 18 THE CUSTOMER INNOVATION PROCESS 19 AGENCY APPROVALS 21 APPLICATION GRADES OVERVIEW 22
  • 4. 4  Our solutions for water management are most often derived from the following SABIC materials: • NORYL™ resins (PPE blends) for excellent hydrolytic stability • NORYL GTX™ resin for remarkable heat and chemical resistance‡ • CYCOLAC™ resins (ABS material) for excellent platability, processability and gloss • LNP™ specialty compounds for customized performance • ULTEM™ resin (a PEI material) for unparalleled mechanical performance in high heat, chemically challenging environments • LEXAN™ resin (a PC material) for ductility and transparency SABIC’s materials continue to evolve, ensuring that customers receive outstanding performance combined with unique design and productivity benefits: • System cost-out • Long-term hydrolytic stability • Resistance to fatigue and creep rupture • Potable water safety • High heat resistance • Chemical‡ and contaminant resistance • Corrosion resistance • Regulatory compliance INTRODUCTION SABIC– A LEADING EDGE SUPPLIER Global water availability, efficiency and quality are critical needs for our future. Water equipment suppliers work to ensure access to clean drinking water and are instrumental in the repair and replacement of the existing water infrastructure. Products in constant contact with water require unique materials that provide long-term durability and hydrolytic stability, and oftentimes, metals are not the optimal choice due to corrosion or lifetime cost. With over 30 years of experience, SABIC is a pioneer in metal to plastics conversion for water applications. We can help the global water industry meet today’s challenges and exceed tomorrow’s goals with advanced material and design capabilities tailored for whole system performance. SABIC offers a unique portfolio of high performance engineering resins and world-class application development support facilities. We are firmly focused on helping our customers to achieve their goals of enhanced system efficiency and competitive edge. RESHAPING THE FUTURE, TODAY Our portfolio of materials for water management has revolutionized products ranging from pumps, to water meters, to piping and even hot water heaters. We have worked with our customers to deliver cost reduction and improved lifetime performance in demanding operating environments. ‡ Chemical resistance is dependant on chemical used, resin type, exposure time, temperature and other factors.
  • 5.  5 FIGURE 1 THE SABIC RESINS PORTFOLIO = MANUFACTURED BY SABIC COMMODITY AMORPHOUS CRYSTALLINE PPE+PS PC PC+ABS PC+ASA ASA ABS PS PE PP PA POM PPS LCP PSU PET PVC PEI+PC PEI PBT ULTEM™ RESIN • Strong Mechanical Performance • Hot Water Stability LEXAN™ RESIN • Transparent • Low Water Absorption NORYL™ RESIN • Long-Term Hydrolytic Stability • Chlorine Resistance LNP™ COMPOUNDS • Custom Compounds HIGH PERFORMANCE ENGINEERING THERMOPLASTICS WATER MANAGEMENT PORTFOLIO Amorphous materials such as SABIC’s NORYL™ , ULTEM™ and CYCOLAC™ resins exhibit good creep behavior - deforming less under a constant pressure load than semi-crystalline resins. Additionally, with lower shrinkage during cooling, amorphous materials have more stable dimensions and less thermal expansion during part usage. Semi-crystalline materials, such as SABIC’s NORYL GTX™ resin or most glass-filled polyamide resins, provide more mechanical integrity below their melt temperature. Compared to amorphous materials, these resins typically perform better in fatigue conditions but creep more under a constant load. Lastly, semi-crystalline resins will have greater mold shrink- age and higher thermal expansion. PC+PBT PPE+PA
