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Using Value Stream Mapping to Drive Simulation Model Construction   Jon Fournier  CCAT, June 3, 2009
[object Object],[object Object],[object Object],[object Object],CCAT
Helping to Strengthen our Nation Strengthening Economic Competitiveness Education Economic Development Technology Innovation Collaboration E-learning Project Based Interdisciplinary Multicultural
Laser Application Laboratory ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Laser Drilling Work Cell P50L Coupled to Work Cell Nutfield Laser Driller Various Workstations Lasertec DMG 80 Powerdrill Shape Kuka Robot IPG Photonics System Processing Fibers 10kW Yb:Glass  Fiber Laser
Factory Simulation Modeling and Simulation Capabilities 3D Product Design/CAD Assembly Sequence Ergonomics Machining Optimization Inspection Value Stream Mapping Reverse Engineering Robotics Other Processes Composite Processes
DELMIA QUEST Simulation Tool ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Value Stream Mapping with eVSM ,[object Object],[object Object],[object Object],[object Object],[object Object],eVSM.com
eVSM Data Import to QUEST ,[object Object],[object Object],[object Object]
eVSM->QUEST Model Builder – Text Input ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
eVSM->QUEST Model Builder –Element Building ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
eVSM->QUEST Model Builder – Optional Additions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
eVSM/Visio Interface ,[object Object],[object Object],[object Object],[object Object]
Spaghetti Charting for machine layout ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Demo
Electronic assembly modeling project ,[object Object],[object Object],[object Object]
Machining cell evaluation ,[object Object],[object Object],[object Object],[object Object]
Machining Cell Evaluation ,[object Object],[object Object],[object Object],[object Object],“ CCAT has provided access to tools that have helped us better understand how to make our value stream lean.  Using their value stream mapping and factory modeling software, we were able to run “what if” scenarios on our future state.  Our team was able to see the impact of batch sizes, buffer stock and asset utilization in a virtual environment before implementation.  This has given us the validation we needed to move forward on our shared resource value stream. I highly recommend any manufacturing company to tap into the CCAT’s state of the art offerings.” ~Continuous Improvement Manager for client
Large Fuel Cell Manufacturing ,[object Object],[object Object],[object Object]
Machining Value Stream Analysis ,[object Object],[object Object],[object Object],[object Object]
Machining Bottleneck Identification ,[object Object],[object Object],[object Object],[object Object],[object Object]
Conclusion ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Looking for partner companies ,[object Object],[object Object]
Questions? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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IIE Applied Solutions 2009

  • 1. Using Value Stream Mapping to Drive Simulation Model Construction Jon Fournier CCAT, June 3, 2009
  • 2.
  • 3. Helping to Strengthen our Nation Strengthening Economic Competitiveness Education Economic Development Technology Innovation Collaboration E-learning Project Based Interdisciplinary Multicultural
  • 4.
  • 5. Factory Simulation Modeling and Simulation Capabilities 3D Product Design/CAD Assembly Sequence Ergonomics Machining Optimization Inspection Value Stream Mapping Reverse Engineering Robotics Other Processes Composite Processes
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  • 12.
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  • 14. Demo
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Editor's Notes

  1. CCAT is a private non-profit organization that administers various state & federal programs including: SBIR, Manufacturing & Supply Chain Initiative, Hydrogen Energy Coalition
  2. eVSM’s tabular Excel output transforms a VSM from a strictly graphical representation of the manufacturing of a product line to a more easily used data format which is adequate for use in simulation, depending on the data stored in the VSM.
  3. Completely automated build process through use of BCL scripting in addition to QUEST macro