  • 6. 6  INTRODUCTION NORYL Resin Features Typical Application Benefits Hydrolytic stability Retention of properties after long-term water and chemical exposure Tensile strength Performance under pressure Low water absorption Superior dimensional stability Chemical resistance Suitable for several end-use environments Modulus at high temperatures Enhanced processability with shorter cooling times 1 per method ISO 75/ae for PW grades | ISO 75/af for other grades 2 per ISO178 TABLE 1 Typical NORYL resin grades used in water applications PRODUCT GLASS % GLOBAL POTABLE WATER APPROVALS HDT1 FLEX. MODULUS2 SPECIFIC GRAVITY FE1520PW 20% Y 139 °C 6040 MPa 1.24 FE1630PW 30% Y 145 °C 8120 MPa 1.30 GFN2F 20% N 138 °C 6543 MPa 1.20 GFN3F 30% N 138 °C 8687 MPa 1.29 731S 0 Y 115 °C 2200 MPa 1.06 NORYL™ RESIN IN WATER MANAGEMENT One of the most comprehensive solutions for the water industry to design with thermoplastics is SABIC’s NORYL resin. Based on proprietary modified polyphenylene ether (PPE) technology, this extremely versatile resin portfolio offers customers a wide variety of material solutions to meet specific application requirements. With their best-in-class hydrolytic stability and excellent high heat resistance, these grades are engineered to perform in both hot and cold water handling applications. An amorphous blend of PPE resin and polystyrene (PS), NORYL resin is characterized by excellent dimensional stability, low mold shrinkage, low water absorption and excellent creep resistance. With one of the lowest specific gravities of all engineering thermoplastics in its class, NORYL resin provides designers with opportunities to create lighter, more cost-efficient parts. Furthermore, the structural performance of NORYL resin can assist with easy part consolidation and assembly. Fewer parts and reduced secondary operations help to achieve higher yields, improved quality and lower costs.
  • 7.  7 INNOVATION FROM A SINGLE SOURCE Our goal is to assure our customers that our commitment to leading-edge supply and service extends well beyond the pellet. SABIC combines experience across several businesses, regions and even industries to solve material and processing challenges in water applications. We regularly assess the industry needs together with our portfolio to identify new innovations that our customers will value. A recent material innovation includes the introduction of our NORYL™ potable water resin portfolio. This series of resins is designed to meet tightening European potable water specifications around the glass fiber technology used in contact with food and water. NORYL potable water polymers are offered in 10, 20, 30 and 40% glass blends which are in compliance with January 2016 FCEU regulations. SABIC has one of the most advanced global application development facilities in the industry with capabilities which include: • Advanced design and engineering • Dedicated computer aided design services • Materials characterization and testing facilities • Fully equipped processing laboratories CONCEPT GENERATION SABIC works closely with its customers to help them develop fluid engineering concepts that are based on a thorough understanding of the industry, engineering materials and manufacturing processes. Based on this knowledge, these initial concepts can be converted successfully into real parts, which are focused on meeting specific industry needs, satisfying stringent industry standards, optimizing manufacturing costs and reducing time to market. MATERIAL SELECTION Once the preliminary design has been established, SABIC provides customers with a wealth of material data for their application development. Customers are invited to visit the company’s website at sabic. com for an introduction to the wide range of materials. Due to the complicated environments where water equipment is used, customers are urged to contact their local SABIC representative before using this basic data for application development.
  • 8. 8  WATER MANAGEMENT CENTER OF EXCELLENCE WATER MANAGEMENT CENTER OF EXCELLENCE Water industry customers have access to SABIC’s dedicated water application development center. This unique facility helps support worldwide application development needs, assisting customers in all phases of their design process. Our research center is able to test long-term performance of polymers and parts using tensile bars, customer parts and pressure vessels. We test in accordance with regional and global industry standards. The Center’s scientists and technologists help customers to develop new and innovative applications by simulating real-life water environments in the lab. This work is complemented by ongoing research into new processing technologies and assembly techniques to help meet the special requirements of water management applications. Areas of specific expertise include: • The effect of small amounts of chlorine in water, combined with oxygen • Hot water resistance • Creep rupture and fatigue testing • Wear and erosion resistance • Vibration and laser welding • Burst pressure • Regulatory compliance • Anisotropic 3D predictive modeling for design and process optimization
  • 9.  9 BEYOND THE DATASHEET It is critical to look beyond the datasheet properties when designing for water equipment that must endure high pressure. SABIC’s Water Management Center of Excellence delivers data on material performance in areas such as weld line performance and chemical compatibility, critical for most metal to plastic part transitions. SABIC supplies long term data on material behavior, which in some cases includes data after 4,000 hours of testing. We have applied expertise in thermoplastic parts under cold and hot water, in fluids such as engine coolant mixtures, and even those in gaseous fluid environments such as refrigerants. Our Center of Excellence team has particular experience in handling anisotropic environments and in identifying solutions to overcome glass orientation and weld line concerns. SABIC™ PREDICTIVE ENGINEERING SERVICES Conventional simulation methods, which assume simple isotropic material properties, may inadequately predict the true performance of complex parts. The anisotropic behavior in glass-filled molded parts is critical to consider when predicting the long-term durability under stress loading. Our SABIC Predictive Engineering Services featuring fiber-reinforced NORYL™ resin may help customers save valuable resources while improving new product confidence and decreasing time to market. high temperature abrasion /erosion fatigue water hammer temp cycling biaxial stress perpendicular to fibers knitlines chlorinated fresh water resistance chemicals CH additives design /process long term hot water attack weathering material performance FIGURE 2 Example of a burst pressure stress analysis on a water meter 118 110 102 94.6 86.7 78.8 71.0 63.1 55.2 47.4 39.5 31.7 23.8 15.9 8.07 205 205 118 x y z Default fringe Max 118@Nd 3847 Min 205@Nd 2889 Default deformation Max 7.83-001@Nd 4001
  • 10. 10  PUMPS AND VALVES In components such as pump housings, covers, brackets and impellers, SABIC resins may help to reduce system cost, improve efficiency and minimize maintenance. Material selection depends on specific operating conditions. SABIC has worked with leading pump manufacturers on parts ranging from impellers to gears and housings. With our wide range of engineering thermoplastics, SABIC can assist in designing new or existing parts which meet or can even exceed functional and regulatory requirements. APPLICATIONS FIGURE 3 NORYL™ resin has shown an incredibly low water absorption compared to many other resins. This contributes to the excellent dimensional stability of NORYL resin in high- humidity conditions often found in fluid pumps. Equilibriumwaterabsorption* 9 NORYL resin PC PEI PA 66 PIPET PES PPA 8.5 8 3.5 3 2.5 2 1.5 1 0.5 0 * 23 °C at saturation Leading valve manufacturers select NORYL™ resin for their internal and external parts due to its high performance under pressure, superior fatigue resistance, and long term hydrolytic stability
  • 11.  11 NORYL™ resin can deliver excellent hydrolytic stability to pump applications where parts are constantly exposed to water. Glass fiber-reinforced products such as NORYL GFN3 resin can provide reliable dimensional stability to help meet burst pressure , long term creep and material fatigue requirements of parts such as housings and impellers. LNP™ VERTON™ compounds can provide exceptional mechanical performance. For highly demanding applications such as submersible pump housings, these remarkably lightweight materials combine rigidity with outstanding strength and resistance to impact. They can provide dimensional stability during use—even as the motor generates high heat—and resist water absorption, corrosion and scaling. LNP™ LUBRCOMP™ compounds are internally-lubricated materials using additives such as fluoropolymers and graphite. These compounds can offer unique advantages to metal in pump internal parts such as long-term performance and resistance to corrosion for impellers. COMPONENT SABIC MATERIALS1 TYPICAL PERFORMANCE BENEFITS Pump housings, covers, brackets, impellers, diffusers 20-30% GF NORYL resin NORYL GTX™ resin ULTEM™ resin LNP™ VERTON™ compound LNP™ LUBRICOMP™ compound Heat resistance, hydrolytic stability, dimensional stability, mechanical strength at elevated temperature, tensile, knit line and burst strength Vane housings, rotor vanes, propellers LNP VERTON compound LNP™ THERMOCOMP™ compound LNP LUBRICOMP compound Wear resistance, heat resistance, chemical resistance‡ , hydrolytic stability, dimensional stability, mechanical strength at elevated temperature Rotary pump lobes, gears LNP THERMOCOMP compound LNP LUBRICOMP compound Low coefficient of friction, noise reduction, wear resistance, heat resistance, chemical resistance‡ , hydrolytic stability, dimensional stability, mechanical strength at elevated temperature Bearings, seals LNP LUBRICOMP compound Chemical resistance‡ , high temperature performance, wear resistance, low coefficient of friction TABLE 2 ‡ Chemical resistance is dependant on chemical used, resin type, exposure time, temperature and other phenomena. 1 Please see page 23 for representative grades by application. Internal pump component
  • 12. 12  WATER METERS Global restrictions on lead in our water systems have required brass foundries to create new low-lead alloys for compliance. Compared to conventional brass, the low-lead brass alternatives can be difficult to machine, are more expensive and have a higher carbon footprint as they contain little recycled content. NORYL™ resin has enabled lead-free compliance in potable water meters by replacing brass meter bodies and internal parts including flow discs and sealing plates in both residential and industrial water meters. COMPONENT SABIC MATERIALS1 PERFORMANCE BENEFITS Housing, sealing plate, rotor Glass-filled NORYL resin NORYL GTX resin Dimensional stability (tight tolerance), impact resistance, hydrolytic stability, fatigue resistance, weatherability Piston, gears and flow disc LNP™ LUBRICOMP™ compound Chemical resistance‡ , high temperature performance, wear resistance, low coefficient of friction Pressure plate NORYL resin Stress and fatigue resistance, dimensional stability Impeller chamber NORYL resin Hydrolytic mechanical stability, tight molding tolerance TABLE 3 In applications that require chemical resistance, NORYL GTX™ resin can provide long-lasting high performance. In the Badger Meter water meter housing, NORYL GTX resin helps the part to withstand repeated exposure to a wide range of environments, including lawn chemicals and chlorinated water. Furthermore, the resin exhibits excellent mechanical properties, consistent hydrolytic stability and dependable dimensional stability compared to nylon. ‡ Chemical resistance is dependant on chemical used, resin type, exposure time, temperature and other phenomena. 1 Please see page 23 for representative grades by application. APPLICATIONS Badger Meter water housing using NORYL GTX resin
  • 13.  13 For internal water meter parts, Neptune Technology Group selected a customized LNP™ LUBRICOMP™ compound made from a blend of PPE and other additives for the chamber and disc of their successful T-10 meters. LNP LUBRICOMP compounds provided superior hydrostability, wear, and chlorine resistance while meeting new lead-free NSF/ANSI 61 water regulations. NORYL resin is more stable under cyclic pressure over several cycles than competitive PA and PPA materials. FIGURE 4 Fluctuating pressure tests on pressure vessels. Neptune Technology Group measuring chamber assembly using NORYL™ resin 0% 20% 40% 60% 80% 100% 120% NORYL FE1630PW NORYL GTX830 35% GF PA66 40% GF PPANORYL FE1630PW NORYL GTX830 35% GF PA66 40% GF PPA as received 120% 100% 80% 60% 40% 20% 0% after 440 kcycle 43.5 to 116 psi (3 to 8 bar)
  • 14. 14  HOT WATER SYSTEMS Traditionally, hot water systems such as boilers require many assembled metal parts to function. The growing use of engineering plastics allows manufacturers to produce boilers with fewer parts, reducing system costs and enabling higher operating efficiency. HEAT EXCHANGERS With its excellent balance of heat resistance, resistance to condensates and fumes, mechanical performance and dimensional stability, NORYL PPX™ 630F resin is a superb candidate resin for parts such as condensing heat exchangers. Typically, glass-filled polyamide (PA) resins exhibit the required heat resistance but lack the chemical resistance—which is needed as the condensate in the boiler is very acidic - pH2-3. Glass fiber reinforced polypropylene resin typically shows good resistance to acidic condensates, but lacks sufficient heat resistance as shown in Figure 5. NORYL PPX, a PPE-PP blend, offers both heat and chemical resistance, as seen from its exposure to boiler condensate shown in Figure 6. The combination of easy part consolidation and the inherent light weight of NORYL PPX resin offers manufacturers the possibility to reduce boiler dimensions by up 30% and total weight by up to 15%. This can provide easier handling, installation and reduced maintenance costs. SERMETA France selected NORYL PPX630F resin for its heat exchanger coil housing. It was selected because of its remarkable chemical resistance, excellent heat resistance and good dimensional stability. APPLICATIONS FIGURE 6 Chemical resistance of NORYL PPX630F resin after 7 days exposure to a boiler condensate at 80 °C TensileStrengthRetention (%) 120 100 80 60 40 20 0 unstrained 0.5%strain 0.7%strain FIGURE 5 DMA measurements indicate that NORYL PPX630F has a higher stiffness than 30% glass fiber reinforced PP resin (PP GF30) over a wide range of temperatures Temperature (°C) PP+PPE GF30 PP GF30 Flexural DMA (1Hz, ISO6721-5) E’(Pa) 200150100500 1 E+10 1 E+09 1 E+08
  • 15.  15 Remeha selected NORYL™ resin for their hydroblock water heater component for its superior hydrolytic stability in hot water. COVERS Engineering thermoplastics offer diverse stylistic opportunities. With large part molding experience, SABIC has demonstrated how bosses, ribs and holes can be cost-effectively integrated into a single lightweight molded part, which requires no after-treatment. Boiler covers can be molded in a wide choice of colors using materials such as CYCOLAC™ and GELOY™ resins. MANIFOLD Hydroblock manifolds require long- term dimensional stability and excellent chlorine resistance. Moving from brass to plastics, Remeha selected NORYL resin for its global potable water approval and outstanding performance. FIGURE 7 Comparison of the resistance of various resins against hot water. Tensile strength after 7000 hrs exposure to hot water @ 90 °C TensileStrengthRetention(MPa) PA6.6 GF35 PPE+PP GF30 PPE+PS GF30 PEI GF30 120 100 80 60 40 20 0
  • 16. 16  APPLICATIONS SANITARY FAUCETS AND SHOWER COMPONENTS NORYL™ resin, ULTEM™ resin and LNP™ compounds can provide low cost, high performance solutions for a broad range of sanitary faucets and shower components. Compared with traditional metal assemblies, these solutions can offer raw material, manufacturing and logistics cost savings. In addition, these corrosion free materials help reduce the problems of mineral build-up and can eliminate corrosion that interferes with the operation of metal parts and fittings. Typical parts include spray water channel inlets, thermostatic control valve housings, hot water mixing channels and shower head inlets. NORYL resin offers outstanding hydrolytic stability, great strength and high temperature resistance. With most of Europe and North America now requiring low-lead brass, the use of thermoplastics in parts such as cartridges is growing. Most glass-filled NORYL resins meet all NSF/ANSI 61, KTW and other EU regulations. ULTEM resins can offer additional benefits in hot water applications including superior mechanical properties and dimensional stability vs. polysulfones. COMPONENT SABIC MATERIALS1 TYPICAL PERFORMANCE BENEFITS Faucets, cartridges NORYL resin, ULTEM resin Dimensional stability (tight tolerance), hydrolytic stability Shower heads LNP LUBRICOMP compound, NORYL resin Hydrolytic stability, wear resistance Sleeves NORYL resin Dimensional stability, burst strength, hydrolytic stability Valves LNP LUBRICOMP compound Chemical resistance‡ , wear resistance, low coefficient of friction Spouts CYCOLAC™ and CYCOLOY™ plateable resin Chrome appearance, smooth finish, resistance to cleaning chemicals TABLE 4 ‡ Chemical resistance is dependant on chemical used, resin type, exposure time, temperature and other factors. 1 Please see page 23 for representative grades by application.
  • 17.  17 WATER SOFTENING AND FILTRATION Water filtration and treatment is one of the most exciting areas in the industry, and innovation abounds from the system design, to equipment, and even the membrane materials. In areas such as the Southwestern United States, where hard water can cause taste and stain issues with cooking and laundry, water softening systems are an essential part of life. NORYL resin has successfully replaced steel in softening cartridge components because of its balance of cost and performance benefits. NORYL offers superior property retention and dimensional stability at elevated temperatures versus filled polypropylene. As global access to quality drinking water supply becomes one of the most important challenges for the future, the installation of reliable and cost- effective water treatment systems becomes critical. NORYL resins have proven creep resistance and sustained performance in extended exposure to water, making them excellent candidates for reverse osmosis and other filtration technology elements. In addition, SABIC offers a range of materials to meet specific performance needs of thermostatic and mixing control valves for water treatment systems. For example, GE Osmonics developed an innovative all-plastic control valve using NORYL GFN2F resin, delivering new standards in performance and serviceability. Russian manufacturer Aquaphor selected NORYL resin for their whole- home filtration elements. They were able to design with thinner walls versus polyamide, and, due to NORYL resin’s long‑term hot water stability, Aquaphor was able to offer a longer warranty to their customers. FIGURE 8 DMA provides an indication for resin stiffness as a function of temperature. NORYL™ resin versus a 30% glass-filled polypropylene resin (PPGF30) retains a constant stiffness over a broad range of temperatures. Flexural DMA (1Hz, ISO6721-5) PP GF30 PPE+PS GF30 Temperature (°C) 1 E+10 1 E+09 1 E+08 E’(Pa) 250200150100500 Filtration housing from Aquaphor made with NORYL GFN2F resin
  • 18. 18  PIPES AND FITTINGS Water distribution and industrial piping systems demand materials that can withstand extreme environments over a very long product lifetime. CYCOLAC™ resin is a well established material in this area, providing reliable piping for various industries around the world. CYCOLAC resin combines toughness and durability, maintaining its high performance over a wide range of temperatures and pressures. Furthermore, it provides good extrudability and quick on-site jointing, making CYCOLAC resin a good candidate for low pressure piping. Piedmont Pacific, a leader in specialty couplings, designed a low-pressure grooved-end flexible pipe coupling using NORYL™ resin. NORYL resin is resistant to corrosion, a primary concern in brackish and seawater reverse osmosis systems, and is lightweight and stable in wet, outdoor environments. APPLICATIONS FIGURE 9 Flexural fatigue data; general purpose CYCOLAC resin ASTM D-671 73 °C; 1700 cycles/minute CYCOLAC™ resin solutions for low pressure pipesPiedmont Pipe Fittings made with NORYL™ resin Stresspsi Cycles to fail 104 105 106 107 4000 3000 2000 1000
  • 19.  19 THE CUSTOMER INNOVATION PROCESS INTRODUCTION From concept generation through the many development stages to industrialization, SABIC supports its customers from start to finish: • Initial concept to meet specific industry criteria • Design assistance using dedicated engineering design services • Material selection assistance to meet performance criteria and industry standards • Advanced predictive engineering • CAD/CAE analysis • Processing evaluation in state of the art laboratories • Secondary operations evaluation • Prototyping With this unique level of technical support, SABIC is helping customers around the world to be on the cutting edge of design. From submersible pump housings to condensing heat exchangers, reverse osmosis components to state of the art solar panels, SABIC is willing and able to help customers develop their next generation fluid handling applications. When this process involves metal to plastics conversion, SABIC can assist using a structured approach, which starts with design evaluation and leads to enhanced system efficiency through part integration, elimination of secondary operations, weight reduction and ease of assembly. FIGURE 10 Steps to follow when translating a metal part to plastics: Integrated design cost No No No Yes Yes Yes Preliminary requirements Cancel Cancel Cancel Final material selection CAD design Start tooling Molding Part testing Manufacture CAE structural CAE processing System cost estimate Component cost Metal application Tear down application Identify components? Estimate production quantity (Technical) feasible? Cost out vs. metal Cost out vs. metal
  • 20. 20  Functional dimensional stability over the service life, not just appearance, is an important design consideration. THE CUSTOMER INNOVATION PROCESS END USE REQUIREMENTS Components exposed to water have high performance requirements since water is, in fact, a harsh chemical over time. In addition to satisfying any regulatory requirements, the design must meet the environmental and physical use demands, as well as the practical factors of manufacture and assembly. This critical phase in the design process should include the consideration of a number of different performance requirements, including these listed below: • Ensure the part is designed strong enough to withstand short term loads, such as an internal pressure peak. • Very long exposure to constant stress may cause a part to change dimensions as a result of “creep.” • In fluctuating pressure environments, a material with strong fatigue resistance should be selected. • Use caution when the thermal expansion of one component differs from the thermal expansion of the component against which it is mounted, such as thermoplastics on steel. Both constant and fluctuating temperatures may impact this part’s performance. • During both assembly and use, it is essential to avoid environmental stress cracking due to a material being sensitive to chemicals. • Abrasion between moving parts or erosion caused by abrasive particles in the fluid can cause wear. Wear can also result from surface fatigue if surface stress exceeds the endurance limit of the material. • Knit lines at openings are often sources of weakness.
  • 21.  21 For water applications, SABIC offers materials which meet or exceed the stringent regulations for food and water contact by the EU and the FDA. In the USA, potable water materials are required to meet NSF 61. For non- potable water applications, there are various other NSF listings which may need to be considered for material and product approval. In Europe, SABIC certifies its materials to meet national requirements for potable water in Germany (KTW and W270), France (ACS) and the UK (WRAS). The new food contact requirements enacted by the European Union (EU), applicable beginning January 2016, change the types of glass additives for polymers that are allowed to be in contact with food. SABIC’s NORYL™ potable water resin series is a unique solution, certified to meet both the EU January 2016 food contact requirements and the country-specific regulations for potable water. Please learn more about the NORYL potable water series at our website, www.sabic.com. AGENCY APPROVALS Materials are tested at elevated temperatures for stability in water, and releases of organic or inorganic compounds are measured. Water that has been in contact with the material is tested for odor and flavor to help ensure high drinking water quality. SABIC’s potable water resins are approved by regulatory authorities based on grade, color and manufacturing site. SABIC maintains certificates of the test conditions used to achieve these certification. Copies of these documents are available to our customers to use in their own submittals for compliance. It is ultimately the responsibility of our customers to test and certify conformity of their products for the specific end-use.
  • 22. 22  The materials described in the table below are intended to provide an overview of SABIC’s solutions that are frequently chosen for certain water applications. However, customized solutions are commonly required in this industry to optimize performance of parts in a specific water quality or mechanical environment. SABIC leverages our base chemistry, design expertise and historical success in water applications to help our customers engineer parts to their exact requirements. Please work with your SABIC commercial and technical support teams and visit our extensive product/process knowledge base at www.sabic.com for more information. APPLICATION GRADES OVERVIEW
  • 23.  23 SABIC offers a variety of NORYL™ , ULTEM™ , CYCOLAC™ and LEXAN™ resins, in addition to LNP™ compounds, for a number of different water management applications. TABLE 5 SABIC’S CANDIDATE MATERIALS FOR WATER APPLICATIONS1 APPLICATION PART AMERICAS AND PACIFIC EUROPE (AND GLOBAL) PUMP Housing NORYL GFN3F, GTX830 resins, LNP VERTON RF700-10 or MV008S2 compounds NORYL FE1630PW resins, LNP THERMOCOMP OF008A compounds Impellers/diffusers NORYL GFN2F, GFN3F, 731S resins NORYL FE1630PW resins, ULTEM PW2300 WATER METER Housing NORYL GTX830 resins NORYL FE1630PW resins Pressure Plate NORYL GTX830 resins NORYL FE1630PW resins Impellers NORYL GFN2F, GFN3F, 731S resins LNP LUBRICOMP CG006 and ZX05506 compounds NORYL FE1630PW, FE1520PW resins, LNP LUBRICOMP CG006 compounds Flow Discs NORYL GFN2F, GFN3F, 731S resins LNP LUBRICOMP CG006 and ZX05506 compounds NORYL FE1630PW, FE1520PW resins, LNP LUBRICOMP CG006 compounds Register Cover LEXAN 164R2 , 223R, SLX2432T2 resins LEXAN 164H, SLX2432T2 , EXL1494T resins BOILERS Heat Exchangers NORYL PPX630 resins NORYL PPX630 resins (non-potable EU) Manifolds NORYL GFN3F resins NORYL FE1630PW resins Covers CYCOLAC MG37EPX resins SANITARY FAUCET AND SHOWER Cartridge NORYL GFN3F resins, ULTEM PW1000 resins NORYL FE1630PW resins, ULTEM PW1000 resins Faucets NORYL PN275F resins or CYCOLAC MG37EPX resins CYCOLAC MG37EPX resins (non-potable EU) Shower heads NORYL PN275F resins or CYCOLAC MG37EPX resins CYCOLAC MG37EPX resins (non-potable EU) Mixing Valves NORYL GFN3F resins NORYL FE1630PW resins, ULTEM PW1000 resins PIPES, FITTINGS AND VALVES Pipes CYCOLAC EX39P or 107P2 resins CYCOLAC EX39P resins (non- potable EU) Valves ULTEM PW2300 resins, NORYL GFN3F resins, LNP VERTON RV00CESS2 compounds NORYL FE1630PW resins 1 Potable water approvals vary by region. 2 This grade is not approved for potable water
  • 24. SABIC-PLA-2676-ENwww.sabic.com DISCLAIMER:  THE MATERIALS, PRODUCTS AND SERVICES OF SAUDI BASIC INDUSTRIES CORPORATION (SABIC) OR ITS SUBSIDIARIES OR AFFILIATES (“SELLER”) ARE SOLD SUBJECT TO SELLER’S STANDARD CONDITIONS OF SALE, WHICH ARE AVAILABLE UPON REQUEST. INFORMATION AND RECOMMENDATIONS CONTAINED IN THIS DOCUMENT ARE GIVEN IN GOOD FAITH. HOWEVER, SELLER MAKES NO EXPRESS OR IMPLIED REPRESENTATION, WARRANTY OR GUARANTEE (i) THAT ANY RESULTS DESCRIBED IN THIS DOCUMENT WILL BE OBTAINED UNDER END-USE CONDITIONS, OR (ii) AS TO THE EFFECTIVENESS OR SAFETY OF ANY DESIGN OR APPLICATION INCORPORATING SELLER’S MATERIALS, PRODUCTS, SERVICES OR RECOMMENDATIONS.  UNLESS OTHERWISE PROVIDED IN SELLER’S STANDARD CONDITIONS OF SALE, SELLER SHALL NOT BE RESPONSIBLE FOR ANY LOSS RESULTING FROM ANY USE OF ITS MATERIALS, PRODUCTS, SERVICES OR RECOMMENDATIONS DESCRIBED IN THIS DOCUMENT.  Each user is responsible for making its own determination as to the suitability of Seller’s materials, products, services or recommendations for the user’s particular use through appropriate end-use and other testing and analysis.  Nothing in any document or oral statement shall be deemed to alter or waive any provision of Seller’s Standard Conditions of Sale or this Disclaimer, unless it is specifically agreed to in a writing signed by Seller.  Statements by Seller concerning a possible use of any material, product, service or design do not, are not intended to, and should not be construed to grant any license under any patent or other intellectual property right of Seller or as a recommendation for the use of any material, product, service or design in a manner that infringes any patent or other intellectual property right. SABIC and brands marked with ™ are trademarks of SABIC or its subsidiaries or affiliates. © 2019 Copyright SABIC. All rights reserved. CONTACT US Middle East and Africa SABIC Global Headquarters PO Box 5101 Riyadh 11422 Saudi Arabia T +966 (0) 1 225 8000 F +966 (0) 1 225 9000 E info@sabic.com Americas 2500 CityWest Boulevard Suite 100 Houston, Texas 77042 USA T +1 713 430 2301 E productinquiries@sabic.com Technical Answer Center T +1 800 845 0600 Europe Plasticslaan 1 PO Box 117 4600 AC Bergen op Zoom The Netherlands T +31 164 292911 F +31 164 292940 Technical Answer Center T (0) 0 800 1 238 5060 T2 00 36 1 238 5060 E webinquiries@sabic.com Asia Pacific 2550 Xiupu Road Pudong 201319 Shanghai China T +86 21 2037 8188 F +86 21 2037 8288